Endress+Hauser Proline Prowirl 72 Operating Instructions Manual Download Page 53 | Manualshive

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Proline Prowirl 72

9 Trouble-shooting

E Hauser

53

9.5

Spare parts

Section 9.1 contains detailed trouble-shooting instructions. The measuring device, moreover,
provides additional support in the form of continuous self-diagnosis and error messages.
Trouble-shooting can entail replacing defective components with tested spare parts. The illustration
below shows the available scope of spare parts.

!

Note!
You can order spare parts directly from your Hauser service organization by quoting the
serial number printed on the transmitter nameplate (see Page 9).

Spare parts are shipped as sets comprising the following parts:
• Spare part
• Additional parts, small items (screws, etc.)
• Installation instructions
• Packaging

A0001918

Fig. 25:

Spare parts for transmitter Proline Prowirl 72

1

Local display module

2

Board holder

3

I/O board (COM module), Non-Ex / Ex i and Ex n version

4

Amplifier board

5

I/O board (COM module), Ex d version

6

Pre-amplifier

3

1

2

4

6

5

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Summary of Contents for Proline Prowirl 72

Page 1: ...BA084D 06 en 12 05 71008404 Valid as of software version V 1 02 00 amplifier Operating Instructions Proline Prowirl 72 Vortex Flow Measuring System 4 20 mA HART 6...

Page 2: ...easily using the special Quick Setup menu It allows you to configure important basic functions via the local display for example display language measured variables engineering units signal type etc...

Page 3: ...ed to line 1 of the local display and the totalizer to line 2 E E n m o Esc E XXX XXX XX Yes Yes No No Measuring Unit Type Configuration another output Automatically configuration display Automaticall...

Page 4: ...QUICK SETUP for quick commissioning Proline Prowirl 72 4 Endress Hauser...

Page 5: ...ee of protection 26 4 4 Post connection check 26 5 Operation 27 5 1 Display and operating elements 27 5 2 The function matrix layout and use 28 5 2 1 General notes 29 5 2 2 Enabling the programming mo...

Page 6: ...RFACE 80 11 2 6 Group TOTALIZER 82 11 2 7 Group CURRENT OUTPUT 84 11 2 8 Group PULSE STATUS OUTPUT 86 11 2 9 Information on the response of the status output 93 11 2 10Group COMMUNICATION 94 11 2 11Gr...

Page 7: ...n the case of special fluids incl fluids for cleaning Endress Hauser will be happy to assist in clarifying the material resistance properties of wetted parts However the user is responsible for the ch...

Page 8: ...ury caustic burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements h...

Page 9: ...idual letters and digits 2 Power supply frequency 12 36 V DC Power consumption 1 2 W 3 Available outputs Current output 4 20 mA 4 Data regarding Pressure Equipment Directive optional 5 Calibration fac...

Page 10: ...nd the EMC requirements as per EN 61326 A1 The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives Endress Hauser...

Page 11: ...transporting and put the slings around both process connections Avoid chains as these could damage the housing Warning Risk of injury if the measuring device slips The center of gravity of the entire...

Page 12: ...measuring system is not influenced by plant vibrations up to 1 g 10 500 Hz For mechanical reasons and in order to protect the piping it is advisable to support heavy sensors For weight information pl...

Page 13: ...or A wide range of materials can be used to provide the required insulation When insulating please ensure that a sufficiently large area of the housing support is exposed The uncovered part serves as...

Page 14: ...Minimum inlet and outlet runs with various flow obstructions A Inlet run B Outlet run 1 Reduction 2 Expansion 3 90 elbow or T piece 4 2 x 90 elbow 3 dimensional 5 2 x 90 elbow 6 Control valve Note A s...

Page 15: ...uired The flow conditioner is fitted between two piping flanges and centered with mounting bolts Generally this reduces the inlet run required to 10 x DN with complete accuracy A0001887 Fig 9 Perforat...

Page 16: ...he bluff body and cause inaccurate measurement For this reason the seals supplied by Endress Hauser for the wafer version have a slightly larger internal diameter than the measuring pipe Ensure that t...

Page 17: ...version These help you align the transmitter easier 3 Tighten the safety screw A0001889 Fig 11 Rotating the transmitter housing 3 3 3 Rotating the local display 1 Unscrew the cover of the electronics...

Page 18: ...es Poor accessibility Lack of space Extreme ambient temperatures Caution If the device is mounted to warm piping make certain that the housing temperature does not exceed the max permissible value of...

Page 19: ...d to the specifications of the device see Page 59 ff Installation Notes Does the arrow on the pipe stand or on the sensor match the direction of flow through the pipe Are the measuring point number an...

Page 20: ...3 Installation Proline Prowirl 72 20 Endress Hauser...

Page 21: ...or b 3 Feed the connecting cable c through the appropriate cable entries 4 Wire the connecting cable between the sensor and transmitter in accordance with the electrical connection diagram Fig 14 Wiri...

Page 22: ...least 40 C permitted max ambient temperature plus 10 C Procedure for connecting the transmitter Non Ex Ex i and Ex n version Fig 15 1 Unscrew the cover a of the electronics compartment from the transm...

Page 23: ...ional Procedure for connecting the transmitter Ex d version Fig 16 Note When connecting Ex certified devices please refer to the notes and diagrams in the Ex specific supplement to these Operating Ins...

Page 24: ...ply current output cable d Cable gland for pulse output cable optional e Terminal connector for power supply current output f Terminal connector for pulse output optional Wiring diagram A0003392 Fig 1...

Page 25: ...Connecting the HART handheld terminal A0001901 Fig 18 Electrical connection of the HART terminal a HART terminal b Additional switching units or PLC with transmitter supply Connecting a PC with operat...

Page 26: ...ntries do not point up Replace all unused cable entries with dummy plugs Do not remove the grommet from the cable entry A0001914 Fig 20 Installation instructions for cable entries 4 4 Post connection...

Page 27: ...log texts fault messages and notice messages The display as it appears during standard measuring mode is known as the HOME position operating mode Top line shows main measured values e g volume flow i...

Page 28: ...function matrix 2 Select a function group e g CURRENT OUTPUT 3 Select a function e g TIME CONSTANT Change parameter enter numerical values OS select or enter release code parameters numerical values F...

Page 29: ...try is in progress i e the current measured values are output via the signal outputs in the normal way If the power supply fails all preset and configured values remain safely stored in the EEPROM Cau...

Page 30: ...n of most recent error occurrence in hours minutes and seconds display format see OPERATION HOURS function on Page 103 Type of error message Users have the option of weighting system and process error...

Page 31: ...ote Prowirl 72 has all three command classes Page 32 ff provides you with a list of all the supported Universal commands and Common practice commands 5 4 1 Operating options For the complete operation...

Page 32: ...the unique device identifier Access type Read None The device identifier provides information on the device and manufacturer it cannot be altered The response consists of a 12 byte device ID Byte 0 f...

Page 33: ...etting 0 Note With an address 0 multidrop mode the current output of the primary process variable is fixed to 4 mA Byte 0 active address 11 Read the unique device identifier using the TAG Access type...

Page 34: ...nge value for 4 mA Byte 11 14 attenuation constant in s Byte 15 ID for write protection Byte 16 ID for OEM dealer 17 E H Primary process variable flow Note Manufacturer specific units are represented...

Page 35: ...he HART unit ID 240 38 Device status reset configuration changed Access Write None None 40 Simulate output current of the primary process variable Access Write Simulation of the desired output current...

Page 36: ...bles Only those units which suit the device variable are transferred Byte 0 device variable ID Byte 1 HART unit ID ID of the supported device variables See data on Page 32 Note If the written unit doe...

Page 37: ...59 Pulse output the pulse output frequency is outside the set range 1 Not assigned 2 379 Device being operated in its resonance frequency 3 Not assigned 4 Not assigned 5 394 DSC sensor defective no me...

Page 38: ...ing rail with the left side this secures the display module 3 Fold up the plastic cover c 4 Set the DIP switch to the desired position Position A DIP switch at front HART write protection disabled Pos...

Page 39: ...sfully completed it is time to switch on the supply voltage The device is ready for operation The measuring device performs a number of internal test functions after power up As this procedure progres...

Page 40: ...ernational Association of Process Water and Steam The flow should be displayed in the mass flow unit kg h The following settings must be made in the Commissioning Quick Setup Example 3 corrected volum...

Page 41: ...ne 1 of the local display and the totalizer to line 2 E E n m o Esc E XXX XXX XX Yes Yes No No Measuring Unit Type Configuration another output Automatically configuration display Automatically parame...

Page 42: ...6 Commissioning Proline Prowirl 72 42 Endress Hauser...

Page 43: ...t not be replaced Replacement is necessary only in special circumstances for example if aggressive or corrosive fluids are incompatible with the seal material Note The time span between the individual...

Page 44: ...7 Maintenance Proline Prowirl 72 44 Endress Hauser...

Page 45: ...pplicator Software for selecting and planning flowmeters The Applicator can be downloaded from the Internet or ordered on CD ROM for installation on a local PC Contact your Endress Hauser representati...

Page 46: ...relay and analog output RIA250 Process display RIA 251 Digital loop powered display for 4 20 mA current loops suitable for Ex applications ATEX FM CSA RIA251 Field display RIA 261 Digital loop powere...

Page 47: ...n the measuring device again The display text will appear in English and is displayed at 50 contrast Measured value indicated but no signal output at the current or pulse output Electronics board defe...

Page 48: ...Error when accessing data of the EEPROM Contact your Endress Hauser service organization 021 S COM HW EEPROM 021 COM module Faulty EEPROM Replace COM module Spare parts Page 53 022 S COM SW EEPROM 022...

Page 49: ...ONN 399 Pre amplifier disconnected Check the connection between the preamplifier and amplifier board and establish connection if necessary 501 S SW UPDATE AKT 501 Loading a new amplifier software vers...

Page 50: ...e measures during installation If the source of the vibration e g pump or a valve has been identified the vibrations can be reduced by decoupling or supporting the source Support the piping near the d...

Page 51: ...a frequency similar to the vortex frequency Check whether the correct engineering unit was selected for the flow or totalizer Check whether the current output or pulse value was correctly set The fau...

Page 52: ...function If the current range is 4 20 mA HART NAMUR output current 3 6 mA 4 20 mA HART US output current 3 75 mA MAX CURRENT 22 6 mA HOLD VALUE Measured value output is based on the last measured val...

Page 53: ...ble scope of spare parts Note You can order spare parts directly from your Endress Hauser service organization by quoting the serial number printed on the transmitter nameplate see Page 9 Spare parts...

Page 54: ...fixing screw d of the cover of the connection compartment e and fold down the cover 5 Pull terminal connector f out of the I O board COM module q 6 Fold up the plastic cover g 7 Remove the signal cab...

Page 55: ...ion compartment e Connection compartment cover f Terminal connector g Plastic cover h Signal cable connector i Retainer for signal cable connector j Display module ribbon cable connector k Retainer fo...

Page 56: ...e plug f from the I O board COM module e and remove the board completely 6 Installation is the reverse of the removal procedure Installing removing the amplifier board 1 Unscrew the cover g of the ele...

Page 57: ...module f Connecting cable plug I O module g Cover of electronics compartment h Local display module i Retaining rails of local display module j Plastic cover k Signal cable connector l Fixing screws...

Page 58: ...tion Modifications supplements 11 2004 Amplifier V 1 02 XX Software extension SIL 2 as of V 1 02 01 New functionality Operation in Polish and Czech as of V 1 02 01 71008404 12 05 07 2003 Amplifier V 1...

Page 59: ...ensor form a single mechanical unit Remote version Sensor is mounted separate from the transmitter 10 1 3 Input Measured variable Volumetric flow volume flow is proportional to the frequency of vortex...

Page 60: ...version Umax 36 V with 15 mA current limiting Ri 500 Ex i and Ex n version Umax 30 V with 15 mA current limiting Ri 500 The pulse status output can be configured as Pulse output Pulse value and pulse...

Page 61: ...t 22 6 mA Low flow cut off Switch points for low flow cut off can be selected as required Galvanic isolation The electrical connections are galvanically isolated from one another 10 1 5 Power supply E...

Page 62: ...le Re Reynolds number Repeatability 0 25 o r of reading Reaction time step response time If all configurable functions are set to 0 you must reckon with a reaction time step response time of 200 ms fo...

Page 63: ...climates with high ambient temperatures Storage temperature 40 80 C ATEX II 1 2 GD version dust ignition proof 20 55 C Degree of protection IP 67 NEMA 4X according to EN 60529 Vibration resistance Ac...

Page 64: ...I B16 5 stainless steel ANSI B16 5 Class 150 300 Prowirl 72W and 72F Class 600 1500 Prowirl 72F A0003402 200 100 0 20 40 60 80 100 120 140 160 0 100 200 300 400 C bar PN 63 250 200 100 0 5 10 15 20 25...

Page 65: ...d with the aid of the Applicator The Applicator is software for selecting and planning flowmeters The software is available both via the Internet www applicator com and on a CD ROM for local PC instal...

Page 66: ...with NACE MR0175 and MR0103 DN Air at 0 C 1 013 bar Water at 20 C K factor DIN ANSI m3 h m3 h Pulse dm3 emin emax Frequency range Hz emin emax Frequency range Hz min max DN 15 4 35 330 2600 0 19 7 10...

Page 67: ...sor flange Standard for pressure ratings up to PN 40 Cl 300 JIS 40 K Stainless steel 1 4435 316L in conformity with NACE MR0175 and MR0103 Pressure ratings PN 63 160 Cl 600 40 K and Dualsens version I...

Page 68: ...level for the breakdown information of digital transmitters with analog output signal NACE Standard MR0103 Standard Material Requirements Materials Resistant to Sulfide Stress Cracking in Corrosive P...

Page 69: ...ure rating Centering diameter mm D1 D2 s mm Weight kg 15 PN 10 40 PN 63 54 3 64 3 D2 D1 2 0 0 04 0 05 25 PN 10 40 PN 63 74 3 85 3 D1 D1 3 5 0 12 0 15 40 PN 10 40 PN 63 95 3 106 3 D1 D1 5 3 0 3 0 4 50...

Page 70: ...12 3 15 8 10 Cl 150 Cl 300 340 0 363 0 D1 D1 33 0 25 7 27 5 12 Cl 150 Cl 300 404 0 402 0 D1 D1 39 6 36 4 44 6 DN Pressure rating Centering diameter mm D1 D2 s mm Weight kg 15 10K 60 3 D2 2 0 0 06 20K...

Page 71: ...TYPE MB P 100 ERROR CATEGORY P 102 UNIT DENSITY P 75 DEFINE PRIVATE CODE P 78 100 VALUE P 80 UNIT TOTALIZER P 82 TIME CONSTANT P 84 PULSE VALUE P 86 ASSIGN STATUS P 90 BUS ADDRESS P 94 REFERENCE DENSI...

Page 72: ...ppears on the display Display 5 digit floating point number including unit e g 5 545 dm min 1 4359 kg h 731 63 gal d etc Note The appropriate unit is taken from the UNIT FLOW function see Page 74 VORT...

Page 73: ...s flow and calculated corrected volume flow unit types are calculated with fixed values specified OPERATING DENSITY and REFERENCE DENSITY For this reason only select these types of units if the proces...

Page 74: ...id ounce ozf time unit Gallon US gal time unit Million gallon US Mgal time unit Barrel normal fluids 31 5 gal bbl US bbl time unit NORM Barrel beer 31 0 gal bbl US bbl time unit BEER Barrel petrochemi...

Page 75: ...r the density to be entered in the OPERATING DENSITY function see Page 95 and REFERENCE DENSITY function see Page 96 Options Metric g cm g cc kg dm kg l kg m SD 4 C SD 15 C SD 20 C SG 4 C SG 15 C SG 2...

Page 76: ...s function is offered as a possible option arbitrary volume unit in the UNIT FLOW function see Page 74 FACTOR ARBITRARY VOLUME UNIT Note This function is not available unless a text was entered in the...

Page 77: ...11 2 3 Group QUICK SETUP Function description QUICK SETUP QUICK SETUP COMMISSIONING Use this function to start the Quick Setup for commissioning Options NO YES Factory setting NO Note Please refer to...

Page 78: ...utomatically goes to this function and the prompt to enter the code appears on the display when programming is disabled You can enable programming by entering the private code factory setting 72 see D...

Page 79: ...atrix appears on the display Display ACCESS CUSTOMER parameters can be modified LOCKED parameters cannot be modified ACCESS CODE COUNTER in preparation The number of times the private and service code...

Page 80: ...measuring operation Options OFF FLOW FLOW IN TOTALIZER TAG NAME OPERATING SYSTEM CONDITIONS FLOW BARGRAPH IN Factory setting TOTALIZER 100 VALUE Note This function is not available unless the FLOW IN...

Page 81: ...ith damping enter a high time constant User input 0 100 s Factory setting 5 s Note The setting 0 seconds switches off damping The reaction time of the function depends on the time specified in the FLO...

Page 82: ...function Example Reading after 2 overflows 2 E7 kg 20 000 000 kg The value displayed in the SUM function 196 845 7 kg Effective total quantity 20 196 845 7 kg Display Integer with exponent including s...

Page 83: ...ndard cubic meter Nm US Standard cubic meter Sm Standard cubic feet Scf Factory setting Depends on country metric system units Page 105 or US units Page 107 RESET TOTALIZER Use this function to reset...

Page 84: ...put signal reacts to severely fluctuating measured variables either very quickly low time constant or with damping high time constant User input Fixed point number 0 100 s Factory setting 5 s Note The...

Page 85: ...saved if the power supply fails VALUE SIMULATION CURRENT Note This function is not available unless the ON option was selected in the SIMULATION CURRENT function Use this function to define a selecta...

Page 86: ...ilable unless the PULSE option was selected in the OPERATING MODE function Use this function to define the flow at which a pulse should be output These pulses can be totaled by an external totalizer a...

Page 87: ...RANGE is generated after buffering balancing has occurred OUTPUT SIGNAL Note This function is not available unless the PULSE option was selected in the OPERATING MODE function Use this function to con...

Page 88: ...NG MODE function The current computed actual value of the output frequency appears on the display Display 0 100 pulse second SIMULATION PULSE Note This function is not available unless the PULSE optio...

Page 89: ...imulation This value is used to test downstream devices and the measuring device itself The pulses are output with the pulse width specified in the PULSE WIDTH function The on off ratio is 1 1 Simulat...

Page 90: ...d information on the switching behavior of the status output see Page 93 If you select OFF the only function shown in this function group is this function ASSIGN STATUS SWITCH ON POINT Note This funct...

Page 91: ...s function is not available unless the LIMIT FLOW option was selected in the ASSIGN STATUS function Use this function to select a time constant defining how the measuring signal reacts to severely flu...

Page 92: ...INT function Use this function to define the switching behavior of the status output during the simulation This value is used to test downstream devices and the measuring device itself User input NOT...

Page 93: ...afety Status output switched off not conductive Switching behavior of the status output Function Status Open collector behavior transistor ON operation System in operation Conductive System not in ope...

Page 94: ...se this function to define the address for the exchange of data with the HART protocol User input 0 15 Factory setting 0 Note A constant 4 mA current is applied with addresses 1 15 WRITE PROTECTION Us...

Page 95: ...should be reset to 0 We recommend you confirm this message and reset the totalizer OPERATING DENSITY Note This function is not available unless the CALCULATED MASS FLOW or CORRECTED VOLUME FLOW option...

Page 96: ...luff body expands differently depending on the existing process temperature This has a proportional effect on the accuracy of the measuring system since the device was calibrated at a fixed calibratio...

Page 97: ...In order to correct the resulting shift of the instrument s calibration factor enter the actual inner diameter of the mating pipework d1 in this function A0001982 Fig 28 Mating pipe d1 d1 d2 d1 diame...

Page 98: ...d the flow at Reynolds number 20 000 can be determined using the Endress Hauser Applicator software The Applicator is software for selecting and planning flowmeters The values required can be determin...

Page 99: ...OFF ON signal output is set to the value for zero flow Factory setting OFF FLOW DAMPING Use this function to set the filter depth of the digital filter This reduces the sensitivity of the measuring si...

Page 100: ...K FACTOR COMPENSATED The current compensated calibration factor of the sensor appears on the display The following are compensated The temperature dependent expansion of the sensor see Page 96 Diamet...

Page 101: ...tions A smaller value can be entered for the amplification if the fluid is fast flowing the density is high and there are strong disturbance influences e g plant vibrations Caution Incorrectly configu...

Page 102: ...y FAULT MESSAGES outputs and display Note If the F key is pressed twice the ASSIGN SYSTEM ERROR function is called up Use the P key combination to exit the function ALARM DELAY Use this function to de...

Page 103: ...y setting OFF SIMULATION MEASURAND Use this function to set all inputs outputs and the totalizer to their defined flow response modes in order to check whether they respond correctly During this time...

Page 104: ...Prowirl F appears on the display SERIAL NUMBER DSC SENSOR The serial number of the DSC sensor appears on the display Function description AMPLIFIER VERSION HARDWARE REVISION NUMBER AMPLIFIER The hard...

Page 105: ...gium English Austria Deutsch Denmark English Poland Polski Germany Deutsch Portugal Portugues England English Sweden Svenska Finland Suomi Switzerland Deutsch France Francais Singapore English The Net...

Page 106: ...corresponding value is converted and displayed in the selected unit Nominal diameter DN Gas Liquid DIN mm ANSI inch Switch on point dm s Switch off point dm s Switch on point dm s Switch off point dm...

Page 107: ...erted and displayed in the selected unit Unit Length Inch Temperature F Country Language USA English Canada English Nominal diameter DN Flange Wafer DIN mm ANSI inch Gas US gal min Liquid US gal min G...

Page 108: ...12 DN300 F 10K JIS40 376 396 416 436 156 176 196 JIS80 377 397 417 437 20K JIS40 318 338 358 378 398 418 438 158 178 198 JIS80 319 339 359 379 399 419 439 Cl 150 ANSI40 310 330 350 370 390 410 430 15...

Page 109: ...LCD 81 Counter 79 C Tick mark 10 68 Current output Actual value 85 Current range 84 Electrical connection 24 Failsafe mode 84 Simulation 85 Time constant 84 Value 20 mA 84 Value simulation 85 Current...

Page 110: ...evision number Amplifier 104 I O module 104 HART Command classes 31 Commands 32 Communicator DXR 275 DXR 375 31 Device status error messages 37 Device variables 32 Operating options 31 Process variabl...

Page 111: ...Reference Operating conditions 62 Registered trademarks 10 Remote operation 67 Repeatability 62 Replacing Electronics boards installation removal 54 Seals 43 Reset System 102 Totalizer 83 Returning de...

Page 112: ...Fieldtool Package 31 Totalizer Failsafe mode 83 Overflow 82 Reset 83 Sum 82 Unit 82 Transmitter Electrical connection 22 Rotating housing 17 Transport sensor 11 Trouble shooting 47 U Unit Density 75...

Page 113: ...ktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Zutreffendes ankreuzen trifft einer der Warnhinweise zu Sicherheitsdatenbla...

Page 114: ...www endress com worldwide BA084D 06 en 12 05 71008404 FM SGML 6 0...

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