Endress+Hauser Liquisys M CUM 223 Operating Instructions Manual Download Page 65

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8.2

Corrective maintenance of Liquisys M CUM 223

8.2.1

Exploded view

230V

100V

115V

Pos. 426a
Terminal for signal
inputs/outputs (external)

Pos. 426b
Terminal for alarm relay
and power supply (interior)

Pos. 270
Turbidity transmitter MKT1

Pos. 400
Special
screw

Pos. 340
End frame

223_EXO2.CDR

Pos. 10 / 20
Power supply unit LSGA / LSGD

End frame
latches

Pos. 320
Back plate

Pos. 310
Side wall for
instruments
without relay
module

Pos. 40 – 90
Controller LSCH-x /
LSCP

Pos. 330
Housing
assembly

Pos. 430
Push-on
terminal strip for
LSR1-x module

Pos. 290 / 300
Optional relay
module LSR1-x

Module rotated
180° for
representation!

Pos. 10

Power supply unit

100 – 230 V AC

Jumper

Fuse

Mains voltage

selection

UM253E08.CHP

Liquisys M CUM 223 / 253

Diagnosis and corrective maintenance

Hauser

Summary of Contents for Liquisys M CUM 223

Page 1: ...1500274 Valid from software version 2 20 Liquisys M CUM 223 253 Transmitter for Turbidity and Solids Content ENDRESS HAUSER LIQUISYS S ENDRESS HAUSER LIQUISYS S Hauser Endress The Power of Know How Op...

Page 2: ...in this chapter Installation You wish to operate or reconfigure the instrument The operating concept is explained in these chapters Operation Instrument configuration Interfaces Need help with proble...

Page 3: ...ion 18 4 5 Operating concept 19 5 Instrument configuration 5 1 Start up 24 5 2 System configuration 24 5 3 Current outputs 26 5 4 Monitoring functions 28 5 5 Relay contact configuration 31 5 6 Concent...

Page 4: ...ined until the matter has been settled Check that the delivery is complete and agrees with the shipping documents and your order refer to nameplate for type and version Keep the original packaging mat...

Page 5: ...ratur output 1 Ausgang 1 output 2 Ausgang 2 mains Netz measuring range Messbereich temperature Temperatur turbidity Tr bung FNU ppm g l 5 70 C 10 55 C 0 4 20 mA 230 VAC 123456 7 5 VA IP 54 IP 30 50 60...

Page 6: ...ion start up operation Warning This device may only be installed connected electrically commissioned operated and serviced by properly trained personnel authorized by the system operator The personnel...

Page 7: ...cording to the applicable European standards for industrial applications with regard to electromagnetic compatibility It is carefully protected against electromagnetic interference by constructive des...

Page 8: ...with integrated temperature sensor and a permanently attachedcable An installation assembly Optional Extension cable CYK 8 Junction box VBM or RM ENDRESS HAUSER LIQUISYS S CAL REL REL1 REL1 ALARM REL...

Page 9: ...170 247 115 6 157 154 70 70 Pg 13 5 Pg 7 Pg 16 Fig 3 2 Dimensions of Liquisys M CUM 253 FELD2 CDR 1 2 3 4 Fig 3 3 Inside of housing of Liquisys M CUM 253 1 Removable electronics box 2 Partition plate...

Page 10: ...nting variants Note If installed outdoors weather protection cover required Weather protection cover CYY 101 Weather protection cover for outdoors installation to be mounted on field instrument materi...

Page 11: ...SS 304 Order no 50086842 Universal mounting post CYY 102 Square tube for mounting of measuring transmitters material stainless steel SS 304 Order no CYY 102 A MONT5 CDR 60 90 70 6 70 90 M6 90 60 x 60...

Page 12: ...Fig 3 7 Pipe mounting of Liquisys M field instrument MONT2 CDR Fig 3 8 Liquisys M field instrument left Wall mounting right Mounting with universal post and weather protection cover Installation Liqui...

Page 13: ...Fig 3 9 The required overall installation depth is approx 165 mm MONT9 CDR 92 0 5 92 0 5 90 57 ap prox 25 max 45 96 92 1 2 3 139 6 3 Fig 3 9 Attachment of panel mounted device 1 Wall of control cabin...

Page 14: ...ng SELV source in accordance with dir IEC 1010 1 Annex H 47 48 49 57 58 59 L L L N 41 42 43 15 V 85 86 10 50 V 81 93 82 94 10 50 V TU mA 31 32 mA 33 34 51 52 53 54 55 56 97 88 87 96 S GN WH BN YE ANU0...

Page 15: ...5V 10mA GN BN YE WH A REL 4 SENSOR REL 3 REL 2 REL 1 131096 4E CUM 253 Digital 2 Digital 1 87 88 NC Mains Hilfsenergie L1 N AC DC Contacts max 2A AC 250V 500VA DC 30V 60W 131096E CDR Fig 3 11 Connecti...

Page 16: ...ns are supplied with the measuring cables Note Protect cable ends and terminals against moisture to prevent inaccurate measurement For further information on cables and junction boxes refer to chap 9...

Page 17: ...onnection examples S 87 88 96 97 U2X3AN CDR BN WH GN YE Sensor Cable CYK 8 Fig 3 14 Connection of turbidity sensors CUS 31 and CUS 41 UM253E03 CHP Liquisys M CUM 223 253 Installation Endress Hauser 15...

Page 18: ...ys 1 and 2 LED green measured value within permissible limits relay inactive LED red measured value outside permissible limits relay active Alarm indication e g for continuous limit violation temperat...

Page 19: ...values 1 Temperature display in F 2 Hiding the temperature display 3 Measured value display in FNU 4 Back to basic setting Repeatedly pressing the MINUS key displays the errors 1 The current errors a...

Page 20: ...operation the relays are controlled by the transmitter REL key The REL key is used to select one of the relays present in the instrument Switch to manual mode The instrument is switched to manual mod...

Page 21: ...is then reset Code SET MOD CDR Setup mode Access to all configuration settings Measuring mode Standard mode of operation display of current measured values The function groups are selected with the PL...

Page 22: ...with the PLUS and MINUS keys The ENTER key is used to move from one function to the next within a function group The PLUS and MINUS keys are used for option selection and editing Selections must be c...

Page 23: ...contacts will go to their normal positions An active hold has priority over all other automatic functions With every hold the I component of the controller is set to zero A possibly accumulated alarm...

Page 24: ...e of this coding is given in Fig 5 2 The first column indicates the function group as a letter see group designations The functions in the individual groups are counted from the top to the bottom and...

Page 25: ...20 mA Current output 1 measured value for 4 mA signal current 0 FNU Current output 1 measured value for 20 mA signal current 9999 FNU Current output 2 temperature value at 4 mA signal current 5 0 C C...

Page 26: ...groups are to be configured to avoid measuring errors or failure to measure at all 5 2 1 Setup 1 Coding Field Selection or range Factory setting Display Info A Function group SETUP 1 Initial display...

Page 27: ...or range Factory setting Display Info B Function group SETUP 2 Initial display in function group SETUP 2 B1 Switch wiper controller on or off off on auto If auto is selected the wiper is operated in c...

Page 28: ...r Current measured value 5 0 100 0 C This entry can be used to calibrate the temperature sensor to an external measurement B8 Enter temperature difference offset Current offset 5 0 5 0 C The differenc...

Page 29: ...one is valid for CUS 41 the right hand one for CUS 31 O2 2 Current output is simulated lin linear 1 sim simulation 2 Tab Table 3 The simulation is terminated by selecting 1 or 3 See O2 1 O2 3 for oth...

Page 30: ...many times as correspond to the value in O232 Finished appears as the last step After confirmation the system jumps to O236 O234 Enter x value measured value 0 0 FNU 0 0 ppm 0 0 mg l 0 0 g l 0 0 kg l...

Page 31: ...e fault numbers For individual error numbers please refer to the table in chap 7 The factory settings remain in effect for all errors not edited F6 Make alarm contact effective for selected errors yes...

Page 32: ...display returns to F If next is selected the display returns to F5 Factory settings are printed in bold face base version does not include functions in italic LIVE CDR Constant measuring signal alarm...

Page 33: ...ion the relay contact is closed at time t2 when the switch on point has been exceeded t1 and the pickup delay t2 t1 has expired When the alarm threshold t3 is reached and the alarm delay t4 t3 also ha...

Page 34: ...um control loop stability see table For optimisation reduce the controller gain Kp until the control variable is slightly overswung Increase Kp and then change Tn so that the shortest possible recover...

Page 35: ...on The greater the calculated control output the higher the switching frequency of the contact The maximum switching frequency 1 T can be adjusted between 60 and 180 min 1 The ON period tON is constan...

Page 36: ...tacts see chap 5 5 4 Note The timer and Chemoclean do not work independently of each other Whilst one of the functions is active the other cannot be started X X X X w w w w 100 100 Y Y REGEL03 CDR dir...

Page 37: ...ng cycle Coding Field Selection or range Factory setting Display Info R Function group RELAY Relay contacts can be selected and adjusted R1 Selection of contact to be configured Rel1 Rel2 Rel3 Rel4 Re...

Page 38: ...nstantly required hysteresis see Fig 5 5 If two factory settings are given then the left hand one is valid for CUS 41 the right hand one for CUS 31 R214 Enter pickup delay 0 s 0 2000 s R215 Enter drop...

Page 39: ...d see Fig 5 5 R224 Enter pickup delay 0 s 0 2000 s R225 Enter dropout delay 0 s 0 2000 s R226 Enter alarm threshold as an absolute value 150 0 C 20 0 150 0 C When the alarm threshold is exceeded under...

Page 40: ...See chap 5 5 2 R236 Selection of controller characteristic dir direct inv inverted Setting may or may not be required depending on control deviation up or down deviation see chap 5 5 2 R237 Selection...

Page 41: ...are activated for the period of time specified here R243 Enter pause time 360 min 1 7200 min The pause time is the time between two cleaning cycles see chap 5 5 4 R244 Enter minimum pause time 120 min...

Page 42: ...is repeated R257 Enter pause time 360 min 1 7200 min The pause time is the time between two cleaning cycles R258 Enter minimum pause time 120 min 1 R 257 The minimum pause time prevents continuous cl...

Page 43: ...Info K Function group CONCENTRATION Four different concentration curves can be entered into this function group K1 Selection of concentration curve which will be the basis of the display value calcul...

Page 44: ...previous settings are kept or back to measurement mode this makes the table invalid Factory settings are printed in bold face base version does not include functions in italic Coding Field Selection o...

Page 45: ...of an incorrect code returns you to the measurement menu The number is edited with the PLUS or MINUS key and confirmed with the ENTER key S7 Order number is displayed When you upgrade the device S8 Se...

Page 46: ...E122 E132 E142 Hardware version is displayed This field cannot be edited E113 E123 E133 E143 Serial number is displayed This field cannot be edited E114 E124 E134 E144 Module name is displayed This fi...

Page 47: ...RFACE I1 Enter address Address HART 0 15 or PROFIBUS 1 126 For communication only The factory settings are printed in bold functions printed in italics are not available in the basic version I INTERFA...

Page 48: ...253 It is wise to undertake calibration in the turbidity or solids concentration range in which you want to make measurements To simplify the three point calibration we suggest to produce three sample...

Page 49: ...The calibration can be transferred nonetheless If the calculated results lie outside the permitted limits then the calibration error is displayed E045 The calibration is not transferred Management of...

Page 50: ...e instructions on the sheet enclosed with the transmitter You will then obtain a 0 10 V current output Factory settings Note Calibration is carried out in the measuring range the transmitter switches...

Page 51: ...lue from last calibration Immerse sensor in the calibration solution sample 2 Immerse the sensor so that there is sufficient distance to the tank wall no reflection C112 Enter concentra tion of second...

Page 52: ...bration solution Current value from C113 entire measuring range In case of an unknown probe concentration but with a definite dilution 1 10 1 3 1 the laboratory value is to be entered C122 Calibration...

Page 53: ...om C113 C133 1 1 C132 C134 Calibration status is displayed o k E xxx C135 Store calibration results yes no new If C134 E xxx then only no or new Exception calibration warning E 84 If new return to C I...

Page 54: ...Calibration data 6 For FNU Adapter C164 C165 For ppm mg l up to 500 adapter C164 C165 then adapter C166 For g l adapter C166 An existing basic calibration three point is corrected by the single point...

Page 55: ...Calibration point 3 is displayed Comparison value Deviation relative to standard sensor 100 C164 Slope 1 is displayed Current value Slope of characteristic 1 of the sensor C164 Slope 2 is displayed Cu...

Page 56: ...5 14 Offset Coding Field Selection or range Factory setting Display Info V Function group OFFSET V1 Enter absolute value Current measured value V2 Enter offset Current offset V3 Calibration status is...

Page 57: ...For instruments equipped with a communication interface please refer to separate operating instructions BA 208C 07 en HART or BA 209C 07 en PROFIBUS UM253E06 CHP Liquisys M CUM 223 253 Interfaces Endr...

Page 58: ...value 0 0 and error message E008 Sensor and display in A4 Sensor sensor cable defective Test with new or with different functional sensor CUS 31 or 41 sensor either type is suitable for rough functio...

Page 59: ...ontactor does not work Controller switched off Activate controller See chap 5 5 or fields R2xx Controller in Manual Off mode Choose Auto or Manual On mode Keyboard REL key Pickup delay setting too lon...

Page 60: ...nstructions BA 208C HART Field communication with Liquisys M CxM 223 253 HART interface missing Instrument not registered with HART server Load 230 HART receiver e g FXA 191 not connected via load Inc...

Page 61: ...tion defective Check sensor and sensor connection E H Sevice yes no no E026 Wiper error Check wiper and test function using manual control if necessary yes no no E045 Calibration aborted Repeat calibr...

Page 62: ...n yes Check relay configuration no no E106 Download yes Wait for download to end no no E116 Download error Repeat download no no E152 PCS alarm Check sensor and connection maintain or replace no no no...

Page 63: ...p you diagnose problems and provides information about spare parts required Note on the required spare parts You can find information concerning the exact spare part designations and the installation...

Page 64: ...le required If simulation value is correct check current loop for load and shunts Load excessive Shunt short circuit to frame in current loop Incorrect mode of operation Check whether 0 20 mA or 4 20...

Page 65: ...R Pos 10 20 Power supply unit LSGA LSGD End frame latches Pos 320 Back plate Pos 310 Side wall for instruments without relay module Pos 40 90 Controller LSCH x LSCP Pos 330 Housing assembly Pos 430 Pu...

Page 66: ...ning it counterclockwise Remove the complete electronics block from the housing The modules are plugged together mechanically and can be easily separated Pull the controller display module forwards Ge...

Page 67: ...mperature 51501209 310 Side panel Kit with 10 side panels 51502124 340 End frame PROFIBUS DP End frame with D Submin plug in connector 51502513 330 400 Housing module Housing with front membrane Senso...

Page 68: ...CP Pos 370 Front membrane Pos 310 320 Ribbon cables Pos 270 Transmitter module MKT1 Pos 10 20 Power supply module LSGA LSGD Pos 340 Docking module LSK1 Pos 290 300 Relay module LSR1 x Pos 450c Torx sc...

Page 69: ...the module s Dismantling the controller Pos 40 Loosen screw Pos 450b in the display lid Expansion of the docking module Pos 340 Loosen screws Pos 450c in the bottom of the housing and remove entire m...

Page 70: ...current outputs HART 51501231 80 Controller LSCP PA PROFIBUS PA no current output 51501232 90 Controller LSCP DP PROFIBUS DP no current output 51502499 270 Turbidity transmitter MKT1 Turbidity temper...

Page 71: ...p CHECK Code P or the Chemoclean function Check the Plus package release e g by opening the function group CHECK Code P or the Chemoclean function Restore the user settings of the instrument 8 4 Spare...

Page 72: ...lis 5 Ester Hydrocarbons Ketone Household cleaners Caution Do not use any concentrated mineral acids or alkalis benzyl alcohol methylene chloride or high pressure water vapour at over 100 C 8 6 2 Turb...

Page 73: ...07 en Sensor fixing bracket RM Operating manual BA 205C 07 en Flow Flow assembly FlowFit W CUA 250 Operating manual BA 096C 07 en Welding socket with adapter CUA 120 B Retractable assembly ProbFit CU...

Page 74: ...version NPT adapter set Order no Connection accessories Extension cable CYK 8 metre goods Unterminated measuring cable for turbidity sensors CUS 31 and CUS 41 Order no 50089633 Extension cable CYK 8 5...

Page 75: ...l 0 0 200 0 Solids concentration offset range 99 99 FNU 99 99 ppm 99 9 g l 99 9 Temperature measurement Temperature sensor NTC 30 k at 25 C Sensor measuring range 5 0 70 0 C Temperature offset range 5...

Page 76: ...h ohmic load cos 0 4 max 2 A Switching voltage max 250 V AC 30 V DC Switching power with ohmic load cos 1 max 500 VA AC 60 W DC Switching power with inductive load cos 0 4 max 500 VA AC 60 W DC Limit...

Page 77: ...ative humidity nominal operating conditions 10 95 non condensing Ingress protection of panel mounted instrument IP 54 front panel IP 30 enclosure Ingress protection of field instrument IP 65 Pollution...

Page 78: ...C162 Display of cal point 3 Comparative value Display of slope 1 current value C163 C164 Display of slope 2 current value C165 MEAS VALUE DISPLAY with TEMPERATURE DISPLAY in C Measured value display i...

Page 79: ...ent for previously set error yes no F7 F9 Select next error or return to menu R next next error O235 Entry of y value current value 0 0 20 0 mA 4 00 mA O236 Table status o k no yes Entry of correct pr...

Page 80: ...for calibration of display value Curve 4 1 K1 Table option selection edit read K3 Set number of value pairs 1 10 1 K4 Value pair selection 1 number of value pairs in 1 K4 K5 Entry of turbidity value e...

Page 81: ...of alarm threshold as an absolute value entire measuring range 9999 FNU 9999 ppm mg l 300 0 g l 200 0 R216 Entry of post rinse time 0 999 s 20 s R255 Number of repeat cycles 0 5 0 R256 Set interval be...

Page 82: ...enance CUM 253 66 Corrective maintenance of measuring system 70 CURRENT OUTPUT O 22 26 Current output table 27 Current outputs 26 CYK 8 14 D D component 38 Damage 2 Declaration of conformity 5 Definit...

Page 83: ...r interface 16 Optoscope 69 Order code 3 43 P P controller 32 P ID controller 31 32 P Function group 30 Packaging 2 Panel mounted instrument 11 Partition plate 7 Pause time 34 39 40 PCS alarm 30 PD co...

Page 84: ...up menu 24 Stch on 37 Storage 2 Structure of measuring cable 14 SW upgrade 43 Switch off point of contact 36 Switch off temperature 37 Switch on point of contact 36 Symbols 2 Symbols used 2 System con...

Page 85: ...f health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 86: ...981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 55 11 50313455 Fax 11 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 1 905 6819292 Fax 905 6819444 Chile DIN Instrumentos Ltda Santiago T...

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