Endo ERM-2 User Manual Download Page 27

   

Retractor/Users manual 

 

 

 

27 

5-2  Installation procedures 

5-2-1  Installation of the Retractor 

CAUTION

 

 

Do  not  fix  the  top  hook.  Using  the  product  with  the  top  hook  fixed  may  cause 
damage or a fall. 

 

NOTICE

 

 

 

Use  a  support  member  (metal  hanger)  with  no  opening  as 
shown in the figure on the right, so that the retractor does not 
come off while in motion. 

 

Attach  the  support  member  such  that  the  retractor  does  not 
collide with its surroundings. 

 

When  installing  multiple  retractors  alongside,  place  them  at 
different heights so that they do not collide with each other. 

 

 

Prepare  a  support  member  (metal  hanger)  with  a 
sufficient strength. Attach the top hook of the retractor 
directly to the support member (metal hanger). 

Check that the top hook latch is closed 

Ensure that the retractor moves freely. 

Prepare an auxiliary wire rope or chain that has a 
strength at least 10 times greater than the maximum 
capacity of the retractor. 

As  shown  in  the  figure  on  the  right,  attach  an  end  of 
the  auxiliary  wire  rope  or  chain  to  a  support  member 
(metal  hanger)  different  from  the  support  member 
(metal  hanger)  to  which  the  top  hook  has  been 
attached.  Attach  the  other  end  of  the  auxiliary  wire 
rope or chain to the main equipment of the retractor. 

 
 

CAUTION

 

 

Loosen the auxiliary wire rope or 
chainallow the retractor to move freely. 

The  slack  must  be  such  that  the  retractor 
stops  within  100mm  if  the  top  hook  or  the 
support  member  (  metal  hanger)  for  the 
retractor  are  damaged  and  the  retractor 
falls. 

 
 

 

Support member 
for the top hook 

Top hook 

Installation of the 
auxiliary wire rope to 
the main equipment 

Support member for 
the auxiliary wire 

rope 

Auxiliary wire rope 

Note: The auxiliary wire rope 

and the support member in 

the figure are indicated for 

reference. 

Slack 

Damage 
and falls 

Within 
100mm 

Copied 

digital 

data 

from 

http://www.endo-kogyo.co.jp/

Summary of Contents for ERM-2

Page 1: ...eep the manual safe so that you can find and use it readily In case of resale or transfer of ownership of this product make sure to transfer the manual to Users Manual Retractor ERM 2 ERM 4 ERM 4S ERM...

Page 2: ...2 6 4 3 6 4 4 7 4 5 8 4 6 9 5 9 5 1 9 5 2 10 5 3 12 6 13 6 1 13 6 2 14 6 3 14 6 4 ERM 4S ERM 6S ERM 8S 15 6 5 15 6 6 15 7 16 7 1 16 8 17 8 1 17 8 2 17 9 17 9 1 17 10 18 C o p i e d d i g i t a l d a...

Page 3: ...3 1 3 1 2 1 2 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 4: ...4 4 1 2 3 4 5 6 7 8 5 4 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 5: ...5 2 3 3 1 4 2 0 5 kg 3 2 1 1 3 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 6: ...5 1 8 ERM 4 2 0 4 0 2 5 3 5 2 0 ERM 6 4 0 6 0 4 0 2 5 2 0 ERM 8 6 0 8 0 5 5 2 5 2 0 ERM 4S 2 0 4 0 2 5 3 5 2 0 ERM 6S 4 0 6 0 4 0 2 5 2 0 ERM 8S 6 0 8 0 5 5 2 5 2 0 ERM 4S ERM 6S ERM 8S C o p i e d d...

Page 7: ...5 0 3 5 13 ERM 6 ERM 6S 4 0 7 0 2 5 11 ERM 8 ERM 8S 5 5 10 0 2 5 11 4 4 4 4 1 6 3 4 4 2 5 2 2 4 4 3 ERM 4S ERM 6S ERM 8S 6 4 ERM 4S ERM 6S ERM 8S A kg B kg C m C m 1 350mm C o p i e d d i g i t a l d...

Page 8: ...8 4 5 ERM 4S ERM 6S ERM 8S 1 350mm 1 14 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 9: ...06 42 EC EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction 5 5 1 5 1 1 T 6mm 5 1 2 1 2 3 4 4 2 5 6 C o p i e d d i g i t a l d a t a f r o m h t t p w w...

Page 10: ...10 5 2 5 2 1 1 2 3 4 10 5 100 100mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 11: ...11 5 2 2 ERM 4S ERM 6S ERM 8S 1 2 6 3 2 3 4 5 1 9Nm 65mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 12: ...12 5 3 5 3 1 1 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 13: ...13 6 6 1 1 2 1 2 1 2 3 4 5 6 7 8 9 10 1 2 4 1 3 6 5 7 8 9 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 14: ...14 6 2 6 3 6 3 1 1 ON 2 6 3 2 1 OFF 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 15: ...15 6 4 ERM 4S ERM 6S ERM 8S 6 5 1 2 3 5 2 2 6 6 1 http www endo kogyo co jp 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 16: ...16 7 7 1 5 2 2 6 4 ERM 4S ERM 6S ERM 8S C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 17: ...17 8 8 1 8 2 9 9 1 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 18: ...18 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 19: ...Torque curve 25 4 6 Applicable standards 26 5 Installation 26 5 1 Preparation and checks before installation 26 5 2 Installation procedures 27 5 3 Post installation checks 29 6 Usage 30 6 1 Pre operat...

Page 20: ...ity injury and property damage is defined as follows Serious disability Loss of eyesight wound burn high temperature or low temperature electric shock bone fracture poisoning and other injuries that l...

Page 21: ...ual is provided for the limited purpose of supporting the safe and proper use of the product It cannot be used for other purposes The customer may not use or make copies of this manual in whole or in...

Page 22: ...his may cause fire or injury Do not perform any modification of the product The maintenance should be performed by a maintenance operator who has developed sufficient knowledge and operating skill for...

Page 23: ...directly 4 3 Product specifications The retractor is an industrial tool used to suspend tools and objects The tension increases as the wire rope is extended Model Capacity range kg Factory set weight...

Page 24: ...t The ratchet stops wire rope in position Refer to 6 3 Operation method of the ratchet device 4 4 2 The Stopper The stopper can be adjusted to stop the wire rope at any point Refer to 5 2 2 Installati...

Page 25: ...e is exteneded beyond the maximum spring rotations the spring may be damaged If you decrease the tension too much it may not retract the wire rope If you decrease the tension too much on the ERM 4S ER...

Page 26: ...enance operator who has developed sufficient knowledge and operating skill for the retractor 5 1 Preparation and checks before installation 5 1 1 Tools and equipment for installation All of the follow...

Page 27: ...in that has a strength at least 10 times greater than the maximum capacity of the retractor 5 As shown in the figure on the right attach an end of the auxiliary wire rope or chain to a support member...

Page 28: ...equipment and the accessories is within the capacity range of the Retractor 2 Refer to 0 and follow the directions to release ratchet device 3 Lift the tool equipment and attach it to the bottom hook...

Page 29: ...cient lower the installation height of the retractor or use an appropriate sling between the bottom hook and the tool equipment NOTICE Do not extend the wire rope beyond the stroke Doing so may damage...

Page 30: ...ain equipment of the retractor perform the following inspections and checks 1 Check that the top and bottom hooks are not worn and can rotate smoothly 2 Check that the latches of the top and bottom ho...

Page 31: ...extend the wire rope in an oblique direction It may cause damage to the wire guide and wire rope Adjust the spring tension before the operation 6 3 Operation method of the ratchet device WARNING Do n...

Page 32: ...ipment can be moved up and down 2 Lift the tool and wind the wire rope completely inside the drum Remove the tool equipment 3 Install the tool equipment and adjust the spring tension in accordance wit...

Page 33: ...for the retractor If the situation does not relate to any of the listed items in the table below contact us or your dealer Failure Reason Measure The wire rope cannot be pulled out or wound The spring...

Page 34: ...s 9 Consumables and Special Accessories 9 1 Consumables Spring Wire rope Wire guide Drum Note For the replacement of the consumables and other parts download Repair Manual from our website or contact...

Page 35: ...al of Product When disposing of the product follow the local regulations of the area where the product is used and properly treat it as industrial waste C o p i e d d i g i t a l d a t a f r o m h t t...

Page 36: ...3 11 15 3F TEL 092 412 5281 FAX 092 412 5280 959 1261 3 14 7 TEL 0256 64 4786 FAX 0256 62 5772 E mail service endo kogyo co jp ENDO KOGYO CO LTD 3 14 7 Akiba cho Tsubame Niigata 959 1261 Japan http ww...

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