Endo ERM-2 User Manual Download Page 22

   

Retractor/Users manual 

 

 

 

22 

Management 

supervisor 

The management supervisor is required to have sufficient knowledge of the product 
and advanced operating skill for this product. 
The management supervisor should manage not only the product itself but on-site 
operations that handle the product, comprehensively. 

Service engineer 

The service engineer is a worker with special knowledge and skills for installing the 
product, investigating the causes of a failure or damage, and performing repairs 
and overhauls. Service engineering (the work by the service engineer) is     
performed by our service technicians or authorized our service technicians. 

 

Emergency contact in case of malfunctions 

If any problem with the product arises, contact us or your dealer. 

 

2. 

Precautions for handling 

Incorrect handling of this product may cause damage to the product itself as well as a fire or injury. 
Thoroughly  read  the  following  precautions  and  be  sure  to  heed  the  instructions  when  handling  the 
machinery. 

WARNING

 

 

 

Do  not  use  in  explosive,  flammable  gas,  or  dusty  atmospheres,  any  place  where 
water or oil may splash, and near combustibles. This may cause fire or injury. 

 

Do not perform any modification of the product. 

 

The maintenance should be performed by a maintenance operator who has developed 
sufficient knowledge and operating skill for the retractor. 

 

 

Incorrect  usage  of  the  product  may  cause  an  injury.  Use  the  product  correctly  in 
accordance with the descriptions in this manual. 

 

Particularly,  “WARNING”,  “CAUTION”,  and  “NOTICE”  described  in  this  manual 
must be fully understood and always observed. 

 

Install the product correctly in accordance with the descriptions in this manual. 

 

CAUTION 

 

 

Be sure to perform daily and periodic inspections. 

 

3. 

Unpacking and Installation 

3-1  Packaging arrangement and transportation 

The standard set of this product is packaged for delivery in a cardboard box. 
The total weight of the package is the sum of the weight described in “4-3 Product specifications” and 
the weight of the packing materials (approximately 0.5 kg). 
When transporting the package, do not drop or allow impact to it. 
Prepare a box of a similar size for re-packaging. 

 

3-2  Checks after unpacking 

After opening the package, check that the following products are included. 
Please contact us if you find anything missing or damaged. 
 

 

Retractor (main equipment)

   

1set 

 

Operation Manual

           

1copy 

Copied 

digital 

data 

from 

http://www.endo-kogyo.co.jp/

Summary of Contents for ERM-2

Page 1: ...eep the manual safe so that you can find and use it readily In case of resale or transfer of ownership of this product make sure to transfer the manual to Users Manual Retractor ERM 2 ERM 4 ERM 4S ERM...

Page 2: ...2 6 4 3 6 4 4 7 4 5 8 4 6 9 5 9 5 1 9 5 2 10 5 3 12 6 13 6 1 13 6 2 14 6 3 14 6 4 ERM 4S ERM 6S ERM 8S 15 6 5 15 6 6 15 7 16 7 1 16 8 17 8 1 17 8 2 17 9 17 9 1 17 10 18 C o p i e d d i g i t a l d a...

Page 3: ...3 1 3 1 2 1 2 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 4: ...4 4 1 2 3 4 5 6 7 8 5 4 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 5: ...5 2 3 3 1 4 2 0 5 kg 3 2 1 1 3 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 6: ...5 1 8 ERM 4 2 0 4 0 2 5 3 5 2 0 ERM 6 4 0 6 0 4 0 2 5 2 0 ERM 8 6 0 8 0 5 5 2 5 2 0 ERM 4S 2 0 4 0 2 5 3 5 2 0 ERM 6S 4 0 6 0 4 0 2 5 2 0 ERM 8S 6 0 8 0 5 5 2 5 2 0 ERM 4S ERM 6S ERM 8S C o p i e d d...

Page 7: ...5 0 3 5 13 ERM 6 ERM 6S 4 0 7 0 2 5 11 ERM 8 ERM 8S 5 5 10 0 2 5 11 4 4 4 4 1 6 3 4 4 2 5 2 2 4 4 3 ERM 4S ERM 6S ERM 8S 6 4 ERM 4S ERM 6S ERM 8S A kg B kg C m C m 1 350mm C o p i e d d i g i t a l d...

Page 8: ...8 4 5 ERM 4S ERM 6S ERM 8S 1 350mm 1 14 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 9: ...06 42 EC EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction 5 5 1 5 1 1 T 6mm 5 1 2 1 2 3 4 4 2 5 6 C o p i e d d i g i t a l d a t a f r o m h t t p w w...

Page 10: ...10 5 2 5 2 1 1 2 3 4 10 5 100 100mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 11: ...11 5 2 2 ERM 4S ERM 6S ERM 8S 1 2 6 3 2 3 4 5 1 9Nm 65mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 12: ...12 5 3 5 3 1 1 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 13: ...13 6 6 1 1 2 1 2 1 2 3 4 5 6 7 8 9 10 1 2 4 1 3 6 5 7 8 9 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 14: ...14 6 2 6 3 6 3 1 1 ON 2 6 3 2 1 OFF 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 15: ...15 6 4 ERM 4S ERM 6S ERM 8S 6 5 1 2 3 5 2 2 6 6 1 http www endo kogyo co jp 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 16: ...16 7 7 1 5 2 2 6 4 ERM 4S ERM 6S ERM 8S C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 17: ...17 8 8 1 8 2 9 9 1 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 18: ...18 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 19: ...Torque curve 25 4 6 Applicable standards 26 5 Installation 26 5 1 Preparation and checks before installation 26 5 2 Installation procedures 27 5 3 Post installation checks 29 6 Usage 30 6 1 Pre operat...

Page 20: ...ity injury and property damage is defined as follows Serious disability Loss of eyesight wound burn high temperature or low temperature electric shock bone fracture poisoning and other injuries that l...

Page 21: ...ual is provided for the limited purpose of supporting the safe and proper use of the product It cannot be used for other purposes The customer may not use or make copies of this manual in whole or in...

Page 22: ...his may cause fire or injury Do not perform any modification of the product The maintenance should be performed by a maintenance operator who has developed sufficient knowledge and operating skill for...

Page 23: ...directly 4 3 Product specifications The retractor is an industrial tool used to suspend tools and objects The tension increases as the wire rope is extended Model Capacity range kg Factory set weight...

Page 24: ...t The ratchet stops wire rope in position Refer to 6 3 Operation method of the ratchet device 4 4 2 The Stopper The stopper can be adjusted to stop the wire rope at any point Refer to 5 2 2 Installati...

Page 25: ...e is exteneded beyond the maximum spring rotations the spring may be damaged If you decrease the tension too much it may not retract the wire rope If you decrease the tension too much on the ERM 4S ER...

Page 26: ...enance operator who has developed sufficient knowledge and operating skill for the retractor 5 1 Preparation and checks before installation 5 1 1 Tools and equipment for installation All of the follow...

Page 27: ...in that has a strength at least 10 times greater than the maximum capacity of the retractor 5 As shown in the figure on the right attach an end of the auxiliary wire rope or chain to a support member...

Page 28: ...equipment and the accessories is within the capacity range of the Retractor 2 Refer to 0 and follow the directions to release ratchet device 3 Lift the tool equipment and attach it to the bottom hook...

Page 29: ...cient lower the installation height of the retractor or use an appropriate sling between the bottom hook and the tool equipment NOTICE Do not extend the wire rope beyond the stroke Doing so may damage...

Page 30: ...ain equipment of the retractor perform the following inspections and checks 1 Check that the top and bottom hooks are not worn and can rotate smoothly 2 Check that the latches of the top and bottom ho...

Page 31: ...extend the wire rope in an oblique direction It may cause damage to the wire guide and wire rope Adjust the spring tension before the operation 6 3 Operation method of the ratchet device WARNING Do n...

Page 32: ...ipment can be moved up and down 2 Lift the tool and wind the wire rope completely inside the drum Remove the tool equipment 3 Install the tool equipment and adjust the spring tension in accordance wit...

Page 33: ...for the retractor If the situation does not relate to any of the listed items in the table below contact us or your dealer Failure Reason Measure The wire rope cannot be pulled out or wound The spring...

Page 34: ...s 9 Consumables and Special Accessories 9 1 Consumables Spring Wire rope Wire guide Drum Note For the replacement of the consumables and other parts download Repair Manual from our website or contact...

Page 35: ...al of Product When disposing of the product follow the local regulations of the area where the product is used and properly treat it as industrial waste C o p i e d d i g i t a l d a t a f r o m h t t...

Page 36: ...3 11 15 3F TEL 092 412 5281 FAX 092 412 5280 959 1261 3 14 7 TEL 0256 64 4786 FAX 0256 62 5772 E mail service endo kogyo co jp ENDO KOGYO CO LTD 3 14 7 Akiba cho Tsubame Niigata 959 1261 Japan http ww...

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