Endo ERM-2 User Manual Download Page 20

   

Retractor/Users manual 

 

 

 

20 

1. 

Introduction 

Thank you very much for your purchase of the Retractor. To prevent any possibility misuse to and obtain the 
best performance, please be sure to read this manual and fully understand its content. 

 

Notation in this manual 

Hazard levels 

This product is designed with ultimate priority on the safety of operators. However, due to the nature of 
the system, there are risks that cannot be totally removed. 
In this manual, the level of significance and risk is defined and indicated in three stages: “WARNING”, 
“CAUTION”, and “NOTICE”. Thoroughly read and fully understand the indicated items before operating 
the product and performing maintenance procedures. The indications for “WARNING”, “CAUTION”, and 
“NOTICE” are in order of risk significance (WARNING > CAUTION > NOTICE). Their details are 
described below. 

 

WARNING 

A situation that, if mishandled, may cause death or serious disability. 

CAUTION 

A situation that, if mishandled, may cause minor or moderate injury. 

NOTICE 

Indicates a situation that, if mishandled, may cause property damage. 

The  extent  of  the  problem  described  above  (disability,  injury,  and  property  damage)  is  defined  as 
follows. 

Serious disability

:   Loss  of  eyesight,  wound,  burn  (high-temperature  or  low-temperature),  electric 

shock, bone fracture, poisoning, and other injuries that leave aftereffects and that 
require hospitalization or long-term outpatient treatment. 

Moderate injury

Burn,  electric  shock,  bone  fracture,  and  other  injuries  that  do  not  require 
hospitalization or long-term outpatient treatment. 

Minor injury

   

Scratch, bruise, laceration, and other injuries that have a minor impact on health. 

Property damage

:  Damage to buildings, household articles, and injury to domestic animals or pets. 

 

Other  than  WARNING,  CAUTION,  and  NOTICE  described  above,  matters  important  to  workers  are 
indicated using the following format. 

 

REMINDER 

Describes important details to be remembered for the operation.

 

 

Symbols 

This  Operation  Manual  uses  the  following  symbols  to  simply  provide  information  in  addition  to  the 
indications above. 

 

Indicates a PROHIBITED action that 
must not be performed. 

 

Indicates potential property damage 
or a danger that may inflict bodily 
injury. 

 

Indicates a REQUIRED action that 
must be performed. 

 

Indicates that it is necessary to 
thoroughly read the manual and the 
relevant documents. 

 

 

 

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Summary of Contents for ERM-2

Page 1: ...eep the manual safe so that you can find and use it readily In case of resale or transfer of ownership of this product make sure to transfer the manual to Users Manual Retractor ERM 2 ERM 4 ERM 4S ERM...

Page 2: ...2 6 4 3 6 4 4 7 4 5 8 4 6 9 5 9 5 1 9 5 2 10 5 3 12 6 13 6 1 13 6 2 14 6 3 14 6 4 ERM 4S ERM 6S ERM 8S 15 6 5 15 6 6 15 7 16 7 1 16 8 17 8 1 17 8 2 17 9 17 9 1 17 10 18 C o p i e d d i g i t a l d a...

Page 3: ...3 1 3 1 2 1 2 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 4: ...4 4 1 2 3 4 5 6 7 8 5 4 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 5: ...5 2 3 3 1 4 2 0 5 kg 3 2 1 1 3 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 6: ...5 1 8 ERM 4 2 0 4 0 2 5 3 5 2 0 ERM 6 4 0 6 0 4 0 2 5 2 0 ERM 8 6 0 8 0 5 5 2 5 2 0 ERM 4S 2 0 4 0 2 5 3 5 2 0 ERM 6S 4 0 6 0 4 0 2 5 2 0 ERM 8S 6 0 8 0 5 5 2 5 2 0 ERM 4S ERM 6S ERM 8S C o p i e d d...

Page 7: ...5 0 3 5 13 ERM 6 ERM 6S 4 0 7 0 2 5 11 ERM 8 ERM 8S 5 5 10 0 2 5 11 4 4 4 4 1 6 3 4 4 2 5 2 2 4 4 3 ERM 4S ERM 6S ERM 8S 6 4 ERM 4S ERM 6S ERM 8S A kg B kg C m C m 1 350mm C o p i e d d i g i t a l d...

Page 8: ...8 4 5 ERM 4S ERM 6S ERM 8S 1 350mm 1 14 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 9: ...06 42 EC EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction 5 5 1 5 1 1 T 6mm 5 1 2 1 2 3 4 4 2 5 6 C o p i e d d i g i t a l d a t a f r o m h t t p w w...

Page 10: ...10 5 2 5 2 1 1 2 3 4 10 5 100 100mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 11: ...11 5 2 2 ERM 4S ERM 6S ERM 8S 1 2 6 3 2 3 4 5 1 9Nm 65mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 12: ...12 5 3 5 3 1 1 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 13: ...13 6 6 1 1 2 1 2 1 2 3 4 5 6 7 8 9 10 1 2 4 1 3 6 5 7 8 9 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 14: ...14 6 2 6 3 6 3 1 1 ON 2 6 3 2 1 OFF 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 15: ...15 6 4 ERM 4S ERM 6S ERM 8S 6 5 1 2 3 5 2 2 6 6 1 http www endo kogyo co jp 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 16: ...16 7 7 1 5 2 2 6 4 ERM 4S ERM 6S ERM 8S C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 17: ...17 8 8 1 8 2 9 9 1 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 18: ...18 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 19: ...Torque curve 25 4 6 Applicable standards 26 5 Installation 26 5 1 Preparation and checks before installation 26 5 2 Installation procedures 27 5 3 Post installation checks 29 6 Usage 30 6 1 Pre operat...

Page 20: ...ity injury and property damage is defined as follows Serious disability Loss of eyesight wound burn high temperature or low temperature electric shock bone fracture poisoning and other injuries that l...

Page 21: ...ual is provided for the limited purpose of supporting the safe and proper use of the product It cannot be used for other purposes The customer may not use or make copies of this manual in whole or in...

Page 22: ...his may cause fire or injury Do not perform any modification of the product The maintenance should be performed by a maintenance operator who has developed sufficient knowledge and operating skill for...

Page 23: ...directly 4 3 Product specifications The retractor is an industrial tool used to suspend tools and objects The tension increases as the wire rope is extended Model Capacity range kg Factory set weight...

Page 24: ...t The ratchet stops wire rope in position Refer to 6 3 Operation method of the ratchet device 4 4 2 The Stopper The stopper can be adjusted to stop the wire rope at any point Refer to 5 2 2 Installati...

Page 25: ...e is exteneded beyond the maximum spring rotations the spring may be damaged If you decrease the tension too much it may not retract the wire rope If you decrease the tension too much on the ERM 4S ER...

Page 26: ...enance operator who has developed sufficient knowledge and operating skill for the retractor 5 1 Preparation and checks before installation 5 1 1 Tools and equipment for installation All of the follow...

Page 27: ...in that has a strength at least 10 times greater than the maximum capacity of the retractor 5 As shown in the figure on the right attach an end of the auxiliary wire rope or chain to a support member...

Page 28: ...equipment and the accessories is within the capacity range of the Retractor 2 Refer to 0 and follow the directions to release ratchet device 3 Lift the tool equipment and attach it to the bottom hook...

Page 29: ...cient lower the installation height of the retractor or use an appropriate sling between the bottom hook and the tool equipment NOTICE Do not extend the wire rope beyond the stroke Doing so may damage...

Page 30: ...ain equipment of the retractor perform the following inspections and checks 1 Check that the top and bottom hooks are not worn and can rotate smoothly 2 Check that the latches of the top and bottom ho...

Page 31: ...extend the wire rope in an oblique direction It may cause damage to the wire guide and wire rope Adjust the spring tension before the operation 6 3 Operation method of the ratchet device WARNING Do n...

Page 32: ...ipment can be moved up and down 2 Lift the tool and wind the wire rope completely inside the drum Remove the tool equipment 3 Install the tool equipment and adjust the spring tension in accordance wit...

Page 33: ...for the retractor If the situation does not relate to any of the listed items in the table below contact us or your dealer Failure Reason Measure The wire rope cannot be pulled out or wound The spring...

Page 34: ...s 9 Consumables and Special Accessories 9 1 Consumables Spring Wire rope Wire guide Drum Note For the replacement of the consumables and other parts download Repair Manual from our website or contact...

Page 35: ...al of Product When disposing of the product follow the local regulations of the area where the product is used and properly treat it as industrial waste C o p i e d d i g i t a l d a t a f r o m h t t...

Page 36: ...3 11 15 3F TEL 092 412 5281 FAX 092 412 5280 959 1261 3 14 7 TEL 0256 64 4786 FAX 0256 62 5772 E mail service endo kogyo co jp ENDO KOGYO CO LTD 3 14 7 Akiba cho Tsubame Niigata 959 1261 Japan http ww...

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