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EM TEST 

 

UCS 500 Series 

Operating Manual 

V 5.40 

72 / 99 

11.7.  Test setup and accessories 

11.7.1. 

Transformer type V4780 

The transformer shall be used to generate under-voltages in ac power supply systems. According to the IEC 61000-
4-11 and the EN 50081-2 voltage dips shall be generated as shown in fig. below. Different test levels are 
recommended 

11.7.1.1. 

Voltage interruptions

 ( DIP ) 

Voltage interruptions will cause a reduction of the power supply voltage for a certain period of time. Three different 
test levels are required: 

 

- Voltage dip by 100% to 0% of the nominal voltage for 10ms or. ½ period 

 

- Voltage dip by 100% to 0% of the nominal voltage for 20ms respectively 1 period 

- Voltage dip by 60% to 40% of the nominal voltage for 200ms respectively 10 periods 
 

- Voltage dip by 30% to 70% of the nominal voltage for 500Ns respectively 25 periods 

 

- Voltage dip by 20% to 80% of the nominal voltage for 5000ms respectively 250 periods 

 

 

Standard voltage dips 

V 4780 S2 with automatic tap control 

 

The transformer is an accessory to the following devices 
- UCS 500Nx, PFS 500 

11.7.1.2. 

Device models V 4780 

 
V4780 

250V 16A, manual control 

V4780 S1 

250V 16A manual control 

additional tap at 120% 

V4780 S2 

250V 16A, automatic control 

V4780 S3 

250V 32A, manual control 

11.7.1.3. 

Control V4780 S2 

 
The V4780 S2 is controlled through the analogue input (0...10Vdc). The control circuit switches to the related tap, 
40%, 70% or 80%, proportional to the applied dc reference voltage (0...10V dc) to the output PF2. 
Is the reference dc voltage out of the tolerance (

 0.25V), the control will not switch to any tap to the PF2 output. 

Operating with ramps the control circuit will not select a tap, if the ramp (0-100%) is shorter than approx. 4s. 
Programming longer ramps, each tap will switch on and off when the reference is in the valid range.  
 

Voltage taps 

DC reference voltage 

 

80% of Unom 

8.00V 

 0.25V 

 

70% 

7.00V 

 0.25V 

 

40% 

4.00V 

 0.25V 

 

Settings on UCS for V4780 S2 

The UCS must be matched to the 0-10V input of the V4780. Therefore a 

V4780 must be configured as a motor 

variac.

 For setting 

V and Vn must set to the same value in menu 

“Setup Main Voltage to high”

 which is the 

value of the voltage of your power supply. 

Setup:    

F7

- Service/ 

F3

-Setup/ 

F6

 Set voltage low/high/ 

F2

 Setup Main Voltage to high 

230V

 

Settings 

V 

Vn 

CH 

Example for 230V mains 

230V 

230V 

1 

Example for 100V mains 

100V 

100V 

1 

 
The Motorvariac must be operated in 

F3

 

Motorvariac high

 (control voltage DC out= 0-10V) 

Summary of Contents for UCS 500 N7

Page 1: ...DUT connection facilities a clearly arranged menu structure and display philosophy as well as the pre programmed standard test routines make testing easy reliable and safe Extendable by a variety of test accessories the UCS 500Nx is a universal equipment for abroad range of recommendations even for three phase applications up to 100A EN IEC 61000 4 4 EN IEC 61000 4 5 EN IEC 61000 4 8 EN IEC 61000 ...

Page 2: ...st Switzerland GmbH Sternenhofstrasse 15 4153 Reinach BL1 Switzerland Phone 41 61 717 91 91 Fax 41 61 717 91 99 URL http www emtest com Copyright 2016 EM Test Switzerland GmbH All right reserved Information in earlier versions Specifications subject to change ...

Page 3: ...IEC 61000 4 12 27 6 5 Telecom Surge Generator as per IEC 61000 4 5 TSurge module 28 6 6 EUT Supply Specifications 29 6 7 General Specifications 30 6 8 Environmental conditions 30 6 9 Technical data of special generators 31 6 9 1 UCS 500N5 2T 31 6 9 2 UCS 500N5 5 and UCS 500N5 6 and UCS 500N5 9 for Railways application 32 6 9 3 UCS 500N5 11 33 6 9 4 UCS 500N6 5 34 6 9 5 UCS 500N6 7 34 6 9 6 UCS 500...

Page 4: ... 10 4 Test set up 60 11 Voltage Dips as per IEC 61000 4 11 61 11 1 Test setup for DIPS and Interruption tests 61 11 2 Operation 61 11 2 1 Quick Start 62 11 2 2 Standard Test Routines 63 11 2 3 User Test Routines 67 11 3 The Power Fail Test 68 11 4 Overcurrent 69 11 5 The Power Fail Test 70 11 5 1 Voltage Interruptions 70 11 5 2 Voltage dips voltage variations 71 11 6 DC Power networks 71 11 7 Test...

Page 5: ...UCS 500N5x models for one phenomenon 88 14 1 4 Declaration of Conformity UCS 500N5x models 89 14 1 5 Declaration of Conformity TSurge 7 Module for UCS 500N7 90 14 1 6 Declaration of Conformity CNT 516 91 14 1 7 Declaration of Conformity Tapped Transformer 92 14 2 UCS 500N General Diagram 93 14 3 Main diagram control connection 93 14 4 Main diagram high voltage connection 94 14 5 CNT 508N 95 14 6 C...

Page 6: ...ANSI 9HU Additional extensions TSurge5 4kV Built in 10 700us pulse module up to 5kV ITU K22 IEC 61000 4 5 TSurge7 6kV External 10 700us pulse module up to 7kV ITU K22 IEC 61000 4 5 UCS500N with one built in module The device includes only one module Surge Burst or Power Fail The technical data are identical with the standard UCS500N5 An extension with additional modules is not possible UCS500N5V 5...

Page 7: ... Tsurge UCS 500N7 2 7kV 400V 16A 1 ph EFT N7 VCS N7 PFS N7 ANSI UCS 500N7 3 7kV 300V 16A 1 ph EFT N7 VCS N7 PFS N7 ANSI RWG N7 x UCS 500N7 4 7kV 400V 16A 1 ph EFT N7 VCS N7 PFS N7 ANSI RWG N7 x UCS 500N7 6 7kV 690V 16A 1 ph EFT N7 VCS N7 x RWG N7 without built in coupler AC Voltage 690V UCS 500N7 7 7kV 690V EFT N7 VCS N7 x without built in coupler AC Voltage 690V p p UCS 500N7 8 7kV 400V 16A 1 ph ...

Page 8: ...6kV 250V 32A EFT 6 VCS 6 and PFS 6 1ph CDN 250V 32A ANSI module RWG 6 not available UCS 500 M6B S2 6kV 690V 16A EFT 6 VCS 6 and PFS 6 1ph CDN 690V 16A ANSI 480V dc module RWG 6 not available 1 2 Standards covered by UCS N Series A fully equipped UCS 500N covers the following standards UCS 500 N5 N7 IEC 61000 4 4 Burst X X IEC 61000 4 5 Surge X X IEC 61000 4 8 50 60Hz Magnetic Field X X IEC 61000 4...

Page 9: ...ins to the EUT supply For eliminate the circumstance use one of the following options Remove the fault current protection This solution does not limit the current to PE The surge test as other EMC tests with higher currents to PE are possible The user must take care to the circuit with no fault current protection Only trained professional people are allowed to perform such tests Using of insulatin...

Page 10: ... of parameters 5 Cursor keys Parameters and functions can be changed on line The selection of these parameters is realized with the cursor moving to the left or to the right 6 Exit Pressing of the Exit function will cause a reset of the firmware This is only possible if no test routine is running 7 ESC When pressing the ESC button the user moves back one page in the menu 8 CRO U surge At the BNC o...

Page 11: ...g network are connected to the coaxial 50 ohm output Also the calibration of the generator is handled at this output Note The burst signal is present on this output at every coupling mode 12 Ground reference During test or calibration procedure the burst generator must be grounded to the reference ground plane 13 Coupling mode The actual coupling mode is indicated by LED 14 Channel PF1 PF2 This LE...

Page 12: ...of the synchronization the phase shall be connected to this input The red lamp than shall be alighted 3 Test supply neutral PF1 PF2 The neutral line of the power supply for the EUT is connected to the banana connector N 4 Test supply PE PF1 PF2 The protective earth line of the power supply for the EUT is connected to the banana connector PE 5 SYNC input An ac voltage to which the events shall be s...

Page 13: ...must contact the manufacturer Any damages due to this matter are not covered by warranty The direct pulse output shall also not be used to connect the generator directly to any power conducting lines The wave shape measured at the direct pulse output must not be within the tolerances specified in IEC 61000 4 5 The pulse shape shall be verified at the CDN output directly no matter whether it is an ...

Page 14: ...5V 4 A 18 Fuse of the high voltage power supply The high voltage power supply is protected by this fuse F3 In case that no high voltage is generated but the control unit works properly this fuse shall be checked 19 USB interface USB interface USB B connector For data transfer a USB interface is available The internal RS 232 interface is converted to USB standard Therefore the user must set the sam...

Page 15: ...000 4 11 8 29 F7 SERVICE Burst IEC 61000 4 4 F1 Quick Start F2 Standard routines F3 User test routines Quick Start F1 Start F2 Change F3 Continue Start Start the test routine Change Select all parameters Continue Continue the test routine Surge IEC 61000 4 5 9 Standard routines Preprogrammed test routines as per standard requirements Standard routines F1 F4 IEC 61000 4 4 Level 1 4 F5 Generic Stand...

Page 16: ...menu F3 Power Fail test With function key F3 the user can select the Power Fail Test as per IEC 61000 4 11 The simulator will generate voltage dips and voltage variations with preselectable parameters IEC 61000 4 11 is valid for ac power supply systems For dc supply system in future IEC 61000 4 29 shall be recommended In addition the test procedure for 50 60Hz Magnetic Field Testing as per IEC 610...

Page 17: ...t all standard levels F2 IEC 61000 4 F3 EN 61000 6 1 F4 EN 61000 6 2 F1 F2 F3 F4 F5 F6 F7 The user can change the stored standard levels F1 Set all parameters acc to standard The stored standard test levels can be changed within this menu The settings are actualized to the standards dated in summer 2004 F2 IEC 61000 4 F1 IEC 61000 4 4 Burst F2 IEC 61000 4 5 Surge F3 IEC 61000 4 8 Magnetic field AC...

Page 18: ...e Power Fail Ringwave Int 1Ph Operating 00000035 53 hrs Test time 00000015 53 hrs DI Status 0000 SCR Status 0000 Information of operating Status information Page 2 Keyboard Beep Countdown Beep Backlighting off off 5 min RS 232 IEEE 19200 15 Setup information Interface information DAC adjust 0 0 0 0 0 0 Voltage V 264 Vn 230 CH PF1 H field Af Tf If DAC Adjust Parameter Set voltage H filed parameter ...

Page 19: ...ion about internal digital inputs SCR Status Service information about surge switch operation F6 Set voltage low high Firmware V 6 01ax UCS 500N5 V9 04ax N7x This Firmware version offers two separate voltage settings for user that needs to test equipment for 115 V and 230V mains supply Thanks to the two settings the user can keep the Motorvariac in the 230V position Using a MV 2616 with voltage se...

Page 20: ...00 1 00 step 0 01 These values are delivered together with the necessary options to conducted magnetic field testing Coil factor depends on the type of antenna which is used for the test Transformer factor depends on the type of transformer which is used for the test Impedance factor depends on the type of surge generator which is used for the test A generator with a source impedance of 2 needs an...

Page 21: ...s an internal deadband where the voltage will not be adjusted The following procedure will guide the user through the Set Voltage procedure The setting for Umax and Un are listed in the boxes below After each setting the user has to press the ESC button for make the setting Step Umax Un CH Remarks A PF2 Set the UCS 500 to PF2 mode for measure the variable voltage B 100 100 PF2 The variac moves to ...

Page 22: ...y transformer 5 Filter board connecting board 6 Keyboard LCD display 7 General power supply input filter 8 Ventilation High voltage unit 9 High voltage power supply 10 Storage capacitor 11 HV board 12 ESD controller board 13 Surge switch board 14 Coupling capacitors for surge mode 15 High voltage switch for burst mode 16 Power switches for voltage dip mode PF1 PF2 17 Current sensor Coupling decoup...

Page 23: ...6 Keyboard LCD display 7 Measuring and control outputs 8 General power supply input filter 9 Ventilation High voltage unit 10 High voltage power supply 11 Surge Burst storage capacitor 12 Ringwave storage capacitor 13 HV switching board 14 Burst module 15 Surge module 16 Ringwave module 17 Power Fail module Coupling decoupling unit 18 Surge Ringwave coupling capacitors 19 Coupling network 20 Decou...

Page 24: ...1 kHz 10 100 kHz 1 0 kHz 100 250 kHz 10 0 kHz 250 kHz 50 0 kHz Test duration T 0 01 min 99 59 min Output Direct via 50 coaxial connector To connect ext coupling devices To connect ext coupling devices Coupling network To L N PE all combinations To L N PE all combinations DUT power mains supply AC 300 V 16 A 50 60 Hz AC 300 V 16 A 50 60 Hz DC 300 V 160 A DC 300 V 16 A Test routines Quick Start Imme...

Page 25: ...00Hz Synchronization Asynchronous 0 a reference signal is connected to the Sync input Resolution 1 1 Measurements CRO 5 V Trigger 5 V Trigger CRO Û 10 Vp at 5 kV 10 Vp at 7 0 kV CRO Î 10 Vp at 2 5 kA 10 Vp at 3 5 kA 1 Digit 50 A Accuracy CRO U CRO I 10 10 CRO Û I Z measuring instrument 1 MΩ 1 MΩ Peak voltmeter 5000 V 7000 V Peak current meter 2500 A Display 1 Digit 20 A 3500 A Display 1 Digit 50 A...

Page 26: ... flank 0 10V Control Output 0 10V DC for external voltage source Test routines Quick Start Immediate start all parameters adjustable during a running test Standard test routines as per IEC 61000 4 11 ac power ports as per IEC 61000 4 29 dc power ports as per IEC 61000 6 1 Generic as per IEC 61000 6 2 Generic Manual operated standard test routine User test routines Voltage variation external variac...

Page 27: ...rent Rise time first peak tr T1 1 μs Oscillation frequency 1 T 100 kHz 10 Decaying no requirements Polarity positive negative alternating Repetition rate 250 V 4000 V max 1 Hz 1s 999s 4000 V max 0 1 Hz 10s 999s Events preselection 1 30 000 or endless Counter 1 1 000 000 Trigger Trigger of pulses AUTO MAN EXTERN Synchronization 0 360 Resolution 1 Output Direct HV banana connector Zi 12 Ω 30 Ω 50 Ω ...

Page 28: ...10 700 s Open circuit output voltage 160V 5 000V 10 250V 7 000V 10 Rise time tr 10 s 30 Pulse duration td 700 s 20 Short circuit output current 4 100A 6 175A Rise time tr 5 s 20 Pulse duration td 320 s 20 Coupling As per ITU For 2 wire T1 and T2 with 25 each As per FCC part 68 For 2 wire T1 and T2 with 25 each As per IEC 61000 4 5 For 4 wire T1 T2 T3 T4 with 100 each External networks are required...

Page 29: ...00N5 1 300V 32A 1 ph DC 300V 32A UCS 500N7 300V 16A 1 ph DC 300V 16A ANSI UCS 500N7 1 300V 32A 1 ph DC 300V 32A ANSI DC current specification for all UCS500N model Imax 16A dc where not otherwise specified EUT Fuse The UCS 500Nx models have no internal fuse for the EUT supply The user is responsible to adapt a suitable fuse for the EUT outside the UCS 500Nx ...

Page 30: ...max 250V 5A Design per IEC 1010 EN 61010 Interfaces Serial USB compatible to USB 1 1 and 2 0 Parallel IEEE Address 1 31 Analog output 0 10V DC to control an external power supply UCS 500N5 UCS500N7 Dimensions 19 3 HU 19 6 HE Weight app 25 kg ca 30 kg 6 8 Environmental conditions Temperature 10 C to 35 C Humidity 30 to 70 non condensing Atmospheric pressure 86 kPa 860 mbar to 106 kPa 1 060 mbar Not...

Page 31: ...ial generators This chapter describes differing technical data from special generators 6 9 1 UCS 500N5 2T Module Built in modules Surge T Surge CDN internal 1ph 16 A AC DC EUT Single Phase 300V 16 A Dimensions and weight Dimension 445 x 500 x 420 mm Weight Approx 35 kg Housing 6HU ...

Page 32: ...uilt in modules UCS 500N5 5 Burst Surge UCS 500N5 6 Burst Surge Power Fail UCS 500N5 9 Burst Surge Power Fail Surge Coupling L N L PE N PE L N PE Surge impedance Ri 2 10 40 Must be set manually by a bridge REMARK The complete Ri impedance is the addition of the 2 generator impedance und the manually set impedance 10 40 Coupling Ri 2 12 42 0 5 µF L N ok ok ok L PE N PE no pulse ok ok L N PE no puls...

Page 33: ...al V 5 40 33 99 6 9 3 UCS 500N5 11 Module Burst Surge TSurge optional EUT 690V 16A Module Available Module Burst Surge TSurge Surge coupling L N L PE N PE L N PE Dimensions and weight Dimension 445 x 500 x 420 mm Weight 37 6kg Housing 9HU ...

Page 34: ...urge Dimensions and weight Dimension 450 x 550 x 285 mm Weight 26 0kg UCS500N6 5 38 0kg CNV503B7 12 1kg TSurge Housing 6HU 6 9 5 UCS 500N6 7 Modules Surge Power Fail Ringwave EUT Single Phase Coupling Network 40A Module Built in modules Surge Power Fail Ringwave Surge decoupling inductance 0 6mH internal dU at 40A 50Hz 230V approx 15V Dimensions and weight Dimension 663 x 550 x 600mm Weight 94 kg ...

Page 35: ... possible Dimensions and weight Dimension 445 x 500 x 420mm Weight approx 37 6 kg Housing 9HU 6 9 7 UCS 500N7 4 Modules EFT Surge Power Fail Ringwave EUT Single Phase 400V 16A Module Built in modules EFT Surge Power Fail Ringwave Optional module T Surge Remark Ringwave not possible Dimensions and weight Dimension 445 x 500 x 420mm Weight 42 8 kg Housing 9HU Not relevant data for the standards can ...

Page 36: ...uilt in fuse for the EUT power supply It is in the scope of responsibility of the user to protect the EUT external for the rated current The design of the external fuse must be match the following rules fuse dimension must be equal or smaller than the rated EUT current of the connected test generator fuse must be designed for protect the connected EUT device under test in malfunction Example of ex...

Page 37: ...s follows EM TEST make use of a solid state semiconductor switch technique to generate high voltage transients A precious advantage of this technique is the absolute lack of periodical maintenance effort In consequence thereof a useful calibration period has to be defined based on two criteria The first one is the customer s Quality Assurance Policy Any existent internal regulation has to be appli...

Page 38: ...ate higher surge voltages than 4000V a sparkover at the power mains socket may occur Customers shall be aware of this matter and shall not use higher voltages than labeled on the adapter For testing higher voltages it is necessary to use high voltage cables with sufficient isolation and safety banana connectors connected direct to the generator output plugs L N PE Burst CA EFT Kit Calibration Adap...

Page 39: ...80V for USA Nominal current In 16 A 32A 63A 100 A rms Frequency 50 60 Hz Coupling to all lines N PE 50 Burst output The coupling will be controlled by the UCS 500 or EFT 500 Output for Surge coupling to other coupling networks as CNV types User software iec control Test analysis and documentation with windows License version for testing according the most automotive standards Report generator with...

Page 40: ...n rate tr and the duration td of the burst pulse Pressing STOP START will discharge the storage capacitor over the discharge resistor immediately After the START the test will continue with the correct voltage level 9 1 Operation The Burst menu offers different test routines for burst testing Burst IEC 61000 4 4 F1 Quick Start F2 Standard test routines F3 User test routines F1 F2 F3 F4 F5 F6 F7 F1...

Page 41: ... and the test parameters parameter can be changed Select the desired parameter with the related function key and change the value by turning the front panel knob The cursor allows the user to define the digit to be changed fast or slow change Press START and the test starts immediately with the displayed test parameters The operator now can navigate with the Cursor from parameter to parameter The ...

Page 42: ... 2004 Additionally the operator can enter the required test time Manual standard test routine Burst Standard routine IEC 61000 4 4 O Level 3 2000V L N 5 0 kHz Test time 0 00 45 h START L N PE L N PE f F1 F2 F3 F4 F5 F6 F7 Within this test routine all standard parameters can be changed online during testing at the 1 phase and coaxial 50Ω output of the UCS 500N generator This procedure therefore is ...

Page 43: ...are the same as defined under Quick Start Synchronized with a fixed phase angle The burst is triggered with respect to the phase angle of the power supply connected to the Sync input at the rear panel of the equipment The power supply must be an AC voltage with a nominal frequency of 16 to 500Hz The phase must be connected to L This can be checked by the lamp connected to the L input Random burst ...

Page 44: ...el UCS 500N5 are approx 10 times higher Frequency sweep with a constant pulse numbers The burst duration is increased from td1 to td2 by steps of td after the defined test time T All limitations are the same as defined under Quick Start The limitation of the max generated number of spikes is related to the higher duration of td1 or td2 Frequency sweep with a constant duration after T by f The spik...

Page 45: ...00V 1 000 2 000V 3 000V linear decrease to 500 3 000V 4 500V linear decrease to 150 4 500V 5 500V linear decrease to 75 9 3 Test level with Burst as per IEC 61000 4 4 Ed 2 Burst generators which the specifications in accordance with IEC 61000 4 4 Ed2 2004 fulfills have a limitation of the maximum output voltage The efficiency of the burst pulses decreases with the numbers of couplings Therefore th...

Page 46: ...he coupling clamp Coupling method Test duration At least 2 minutes in positive and negative polarity The test duration must be at least as long for examine all functions of the EUT Coupling IEC 61000 4 4 edition 2 2004 and later versions requires to couple all lines simultaneously in Common Mode coupling This means that a EFT test needs two tests with 60s positive and negative 60s each 9 4 2 IEC 6...

Page 47: ... cabling should always be the same e g for testing power lines it would be possible to fix the cables on the test table for all tests in the same way Lines under test and all other lines should be decoupled strictly 9 5 1 Test setup with capacitive coupling clamp When using the coupling clamp the minimum distance between the coupling plates and all other conductive surfaces including the generator...

Page 48: ...tandard Test Routines F3 User Test Routines F4 Pulse Magnetic Field F7 Setup Current limiter F1 F2 F3 F4 F5 F6 F7 F1 Quick Start Easy and fast online operation of the equipment F2 Standard test routines The operator can select between various preprogrammed test routines By pressing the related function key the test will be started automatically with the specified test parameters F3 User test routi...

Page 49: ...tive and one impulse negative Pressing the ESC button will bring the user back to the previous level from where the test can be restarted with new levels Press START and the test starts immediately with the displayed test parameters All functions keys except F2 if MAN TRIGGER is selected can stop the test routine The latest setting will be displayed Any pressing of a function key will indicate the...

Page 50: ... synchronized to the voltage phase at the respective angle and the peak value of the a c voltage wave positive and negative The surges have to be applied line to line and line s and earth When testing line to earth the test voltage has to be applied successively between each of the lines and earth The test voltage has to be increased by steps from the lowest test level up to the test level specifi...

Page 51: ...dard IEC 61000 4 5 O O Level3 2000V 10s 0 grd L N START O V A Rep L N L PE N PE F1 F2 F3 F4 F5 F6 F7 Within this test routine all standard parameters can be changed online during testing This procedure therefore is very easy and fast to use Example Operating the cursor will increase decrease the test level to the next level required in the standards By turning the inc knob the test voltage V resp ...

Page 52: ...ication of the user All limitations are the same as defined under Quick Start F1 Change polarity after n pulses After the release of the preselected number of pulses the polarity is changed The procedure always starts with positive polarity and changes than to negative The same parameters as under Quick Start can be selected F2 Change test level V after n pulses by V The test voltage V is changed ...

Page 53: ... be changed after the preselected number of pulses has been released All possible coupling modes will be selected The same parameters as under Quick Start can be selected F6 ANSI B coupling after n pulses The coupling mode with 2Ω und 18µF will automatically be changed after the preselected number of pulses has been released All possible coupling modes will be selected The same parameters as under...

Page 54: ...As Standard line L1 is connected to the sync plug For coupling other lines the UCS500 hardware will automatically shift the phase angle in relation to the used coupling The tables below shows the correction angels considering the phase in a 3 phase system with connected L1 to the sync input The UCS500 firmware will automatically add the correction angle to the settled value Synchronization L1 to S...

Page 55: ...ase system where neutral is connected to PE As Standard line L1 is connected to the sync plug The table below shows the correction angels considering the phase in a 3 phase system Synchronization L1 to Sync input Sync Source Settled phase angel value for coupling Coupling L1 PE L1 N L1 PE L2 N L2 PE L3 N L3 PE L1 L2 L1 L3 L2 L3 Sync Angel 0 0 0 0 330 30 90 90 90 90 90 60 120 180 180 180 180 180 15...

Page 56: ... Auto n 10 START CHANGE F1 F2 F3 F4 F5 F6 F7 Press START and the test routines begin to work Press CHANGE and the actual parameters can be changed For magnetic field testing the antenna correction factor shall be included The operator can enter this factor within the setup menu under the service routine Setup pulsed magnetic Test field According IEC 61000 4 8 Ed 2 an additional 18 uF capacitor inc...

Page 57: ...e I_D F2 I Limiter Common Mode I_C I_D I_C 500A 54A F1 F2 F3 F4 F5 F6 F7 I_D Current limiter Differential mode line to line The generator impedance is 2 I_C Current limiter Common mode line to ground The generator impedance is 12 REMARK The current limits in Software and Manual operation are two individual settings Software uses the software settings for I_D and I_C Manual operating uses the devic...

Page 58: ...erating Manual V 5 40 58 99 10 1 7 Charging time for surge The energy for charging the surge generator depends on the charging voltage of the internal capacitor of 11uF therefore the following minimum charging time is requested ...

Page 59: ...n The decoupling part of the coupling decoupling network includes some capacitors for filtering of 20 F related tp protective earth chassis of the generator This is to be conform with the requirement of IEC 61000 4 5 concerning attenuation of the surge transients in direction to the power mains supply input of the CDN As consequence there will exist an increased current to PE protective earth whic...

Page 60: ...wire systems For many application a special coupling network is required Danger Using coupling networks CNV series Switch OFF the high voltage during manual change of the coupling 10 4 Test set up According to the specifications of IEC 61000 4 5 the surge generator has a source impedance of 12ohm when the simulator is coupled between the lines and protective earth This will activate fault current ...

Page 61: ...elected nominal voltage Change in the menu F3 Setup F6 Set voltage Power Fail IEC 61000 4 11 8 29 F1 Quick Start F2 Standard test routines F3 User test routines F4 Magnetic field Motorvariac Mains Voltage 115V Display Firmware V9 04ax and higher F1 F2 F3 F4 F5 F6 F7 F1 Quick Start Easy and fast online operation of the equipment F2 Standard test routines The operator can select between various prep...

Page 62: ... F1 F2 F3 F4 F5 F6 F7 After START the display indicates the voltage and current at the TEST SUPPLY output The measured voltage is V peak 2 if there is a ac signal on the sync input otherwise Vpeak The voltage dips will be repeated with the preselected repetition rate and the counter will be increased When the operator is using faster repetition rates the indicated voltage level is not stable A cor...

Page 63: ...t available the manual test routine shall be used F1 Level 1 0 10 0 ms F2 Level 2 0 20 0 ms F3 Level 3 40 200 ms F4 Level 4 70 500 ms F5 Level 5 80 5000 ms F6 Short Interruptions F7 Voltage Variation F1 F2 F3 F4 F5 F6 F7 Using a tapped transformer V 4780 the user must connect the PF2 UCS input with the correct plug at the V4780 At 0 selection the PF2 input must be connected to the neutral 0V plug ...

Page 64: ...version is available in the USER TEST ROUTINES Attention This is a the voltage variation function which is required in the IEC 61000 4 11 2004 03 and simulate a voltage dip during a motor start For this test requires for the ramp function a motorized variac MV 2616 is mandatory The parameters defined in the standard are fix The user can modify the bold marked parameters Phase angle W 0 360 dgr asy...

Page 65: ... is conducted automatically If this option is not available the manual test routine shall be used 11 2 2 3 F3 F4 EN 61000 6 1 2 Generic F3 F4 Generic Test Routines Page 3 Power Fail EN 61000 6 2 Generic V2 td A n 70 10 0 ms 0 180 3 40 100 ms 0 180 3 40 1000 ms 0 180 3 0 5000 ms 0 180 3 START CHANGE F1 F2 F3 F4 F5 F6 F7 This test proceeds automatically with a blinking status of the actual sequence ...

Page 66: ...7 Example Selecting the 70 level requires a 70 Vn power supply voltage at the input of PF2 at the rear panel of the UCS Use for that the variac MV2616 automatic the matching transformer V4780 or your own power mains source available in your laboratory By pushing the function keys will immediately activate the function F1 Start F3 oV2 td Exchange the knob function V2Level Dip duration F6 W Angle 0 ...

Page 67: ...NGE and the actual parameter can be changed V1 220 V T1 10 s V2 120 V T2 1 s V3 220 V T3 10 s Tf 2 0 s Tr 2 0 s tri AUTO n 00010 START CHANGE F1 F2 F3 F4 F5 F6 F7 F2 Change angle after n events by A After n events the phase angle related to which the events are released will change from A1 to A2 by steps of A until A2 is reached The same parameters as under Quick Start can be selected F3 Change du...

Page 68: ...preselected interval time Power switches The power unit of the simulator consists of two electronic power switches S1 and S2 The two separated input channels PF1 and PF2 are connected to each other at the front panel of the simulator via S1 and S2 Input channels The input channels PF1 and PF2 are located at the rear part of the equipment Attention has to be given to the following 1 The phase shall...

Page 69: ...y by varistors in parallel to the electronic switch Power Fail Quickstart W 0dgr td 10 00ms Rep 0 50s CH U U2 250V n endl Tri Auto Overcurrent REMOVE SHORT CIRCUIT ON Example overcurrent message in display F1 F2 F3 F4 F5 F6 F7 Occurs an overcurrent during a test The PF switches will switch off immediately and the display shows Overcurrent REMOVE SHORT CIRCUIT ON This error message appears after a ...

Page 70: ...mains power supply or from a separate voltage source Mostly used for this tests are motor driven variacs Power fail tests are normally carried out at a nominal voltage and at maximum tolerance under voltage The nominal voltage may be connected to PF1 and the reduced dip voltage to PF2 The power fail test may be carried out in various operating modes High impedance interruptions With U mode the EUT...

Page 71: ...FS A complete user software to drive ramps and functions is also available 11 6 DC Power networks Basically there is no difference in the operation of the equipment between AC and DC power supplies The only point the user should take care of are the grounding conditions The voltmeter the MONITOR output and the LED are related to protective earth or to the simulator s chassis respectively Therefore...

Page 72: ... control V4780 S1 250V 16A manual control additional tap at 120 V4780 S2 250V 16A automatic control V4780 S3 250V 32A manual control 11 7 1 3 Control V4780 S2 The V4780 S2 is controlled through the analogue input 0 10Vdc The control circuit switches to the related tap 40 70 or 80 proportional to the applied dc reference voltage 0 10V dc to the output PF2 Is the reference dc voltage out of the tole...

Page 73: ...40 V4780 S1 S2 V4780 S3 Current Imax 16A 32A Power 4 1 kVA 8 2 kVA Fuse 2x 16A 2x 35A Weights and measures Dimensions 95 x 170 x 190 mm H x B x T 200 x 170 x 190 mm H x B x T Weights ca 7 kg ca 14 kg Temp Ambiance 10 C 35 C 10 C 35 C 11 7 1 5 Setup V4780 The output voltages are available at safety banana plugs For safety reasons the related safety cables shall be used The power supply input is rea...

Page 74: ...afety laboratory cables shall be used 11 7 2 2 Voltage variation Additionally it is possible to drive certain functions of variation which also are required in IEC 61000 4 11 These functions can easily be programmed within the simulators itself or within the related windows software ISMIEC V2 Test level U1 40 0 tf Time for decreasing voltage sec 2 20 t1 Time at retained voltage sec 1 20 tr Time fo...

Page 75: ...0V for channel PF2 additionally Vout Vin for channel PF1 Current max 16A Power 0 4 1 kVA Control Main switch On Off for the output voltages Control voltage analogue 0 10V DC for 0 260V output voltage Time 0 100 2s Dimensions and weight Dimensions 19 6HE 266x485x400mm HxBxT Weight app 27 kg Power supply 115 230V Fuse 20A PF1 20A PF2 Environment Tmax 40 C ...

Page 76: ...nter of the magnetic field antenna The variac type MV 2616 may be controlled automatically via the test generator Any equivalent variac available in the lab can be used to control the current manually Please take care that the variac has a sufficient current capability For more detailed information the operator can require an additional manual especially for magnetic field testing This manual is p...

Page 77: ...1000A m Schematics Test setup Schematics and Test setup with UCS500Nx MV 2616 MC 26100 and MS 100N Option for required magnetic field tests as per IEC 61000 4 8 External motor variac MV 2616 External Magnetic field antenna MS 100N External current transformer MC 26100 to test 100 to 1000A m levels ...

Page 78: ...keys except F2 manual trigger can Stop the test routine Page 3 START Ring wave Quick start V 2000 V Imp 12 Ohm A 0 dgr cpl L N PE tr 1s tri Auto n endl USet 2000V U 2000V Counter STOP I 0A 0000043 F1 F2 F3 F4 F5 F6 F7 The user can select the parameter with the related function key and can change the value with the knob The cursor allows the user to define the value of the digit which should be cha...

Page 79: ...start Voltage V 250V 6000V angle A 0dgr 360dgr Events n 1 30000 Repetition Rep 2s 999s V Imp A cpl tr 250 12 Ohm 0 L N PE 1 1 2 F1 F2 F3 F4 F5 F6 F7 Note At polarity setting ALT it is necessary to double the number of impulses Example n 2 one impulse positive and one impulse negative ...

Page 80: ... of the surge transients in direction to the power mains supply input of the CDN As consequence there will exist an increased current to PE protective earth which might be hazardous to the operator in case of a failure or wrong installation Therefore it is very important to take the following points into account before setting the generator into full operation 12 4 Test set up According to the spe...

Page 81: ...urge Module UCS 500N5T with built in Telecom Surge Module 10 700us 13 2 TSurge7 Module TSurge Module for Telecom Surge 10 s 700 s as per ITU and ETS 9 s 720 s gem FCC part 68 Pulse B 10 s 700 s gem IEC 61000 4 5 External TSureg7 module for UCS500N7 13 3 TSurge7 Module 1 ON LED display TSurge active 2 Output COM plug 15 3 Output HV plug 15 4 Output T1 T4 4 x 25 1 Earth plug 2 polarity charging 3 po...

Page 82: ... Quick start The user can select the parameter with the related function key and can change the value with the knob The cursor allows the user to define the value of the digit which should be changed fast or slow change V 2000 V tr 1s n endl tri Auto Uset 2000V Counter STOP 0000043 F1 F2 F3 F4 F5 F6 F7 Pressing the ESC button will bring the user back to the previous level from where the test can b...

Page 83: ...Surge module The Telecom surge is generated and coupled to the EUT as shown in the next figure The charging rectifier charges the both 10 F and 9 F capacitor banks in the UCS500N7 and TSurge module Depend of the polarity the pulse forming network will be charged The discharge switch is a highly reproducible semiconductor switch Pulse 10 700 s and 9 720 s as per ETS 300046 ETS 300047 CCITT K12 FCC ...

Page 84: ...he maximum pulse amplitude and multiplying that value by 1 67 Tf tr30 90 x 1 67 Definition of Current Front Time The current front time is calculated by measuring the duration between 10 and 90 tr of the maximum pulse amplitude and multiplying that value by 1 25 Tf tr10 90 x 1 25 Definition of Decay Time The decay time is calculated by measuring the time from the initial rise of the waveform to th...

Page 85: ...ent wave shape Output on 25 output internal 40 15 25 Load short circuit Tolerances I peak Tf Td short circuit 100 A 10 5 s 20 320 s 20 13 7 3 Pulse 9 720 s as per FCC Voltage verification Test level 2000 V for N5 type max 5000V respectively 7000V for N7 Type Pulse 9 720 s open circuit voltage wave shape Output on 25 output internal 40 15 25 Load open circuit Tolerances no load U peak Tf Td pulse 9...

Page 86: ...ts for devices to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and...

Page 87: ...n industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the ...

Page 88: ...nts for devices to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling an...

Page 89: ...ces to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the proper...

Page 90: ...to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties...

Page 91: ... industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the E...

Page 92: ...use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of...

Page 93: ...EM TEST UCS 500 Series Operating Manual V 5 40 93 99 14 2 UCS 500N General Diagram 14 3 Main diagram control connection ...

Page 94: ...EM TEST UCS 500 Series Operating Manual V 5 40 94 99 14 4 Main diagram high voltage connection ...

Page 95: ...e EUT 14 5 1 Operating elements 1 HV Output T1 T8 2 COM output 3 Earth bolt 4 COM input 5 HV input 14 5 2 Technical data As per IEC 61000 4 5 and other relevant standards Pulse 10 700 s or 1 2 50 s Open circuit voltage 160V 7 000V 10 Serial resistor per output 25 10 Number of parallel HV outputs 8 Number of COM outputs 2 Coupling Channels 8 channels in parallel T1 to T8 with 25 each Dimensions Hou...

Page 96: ...EM TEST UCS 500 Series Operating Manual V 5 40 96 99 14 5 3 Main diagram 14 5 4 Test Setup 14 5 5 Accessories Screw set Earth cable HV cable COM cable 8 red 2 black EUT cables 2m ...

Page 97: ...EUT 14 6 1 Operating elements 1 HV Output T1 T16 2 COM output 3 Earth bolt 4 COM input 5 HV input 14 6 2 Technical data As per IEC 61000 4 5 and other relevant standards Pulse 10 700 s or 1 2 50 s Open circuit voltage 160V 7 000V 10 Serial resistor per output 25 10 Number of parallel HV outputs 16 Number of COM outputs 3 Coupling Channels 16 channels in parallel T1 to T16 with 25 each Dimensions H...

Page 98: ...EM TEST UCS 500 Series Operating Manual V 5 40 98 99 14 6 3 Main diagram 14 6 4 Test Setup 14 6 5 Accessories Screw set Earth cable HV cable COM cable 16 red 3 black EUT cables 2m ...

Page 99: ...ble USB 2 0 standard must be used The experience shows that usually the computer USB port is disturbed by interference s The ferrite FER USB reduces additional the interferences on the USB cable If there are still interferences the whole test set up with the wiring has to be reconsidered USB cable setup The USB cable must be above ground with a distance of at least 10 cm Otherwise the cable can be...

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