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H1 valve calibration:M0_Dispenser base

When to use: Working dispense X.Y direction is wrong has an offset, renew needle and each axis
hardware

1.

Select M0_Dispenser base

2.

，

Select H1_valve

3.

Move X.Y.Z as below Pic.1

4.

Dispensing, dispense 1 drop as below Pic. 1

5.

Revise coordinate

Pic. 1

5

1

2

4

3

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Summary of Contents for 5701N

Page 1: ...dby position plastic cup 6 Right valve standby position plastic cup H1 is left valve calibration M0 M1 M3 M12 M15 H2 is right valve calibration M7 M8 M9 M13 M16 Common point calibration M2 M4 M5 M6 M10 M11 M14 M10_Laser Z axis height detection base When to use Working position and actual position s height detection point is different 1 2 3 4 5 6 1 2 3 5 ...

Page 2: ...ition height detection point is different Base height detection and actual height is different 1 Select M11_CCD alignment M10 Laser Z axis height detection base point 2 Turn on CCD light source 3 Move X Y axis align with customed target as below Pic 1 4 Revise coordinate 5 Open Laser height detection interface 6 Perform height detection base height on M10 coordinate position and update M10 laser Z...

Page 3: ...Pic 1 3 ...

Page 4: ... use Working dispense X Y direction is wrong has an offset renew needle and each axis hardware 1 Select M0_Dispenser base 2 Select H1_valve 3 Move X Y Z as below Pic 1 4 Dispensing dispense 1 drop as below Pic 1 5 Revise coordinate Pic 1 5 1 2 4 3 ...

Page 5: ...n to use Working dispense X Y direction has offset renew needle and each axis hardware 1 Select M1_CCD base align with M0 H1 dispenser base 2 Turn on CCD light source 3 Move X Y axis align with H1 dispenser glue output point as below Pic 1 4 Revise coordinate 1 2 4 3 ...

Page 6: ...Pic 1 3 ...

Page 7: ... Z height has an offset renew needle and each axis hardware 1 Select M3_Z axis base height touch auto searching surfac 2 Move X Y Z axis align needle with height detection PIN as right Pic 1 3 Revise coordinate Pic 1 4 Select needle height and center point and below auto calibration will show up 1 3 4 ...

Page 8: ...tection perform safety height detection to M0 coordinate to prevent foreign things in it 4 5 Left needle s X Y will move to M0 coordinate Z axis moves down to M3 new base height and perform single dispense 4 6 Dispense to calibration platform can perform M1_CCD adjust to align with M0 dispenser base calibration 5 Dispense time will view first dispense timing int teach mode as base 6 Select M1_CCD ...

Page 9: ...stem file H1 valve calibration M12_cleaning point setting When to use Renewing X Y Z axis hardware for example motor screw cleaning position is wrong and therefore needs reset 1 Select M12_H1 cleaning point setting 2 Move X Y Z axis align needle with vacuum suck cleaning needle as below Pic 1 3 Click Vacuum clean pin 4 Revise 5 Red disk will show click left key to save system file 1 3 4 5 ...

Page 10: ...se When to use Working dispense X Y direction has an offset renew and each axis hardware 1 Select M7_Dispenser base 2 Select H2_valve 3 Move X Y Z axis as below Pic 1 4 Dispenser Dispense one amount showed at below Pic 1 5 Revise coordinate 4 1 2 5 e a ...

Page 11: ...Pic 1 ...

Page 12: ...r point When to use Working dispense X Y direction has an offset renew needle and each axis hardware 1 Select M8_CCD base align with M0 H1 dispenser base 2 Turn on CCD light source 3 Move X Y axis and align H1 glue output point as below Pic 1 4 Revise coordinate 1 2 4 ...

Page 13: ...Pic 1 3 ...

Page 14: ...e Specifies to valve calibration way 1 Select M9_Z axis base height touch auto searching surface 2 Move X Y Z axis align nut lead angle with height detection PIN as right Pic 1 3 Manually move needle until touches light off like Pic 4 1 move up so that light is on as Pic 4 2 4 Light On position is mZ31835um move up 3000um parameter is mZ28835um 5 Revise coordinate 5 1 4 ...

Page 15: ...to coordinate position 6 Select M9_Z axis base height click Z axis move down 7 Click dispense Dispense time will view the first dispense time in teach mode as base 8 Select M8_CCD base align with M7 dispenser base 9 Turn on light source move X Y axis CCD align with glue amountposition 10 Adjust target size adjust initial value to target size too 11 Revise coordinate 5 6 8 7 10 10 11 10 7 5 6 7 ...

Page 16: ...12 Red disk will show click left key of mouse to save system file ...

Page 17: ...or example motor screw Cleaning position is wrong which needs reset 1 Select M13_H2 cleaning point setting 2 Move X Y Z axis align needle with vacuum suck cleaning needle as below Pic 1 3 Click Vacuum clean Pin 4 Revise 5 Red disk will show up click right mouse to save system file 1 4 6 3 ...

Page 18: ...Pic 1 ...

Page 19: ...te to revise direction and therefore can move all working files to correct position Can only be use when all working filess moving is in fixed position 1 Select M2_machine XY Jig CCD origin 2 Turn on CCD light source 3 Move X Y axis align CCD with jig origin like below Pic 1 4 Revise 5 Red disk will show up click left key of mouse to save system file Pic 1 1 4 5 2 ...

Page 20: ......

Page 21: ... wait at this point When to use Working point is written into delay point or move to this coordinate delay point is used when glue output is slow and needs waiting or pre heating time waiting 1 Select M4_machine repair point X Y axis move to ideal repair position as below Pic 1 2 Select M6_conveyor belt standby point Z 2000um stay here for vision alarm move X Y axis as below Pic 2 3 Select M14 del...

Page 22: ...e size impacts glue output amount 2 Spray valve needle size impacts glue output amount Screw control box 1 Screw vale rotating speed voltage control 2 Adjust rotating speed 3 Manual screw valve rotate 1 Spray valve firing PIN height if higher more glue amount Suggested Turn off all two circles above as base 2 Fix scratch screw lock it tight after adjusting to prevent machine vibration and screw fa...

Page 23: ...e pressure action single action on off valve action 7 Continue glue output button Continue on glue pressure action Continue on off valve action 8 Left Right valve switch 9 Set seconds 1000ms as 1 sec for single action glue output according to this column Continue glue output cannot stop glue Adjust glue action procedure Inside system needle height and center point cabrilation done use needle and t...

Page 24: ...3 Check if valve is clogged 4 Check if needle is clogged ...

Page 25: ... CCD light source 3 Open conveyor belt interface 4 Conveyor belt empty clamp 5 Open connected PCBs interface 6 CCD image move to Pic 1 position select B0 and B1 7 Cross size and target is the same 8 Revise 9 Close vision function Pic 1 Set B0 B1 After revising close vision functionm 1 2 3 4 5 6 7 8 9 B0 B1 ...

Page 26: ...ruct glue working point Pic 1 7 Select edit Pic 2 8 Select array Pic 2 9 Input amount and distance according to first dimension as position value can use this parameter Pic 2 10 Input starting point N1 working point N1 end working point Pic 2 11 Expand array function button Pic 2 12 Select connecting PCBs Pic 3 13 Switch working diagram Pic 3 14 Blue dot is base B0 Red dot is B1 Black dot is curre...

Page 27: ...w Vision simulation of actual route 6 Run Button 7 Start cycle Start When in auto perform next step when everytime Start is pressed 8 Reset Button Cancel auto mode Dispensing Dispense Front view Dispense Top view Can perform dispenseafter this glue amount test is successful Then adjust glue amount according to actual product need Hardware can adjust glue output amount Software can extend dispense ...

Page 28: ...point Pic 4 8 CCD inteface right mouse key Can use X or Y axis fixed distance moving Pic 1 9 Input value um as unit can move in fixed distance towards X or Y direction Pic 1 10 Dispense end point needs to be revise to END for example Select N6 Click Revise end point click revise 300 revises to END Pic 1 11 Red line is dispense route Dotted line is add empty Run Pic 4 12 Base Dispense height settin...

Page 29: ...se needle size or dispense target setting as base Below interface parameter is screw valve dispense can be used at needle valve and air pressure valve Teach Dispense speed setting Right Pic is performance under different dispense speed The lower the speed is the more the glue amount is Speed 130 Speed 135 Speed 140 Base Start point valve On delay Right Pic is performance under different delay The ...

Page 30: ...e distance The larger the distance is the more the end part glue amount is 0 500 1500 Base Dispense total z height Right Pic is different add height The more appropriate the distance is the better the leftover glue amount is 200 500 1000 Performance is dispense on this screw hardware parameter Screw rotate speed Screw valve air pressure parameter Screw valve dispense model Adjust Spray valve hardw...

Page 31: ...oint to add height Spray valve DryRun height base fixed to 3000um Click z axis height to perform connected PCB work Aware Pcb board components should be less than 3000um Otherwise will collide with components Z axis base height touch auto search point after height conformation Spray valve dispense height set to fixed 3000um Z axis base height touch auto search point after height conformation Spray...

Page 32: ...ple 1600um 1600 3 533 is overlapping dispense distance Dispense z depth doesn t need to set up low to 0 Counts spray frequency base according to work distance 1 N1 is Start point for dispensing N2 is End point of dispense Shows in END 2 Adding working point will automatically calculate N1 moving N2 distance 30000um Calculation method Dispense Spray frequency function 30000 533 56 is adjusted after...

Page 33: ... parameter function button 7 Spray valve On time For valve use Set On time unit ms 8 Screw valve voltage In actual view screw rotating box as base record screw rotating speed 9 Needle size Record needle size 10 Valve On time Glue output once time setting ms used to calculate glue weight 11 Standard glue weight Glue weight setting column used to calculate glue weight 12 Error value Glue weight erro...

Page 34: ...e 17 Balance homing Install COM4 precise balance function if not installed Balance function button is inverse gray 18 Balance calibration Precise balance homing if not installed Balance function button is inverse gray 19 Delete delete backup information button 20 Remark Can be used to record which type of machine is used 21 Cleaning before auto dispensing Click to open Hardware instructions 1 H1 v...

Page 35: ...ate glue output glue pressure setting Hardware 1 will impact glue output amount Set dispense time from step 2 6 Glue output s weight No glue s weight value write into column 7 If passes test will construct backup parameter Below T3 constructs parameter NG cannot use if not ticked 8 Select H1 or H2 valve renew parameter 9 Select standard glue amount selection insert parameter H1 or H2 glue amount c...

Page 36: ...lue weight setting should be after finished Dispense 1 Valve setting 2 The dot s glue weight is 0 01mg Glueing 1 Glueing speed 2 Glueing distance 3 Glueing amount Calculation Glueing distance Glueing speed Glueing amount 1 2 1 2 3 ...

Page 37: ...gain then switch the maintenance oil with glue box again and discharge the oil Dispense Head dispensing maintenance Please follow the below to guarantee a stable glue amount When to Maintain Clean it every 2 weeks When dispense isn t smooth Maintenance cleaning procedure Refer to Dispense head TS 5000 structure image below After loosening machine fixed bolt remove the servo motor slowly Loosen the...

Page 38: ...ain the lower half If the glue is solidified and cannot clean soak it with Acetone and clean it after it is softened Do not soak any sealed rings with Acetone or it will destroy the sealed rings The Upper half doesn t need maintenance in general Consumption and Backup Components 1 AV502 10 Valve base Change it when glue keeps leaking from needle head 2 AVN502 7 diaphragm Doesn t break easily chang...

Page 39: ... Backup Materials 1 Remove spray valve for maintenance 2 Loosen the nuts Can loosen nuts first on the machine instead of taking them down 3 Remove glue guiding local component screw 4 Glue guiding local component separation 5 Remove firing pin valve screw 6 Remove washer ...

Page 40: ... 9 Do not touch Acetone with sealed rings to prevent destroying it and causing leaking glue 10 Clean needle head 11 Clean the Impact plate 12 Clean the leftover glues in the Teflon Build the Spray valve 1 Place the white sealing ring on the bottom the black one on the top Be aware of the direction of the sealing rings 2 Put on the lid 3 Align the arc on the sealing ring ...

Page 41: ...Tighten the nuts 11 Tighten the screws 12 Wrap with sealing tape 13 Tighten the screws Be careful the gap of glue leaking platform Glue leaking platform prevents glue to get into the valve when sealing ring is broken 14 Tighten the base that prevents swinging of glue tube 15 Spray valve must be tightened to the side and cannot have an offset or it will impact the glue output ...

Page 42: ...osen machine screws 2 Upper half of machine 3 Lower half of the machine 4 Clean the inside with alcohol and dust free wiper 5 Sealing ring 6 Be aware of the direction when installing sealing ring 7 Wipe the firing pin with high speed maintenance oil 8 Install firing pin 9 Maintain the machine and confirm if spring and pushing board is broken 10 Tighten screws 11 Maintenance done ...

Page 43: ...Plastic Needle head specifications When to use Choose needle size according to glue amount ...

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