Electrolux EDS Installation Manual Download Page 1

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Installation manual

EDS, Efficient Dosing System

Original instructions

438 9196-50/EN

2016.04.13

Summary of Contents for EDS

Page 1: ...Installation manual EDS Efficient Dosing System Original instructions 438 9196 50 EN 2016 04 13 ...

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Page 3: ...us Control 16 2 6 4 Dual controller 18 3 Programming 19 3 1 Operating panel 19 3 2 Language settings 19 3 3 Time and date settings 19 3 4 Priming the pumps 19 3 5 Calibrating the pumps 20 3 6 Basic settings in the EDS controller 23 3 7 Wash program set up 25 3 8 Download reports to a USB stick 27 3 9 Electrolux wash program allocation 28 3 10 Selection of operation mode 29 4 Test run 32 5 Technica...

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Page 5: ...om the washer extractor at predetermined times in the wash program Once a signal is received the EDS injects specific product s at that time in proportion to the weight of the linen as de termined via the automatic saving system fig W01144 The pump stand operates on 115VAC 60 Hz 220VAC 60Hz or 230VAC 50 Hz It also supplies low voltage power to the EDS controller and provides an interface for the o...

Page 6: ...E Personal Protective Equipment when dispensing chemicals or other materials or when working in the vicinity of all chemicals filling or emptying equipment Always observe safety and handling instructions of the chemical manufacturers You must follow all precautions as advised on the product safety data sheet Always direct discharge away from you or other persons or into approved containers Always ...

Page 7: ...ith Flush manifold make sure there is free space under the pump stand for a Flush manifold water valve and related plumbing The EDS controller must be mounted securely to a wall or on the washer extractor The EDS controller can be mounted to a horizontal or vertical surface such as a wall or on the side panel on a washer extractor The EDS system must not be used or installed in an ATEX environment...

Page 8: ...p stand to the J1 port on the EDS controller fig 8055A Connect the hoses to the pump stand Connect the hose from the liquid detergent to the left on each pump The hose from the pump to the washer extractor is connected to the right on each pump fig 8053 ...

Page 9: ...extractor fig 8054 When all hoses has been connected use cable ties to strap the hoses to the connections to make sure they are tight 2 5 Installation of Flush manifold option The Flush manifold is recommended in locations where the tubes between the pump stand and the washer extractor is more than 10 m It can also be used for safety reasons in installations where dangerous chemicals are used The ...

Page 10: ...Flush manifold to the connection on the pump stand when removed fig W01149 2 6 Installation of the EDS controller 2 6 1 General The EDS controller can be mounted on a wall or on the side panel on a washer extractor Connect the cables on the back of the EDS controller Mount the mounting plate on its location and mount the EDS controller on the mounting plate The mounting plate are mounted with the ...

Page 11: ...e from the J2 port on the EDS con troller shall be connected to the RS232 port on one of the I O modules in the machine Follow the instruction for your type of machine fig 8055 Connection to I O module type 2 Disconnect the power to the machine Demount the cover panel at the back of the machine Remove one of the covers to the holes on the back of the machine The location is different on different ...

Page 12: ...O module type 1 11 or 3 Disconnect the power to the machine Remove one of the covers to the holes on the back of the machine The location is different on different models The cable from the J2 port on the EDS controller shall then be run through the hole A and connected to the RS232 port on the I O module Insert the cable and mount with the counter nut and cable gland according to the figure ...

Page 13: ...om the J2 port on the EDS controller to the RS232 port on the I O module The connection is in the bottom of the I O module It might be necessary to temporarily demount the I O module to be able to connect Strap the cable at suitable positions The cable must not be in contact with the drum ...

Page 14: ...ck of the machine The location is different on different models The cable from the J2 port on the EDS controller shall then be run through the hole A and connected to the RS232 port on the CPU module at the front of the machine Insert the cable and mount with the counter nut and cable gland according to the figure fig W01134A Demount the top panel ...

Page 15: ...2 port on the CPU module fig W01147 Strap the cable at suitable positions The cable must not be in contact with the drum Note If there is no free RS232 port on any of the I O modules it is necessary to install a new I O module into the ma chine Follow the instructions for this in the Service manual for the specific model ...

Page 16: ...ck of the machine A and connected to the X10 connection on the CPU card A1 Insert the cable and mount with the counter nut and cable gland according to the figure fig W01145 Demount the top panel and remove the cover over the connection module Locate the X10 connection on back right side on the CPU card A1 Connect the cable from the RJ11 port on the EDS controller to the CPU card A1 Strap the cabl...

Page 17: ...ble positions fig W01212A On W4400H W4600H machines with serial number up to 980 1287 and W4850H W41100H machines with serial number up to 1220 636 the X10 connection is NOT located at the back of the machine but in the front In this case the X10 connection shall not be used Instead it is necessary to install a DMIS kit the art No for the DMIS kit is 988916197 Install the DMIS kit according to the...

Page 18: ...r and strip the three wires approx 6 mm 1 4 inch Connect the wires to the terminal B enclosed with the DMIS kit 2 6 4 Dual controller When more pumps are needed it is possible to connect two EDS controllers to the same washer extractor This makes it possible to have up to eleven pumps Connect one of the EDS controllers to the RS232 port on the I O module and the other EDS controller to the RS232 p...

Page 19: ...o a USB stick 16 GB or smaller If changing from one of the pre set languages the language enabled USB stick must be connected before powering up the EDS controller Insert the language enabled USB stick Power up the EDS controller select language and press Enter to save 3 3 Time and date settings When the language has been set the Date and time menu appears automatically on the display Set the date...

Page 20: ... LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG Activate the PRIME PUMP menu SERVICE PUMPS PRIME PUMP PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED Select pump from the list to and press Enter to start and stop the pump The hose shall be filled all the way to the outlet of the hose SET PRIME PUMP P1 P2 P3 P4 P5 P6 3 5 Calibrating the pumps Make sure the pumps has been primed bef...

Page 21: ...TALLER SERVICE SERVICE PUMPS VIEW LOAD COUNT VIEW LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG Activate the PUMP CALIBRATION menu SERVICE PUMPS PRIME PUMP PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED Activate the CALIBRATE VOLUME menu PUMP CALIBRATION VIEW CALIBRATION CALIBRATE TIME CALIBRATE VOLUME Place a container with ml markings minimum volume 300 ml under the outlet tub...

Page 22: ...e not calibrated they will not run even if there is an amount programmed Note If the calibration time for each pump is longer than 52 seconds for 250 ml 50 seconds for 8 oz this indicates that the pump outlet is 25 below rated flow rate In this case it is recommended to increase the supply tube inlet size to avoid wear out on the tube ...

Page 23: ...e the SET UNITS OF MEASURE menu and select unit INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE ELECTROLUX SETUP Activate the ELECTROLUX SETUP menu INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE ELECTROLUX SETUP In the ELECTROLUX SETUP menu the following sub menus are available Acti...

Page 24: ... extractor and the EDS controller will not work if the addresses are not the same The communication is verified by the presence of an asterisk in the right corner on the bottom of the display ELECTROLUX PROG S 12345 STEP TIME WGT TEMP EFF MACHINE WEIGHT Activate the MACHINE WEIGHT menu and set the capacity weight for the washer extractor The capacity weight is found on the label on the back of the...

Page 25: ...ith Laundry Program Manager or Formula Editor Program For Laundry Program Manager the software is distributed as 2 kits One kit is for Compass Pro and Compass Control and one kit is for Clarus Control Instructions for programming with Laundry Program Manager is enclosed with the kit For Formula Editor Program the software is downloaded to a Windows based PC from the manufacturers web page The form...

Page 26: ...rom the EDS controller to a USB stick Enter the MAIN MENU and activate the INSTALLER MENU MAIN MENU EMERGENCY PUMP STOP USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU VIEW EFFICIENCY A password is needed to continue The default password is set to 01234 When the password is set you will enter the INSTALLER MENU Activate the DATA TRANSFER menu INSTALLER MENU INSTALLER SERVICE INIT...

Page 27: ...The default password is set to 01234 When the password is set you will enter the INSTALLER MENU Activate the DATA TRANSFER menu INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE Insert the USB stick in the EDS controller Activate the WRITE REPORTS menu DATA TRANSFER WRITE REPORTS READ SETUP WRITE SETUP UPDATE FIRMWARE WRITE ACTIVITY LOG Set t...

Page 28: ...here will be a warning message on the display Press Enter Set the current date and press Enter to reset the data log Note Resetting the data log will not affect the main program settings 3 9 Electrolux wash program allocation Enter the MAIN MENU and activate the INSTALLER MENU MAIN MENU EMERGENCY PUMP STOP USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU VIEW EFFICIENCY A password...

Page 29: ...ram from the list and press Enter The example below shows E1 F01 PROGRAM LIST E1 016 E2 E3 E4 E5 E6 Assign the selected formula wash program to the machine s Electrolux wash program This formula wash program can be assigned to 6 different Electrolux wash programs E1 PROGRAM E3 E4 E5 E6 3 10 Selection of operation mode There are two different operation modes Standard mapping and Euro mapping Enter ...

Page 30: ...ct operation mode and press enter OPERATION MODE STANDARD MAPPING EURO MAPPING Standard mapping In standard mapping there are 5 available washer signals programs Each signal is capable of running upp to 3 pumps and each pump is capable of dispensing up to 3 different amounts A B and C Each pump can be allocated to more than one washer signal The first time a pump receives a signal it will dispense...

Page 31: ...rograms Pre wash Main wash Final rinse Spare 1 Spare 2 Spare 3 Each signal program is capable of running up to 3 pumps Pumps allocated to Pre wash will dispense the A amount only Pumps allocated to Main wash will dispense the B amount only Pumps allocated to Final rinse Spare 1 Spare 2 and Spare 3 will dispense the C amount only PUMP MAPS PRE WASH MAIN WASH FINAL RINSE SPARE 1 SPARE 2 SPARE 3 ...

Page 32: ...ggered at the same time Maximum pump amount 995 ml Maximum pump delay Time 999 sec Maximum flush time 999 sec Maximum pump prime time 5 min Load count pump Highest pump number in each wash program with a non zero amount programmed Maximum J1 cable length 22 8 m Maximum operating temperature 49 This unit complies with the following directives 2006 95 EC Low Voltage Directive LVD 2004 108 EC Electro...

Page 33: ...that calibration has been made correctly Confirm that wash program amounts are correctly programmed in the EDS controller J1 and RS232 cable Ensure that all cables are clean and corrosion free Ensure there are no cuts or kinks which can indicate broken wires Always replace NOT repair damaged cables Flush manifold When Flush manifold is used water flow is sensed whenever the EDS controller calls fo...

Page 34: ... a time Some pumps do not run on prime or on signal 1 Check motor wire connections 1 Loose motor wire connection 1 Reconnect loose motor wire connection 2 Check J1 RJ11 cable connections 2 Damaged J1 RJ11 cable 2 Replace J1 RJ11 cable 3 Defective PI PCB J1 RJ11 ca ble or EDS controller 3 Change the components one at a time One or more pumps do not run on signal but all pumps prime OK 1 Confirm pum...

Page 35: ...d circuit board C by sliding it out Remove 2 Molex type wiring connectors by depressing the locking tabs Remove the power wiring B by loosening the power terminal screws Remove the J1 cable A by depressing the locking tab fig W01151 Replacement of pump motor Disconnect the power to the unit Leave the wires connected to the Molex plug and splice new motor wires in when replacing a motor Pump motors...

Page 36: ...r terminal block Found on Item 1 Replacement Parts List 115 V The live wire goes to terminal 1 The neutral wire goes to terminal 4 Black jumper between terminal 1 and terminal 2 White jumper between terminal 3 and terminal 4 208 230 V White jumper from terminal 2 to terminal 3 Motor voltage rating of installed motors must match power wiring configuration ...

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Page 40: ...Electrolux Laundry Systems Sweden AB 341 80 Ljungby Sweden www electrolux com professional Share more of our thinking at www electrolux com ...

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