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EHRLE HSC1140-INOX Gas, Installation And Operating Instructions Manual

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EHRLE HSC1140-INOX Gas Installation And Operating Instructions Manual Download Page 29

300631 • 1/2018 • H.S.

29 of 82

4  Installation

Installation and Operating Instructions
High Pressure Cleaner, Hot Water, Stationary
HSC1140-INOX Gas

Position

Installation material

1

Elbow screw fitting

2

Chimney system

3

Chimney transition piece

4

Siphon for chimney condensate

5

Thermal insulation

6

Main switch

7

HD Piping kit

8

Remote control parts kit

9

Kit of parts emergency stop switch

10

T-fitting

11a

HD connection M22x1.5 brass or stainless steel

11b

Stopcock NW 8, galvanized steel or stainless steel

11c

Quick coupling fixed part

11d

Quick coupling loose part

12

Hose holder

13 

Hose reel

14

High pressure hose

15

Trigger gun

16

Spray lance holder

17

Spray lance

18

Nozzle mouthpiece

19

Water hose

19a

Solenoid valve water inlet

20

Detergent tank 2 x 25 l

21

Gas hose R1“

22

Gas stopcock R1“

Table   4 - 1 

List of installation material, general example

Summary of Contents for HSC1140-INOX Gas

Page 1: ...High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas Installation and Operating Instructions 300631 1 2018 H S Authorised Specialists and Operators HSC1140 INOX Gas 52701 DE B English...

Page 2: ...06 42 EC LVD 2006 95 EC EMC 2004 108 EC CE 0085 Manufacturer Address Product Stationary Hot Water High Pressure Cleaner The product given above is in conformity with the European Directives This produ...

Page 3: ...as odour 14 2 4 5 Gas supply regulations guidelines and rules 14 2 5 Accident prevention regulations 15 2 6 Lifting and moving loads 15 2 7 Periodic inspections 15 2 8 Guidelines for liquid sprayers 1...

Page 4: ...tergent to be added 53 6 4 2 Add detergent 53 7 Decommissioning 7 1 Temporary decommissioning by operating personnel 54 7 2 Temporary decommissioning by qualified personnel 54 8 Maintenance 8 1 Genera...

Page 5: ...ilable at all times For the stationary hot water high pressure cleaner the manual contains information on installation adjustment of system and operating parameters operation maintenance repair 1 2 Fu...

Page 6: ...Operating Instructions the short general term Manual is used in the description sections wherever possible 1 4 Meaning of the emphasis The emphasis used in this manual have the following meanings WAR...

Page 7: ...Danger of death due to electric shock Switch off the high pressure cleaner and dis connect it from the power supply before star ting installation maintenance and repair work Protect the system against...

Page 8: ...truck lift truck CAUTION Observe instructions for installation system adjustment operation maintenance and repair Non observance or neglecting prescribed instructions incorrect operation or misuse of...

Page 9: ...ntained in this installation and operating manual must be observed If the safety and protective devices are faulty the system must not be put into operation The system may only be operated with fully...

Page 10: ...hich should be recycled Batteries oil and similar materials must not be discharged into the environment For this reason please dispose of old appliances using suitable collection systems Dispose of us...

Page 11: ...out of the reach of unauthorized persons Risk of poisoning or caustic burns from cleaning agents Observe the instructions on the cleaning agents Perform prescribed adjustment maintenance and inspectio...

Page 12: ...s and their valves keep a minimum distance of 30 cm from the high pressure nozzle Otherwise damage may occur Before cleaning the High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas itself take...

Page 13: ...wear hearing protection Do not operate the system if electrical lines or other safety relevant parts pressure relief valve high pressure hose trigger gun etc are defective 2 4 Safety instructions for...

Page 14: ...s for illuminating a work area for maintenance and repair fan heaters etc or electronic device e g mobile telephones laptops etc f f Do not remove any plugged in mains plugs from the sockets f f Open...

Page 15: ...ion temperature When planning a chimney the locally valid guidelines must be observed Only use tested sealing materials and observe the processing instructions When switching to a different type of ga...

Page 16: ...initiate the measurement 2 10 Safety regulations Electrical connection When working on electrically live parts Observe accident prevention regulations DGUV V3 previously BGV A3 and local regulations...

Page 17: ...of too high pressure build up in the pump after 30 s the high pressure cleaner automatically switches into the stand by mode Total Switch off Automatically switches the high pressure cleaner off in t...

Page 18: ...eral example for the High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas 1 3 4 5 6 7 8 2 1 Exhaust pipe feed through 5 Water connection 2 Shut off fitting Gas supply 6 High pressure pipe feed...

Page 19: ...mp unit with driving motor 2 Boiler 7 Filter for suction hose detergents 3 Electrical terminal strip and 8 Panel with control elements temperature Electronics with protective cover Manual reset chemic...

Page 20: ...and Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas 3 2 Serial number The serial number on the nameplate uniquely identifies the product It is required for Ehrle cu...

Page 21: ...50 0 0 8 l h l min Pump speed 1400 rpm Heating power 50 kW Water connection Inlet flow rate min 1100 18 3 l h l min Inlet pressure min 0 1 1 MPa bar Inlet pressure max 0 6 6 MPa bar Electrical connec...

Page 22: ...emission factor NOX natural gas G 25 40 mg kWh Standard emission factor CO natural gas G 25 40 mg kWh Values for chimney dimensioning Overpressure ability min 0 05 kPa Pull requirement 0 kPa Exhaust g...

Page 23: ...category Europe I 2E r I 2ELL I 2H I 2L I2 HE Device type B23 Dimensions and mass Length with packaging 1220 1250 mm Width with packaging 755 815 mm Height with packaging 1625 1755 mm Mass with packag...

Page 24: ...3 kg use suitable lifting equipment e g forklift lift truck General Information For detailed advice and information on the installation of the High Pressure Cleaner Hot Water Stationary HSC1140 INOX G...

Page 25: ...e the regulations for combustion and gas fired systems If gas fired systems are installed in closed rooms proper discharge of the combustion gases and adequate ventilation must be provided The heating...

Page 26: ...Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas 1500 mm 1000 mm 1220 mm 755 mm 2000 mm Wall clearance min 10 mm 1625 mm 1500 mm 1000 mm 1220 mm Top view Front view...

Page 27: ...otection in which all parts of the flue gas path under overpressure are flushed with combustion air The B23 installation makes it possible to connect the unit to a conventional single pass chimney in...

Page 28: ...example for a system configuration For comprehensive advice and information on customer specific planning configuration and installation of the system EHRLE can be consulted at any time via the custom...

Page 29: ...Remote control parts kit 9 Kit of parts emergency stop switch 10 T fitting 11a HD connection M22x1 5 brass or stainless steel 11b Stopcock NW 8 galvanized steel or stainless steel 11c Quick coupling f...

Page 30: ...or Baltur gas burner BPM90 Taking into account the data given above a minimum effective chimney height of at least 4 m results with an inner chimney diameter of 150 mm For the installation of a firep...

Page 31: ...ible metal hose DVGW must be installed between the rigid gas line and the burner Otherwise vibrations of the pump may cause damage and endanger life and limb of persons CAUTION Ensure that the gas hos...

Page 32: ...e and limb of persons General Information For the installation of the cabinet the direction of rotation of the motors does not have to be taken into account Have the electrical connection carried out...

Page 33: ...nical Data The water connection for the high pressure cleaner must ensure a water supply of 1500 l h under a flow pressure between 1 bar and 6 bar The regulations of the relevant water supply company...

Page 34: ...to the free drain The condensation hose must not have a fixed connection with the sewer system The condensate must be able to drain freely To install the condensate drain hose proceed as follows f f...

Page 35: ...y lance 17 fig 4 3 4 10 Set up internal cleaning detergent container WARNING Only use approved detergents Only detergents approved by EHRLE may be used The use of inadmissible cleaning agents can impa...

Page 36: ...on Installation and Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas 1 1 Planned position for two detergent containers chemical Fig 4 4 Installation location for two...

Page 37: ...ems f f Only the type of gas natural gas liquid gas specified on the burner nameplate may be used as fuel WARNING Ensure that the exhaust pipes are properly installed Only operate the high pressure cl...

Page 38: ...of system parts assemblies or compo nents can become hot e g non insulated pipes metal parts of the rig ger gun and spray lance heated water etc Contact with hot surfaces or hot water can cause skin b...

Page 39: ...ersons may occur f f Set the Thermostat 6 fig 6 3 inside the cabinet to the desired temperature f f Set the main switch Hot Water to position I on the front of the cabinet door f f Set the unloader va...

Page 40: ...sed by the system operator can set and specify the quantity of cleaning agent to be added inside the cabinet via the detergent control valve The admixing of the cleaning agent can only be switched on...

Page 41: ...The following exhaust gas values must be achieved Exhaust gas 150 170 K differential temperature Carbon dioxide content 10 0 11 0 CO2 in Carbon monoxide 25 50 ppm Soot number 0 according to Bacharach...

Page 42: ...INOX Gas 6 Operation 6 1 System indicator and control elements 6 1 1 Control elements on the cabinet door front The following figure shows the control elements on the front of the cabinet door 1 2 3 1...

Page 43: ...ts of the trigger gun The following figure shows the control elements of the trigger gun To assemble disassemble the spray lance to the from the trigger gun see arrows in the figure below 3 4 2 1 5 1...

Page 44: ...t The following figure shows the control and indicator elements inside the cabinet 3 5 4 2 1 6 1 Operating hours counter 5 Manual reset after Maximum 2 Unloader valve pressure setting thermostat 95 C...

Page 45: ...rly installed flue pipe The sliding chimney nozzle must be pushed onto the flue pipe before initial operation Otherwise the life and limb of persons may be endangered Before the high pressure cleaner...

Page 46: ...nents from the power supply WARNING Ensure that the high pressure jet is used correctly The water jet coming out of the trigger gun must not be directed at persons or animals In the event of accidents...

Page 47: ...n Off 6 3 1 EMERGENCY STOP switch off in case of danger WARNING In case of electrical accidents never directly touch persons exposed life threatening voltages In the event of accidents with persons at...

Page 48: ...tap water network f f If necessary open shut off valve for gas supply f f If necessary connect the system to the electrical mains connection of the building using the power supply cable f f If necessa...

Page 49: ...increases the operating pressure and increases the flow rate see also Fig 6 4 Turning it counterclockwise causes a low operating pressure and a lower flow rate Fig 6 4 Adjustment of the operating pre...

Page 50: ...ion of cleaning work Lock the trigger lever of the trigger gun against unintentional switching on using the locking lever 4 Fig 6 2 Ensure that the locking lever is positioned in the notch for the loc...

Page 51: ...5 160 sec adjustable bypass mode switches the system to stand by mode When the lever on the trigger gun is pulled again the motor and the pump restart automatically General Information If the system r...

Page 52: ...stricted to qualified personnel authorised by the system operator WARNING Only use permitted detergents Only use cleaning detergents approved by EHRLE The use of inadmissible detergents can endanger t...

Page 53: ...et the amount of detergent to be added f f Check the detergent tank for filling top up with approved detergent if necessary f f Initially set the Detergent control valve 4 Fig 6 3 to position 0 f f Op...

Page 54: ...nal switching on by means of the locking lever 4 Fig 6 2 Ensure that the locking lever is positioned in the notch for the locking lever 5 Fig 6 2 Unintentional activation of the trigger gun after rest...

Page 55: ...trigger lever of the trigger gun against unintentional switching on using the locking lever 4 Fig 6 2 Ensure that the locking lever is positioned in the notch for the locking lever 5 Fig 6 2 f f Set...

Page 56: ...fe Maintaining the performance 8 2 EHRLE Maintenance and Inspection Contract The company EHRLE offers with the sale of the system a maintenance contract or especially a safety inspection agreement The...

Page 57: ...ding to section 8 3 3 Skilled worker with access to cabinet interior Check the oil level in the oil tank on the pump Check pump oil level top up oil if neces sary see section 8 3 3 Skilled worker wit...

Page 58: ...list with ac cess to cabinet inte rior with instruction on decalcification Filter in the low water cut off Check filter for dirt and clean if necessary Skilled worker with access to cabinet interior A...

Page 59: ...both following subsections 8 3 1 1 Drain water from high pressure cleaner Proceed as follows f f Unscrew the water supply hose and the high pressure hose f f Run the high pressure cleaner for max 1 m...

Page 60: ...s calcified the pipe resistance increases and the overflow valve feeds part of the water into the pump circuit The pipe resistance can be checked by letting the water freely flow out of the high press...

Page 61: ...aling process must be repeated If the high pressure pipe is firmly piped it can also be decalcified 8 3 5 Checking the high pressure hoses WARNING Operation with worn damaged or repaired high pressure...

Page 62: ...m take the system out of operation and disconnect it from the electrical supply of the building For troubleshooting and repair of the gas burner depending on system configuration observe the installat...

Page 63: ...ation dirty filter in the water inlet dirty filter in the low water cut off etc Skilled worker with access to cabinet interior customer service System control circuits or components defective Replace...

Page 64: ...inflow volume Skilled worker with access to cabinet interior One or more supply lines of the pump are clogged Remove the blockage in the supply line Skilled worker with access to cabinet interior One...

Page 65: ...ts Customer service Gas burner does not work or is defective Depending on the system configuration see technical manual Installation and operating instructions of Weishaupt Weishaupt gas burner WG5 or...

Page 66: ...300631 1 2018 H S 66 of 82 Installation and Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas...

Page 67: ...y HSC1140 INOX Gas 10 Spare parts 10 1 System cabinet exterior view 1 01 1 02 Fig 10 1 System cabinet spare parts view front of cabinet Pos Designation 1 Designation 2 Article No 1 01 Main Switch B2N...

Page 68: ...ystem cabinet interior Pos Designation 1 Designation 2 Article No 2 01 Chemical suctionhose filter 2056 2 02 Barrier down Art No 1121 SU089 1 2 Vacuum HSC ST 584 mm 583604 2 03 Service Hour Meter elec...

Page 69: ...g 10 3 Components on chassis middle section exploded view Pos Designation 1 Designation 2 Article No 3 01 Thermostat 0 120 C Fixed stop at 80 C 2249 3 02 Magnetic valve DN4 1 4 0 2bar EPDM MS 2 2 NC d...

Page 70: ...onary HSC1140 INOX Gas 10 4 Gas burner with boiler system 10 4 1 System version with Weishaupt gas burner 4 25 4 21 4 26 4 11 4 22 4 27 4 19 4 23 4 24 4 13 4 28 4 30 4 02 4 10 4 01 4 15 4 29 4 09 4 14...

Page 71: ...ess steel 384551 4 13 Bending sheet 1 4301 welded Boiler gas 50kW 800279 4 14 Bending sheet 1 0330 DC01 ZE electric circuit board sheet metal 800257 4 15 Thermostat screw G 1 2 Brass 576402 4 16 Therm...

Page 72: ...r Hot Water Stationary HSC1140 INOX Gas 10 4 2 System version with Baltur gas burner 4 25 4 21 4 26 4 11 4 22 4 27 4 19 4 23 4 24 4 13 4 28 4 30 4 15 4 29 4 14 4 20 4 16 4 12 4 18 4 17 4 02 4 x 4 10 4...

Page 73: ...steel 384551 4 13 Bending sheet 1 4301 welded Boiler gas 50kW 800279 4 14 Bending sheet 1 0330 DC01 ZE electric circuit board sheet metal 800257 4 15 Thermostat screw G 1 2 Brass 576402 4 16 Thermost...

Page 74: ...High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas 10 5 Drive unit Motor and pump 5 45 5 44 5 43 5 50 5 35 5 34 5 36 5 33 5 32 5 37 5 49 5 47 5 48 5 46 5 38 5 31 5 40 5 39 5 41 5 55 5 54 5 4...

Page 75: ...ice pack 1 pack 10 pcs 3691 5 42 Hollow Screw 15 3 071 RF 12 A3C 3750 5 43 Reducer brass nickelplated conical Mod 2530 3 8 x1 4 M F 2781 5 44 HP Pump IP E3B2015 SSL HT 20 15l min 200bar 1450rpm Teflon...

Page 76: ...r gun with spray lance 2 1 Fig 10 7 Trigger gun with nozzle spare parts Pos Designation 1 Designation 2 Article No 1 Trigger gun standard 280bar 30l min 150 C with quick coupling red M22x1 5 330010 2...

Page 77: ...300631 1 2018 H S 77 of 82 10 Spare parts Installation and Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas...

Page 78: ...24 K8 3 11 4 14 K2 B7 Max Thermstat 85 C 12 13 11 LBG Gasbrenner Gas Burner L1 T1 T2 N Y3 230V Magnetventil Chemie Solenoid valve Detergent Y4 Schwingkolbenpumpe 230V Chemie Detergent Pump 230V PE N 3...

Page 79: ...se 250V 6 3A slow blowing 5x20mm 372300 10 F3 Fuse holder ZSI 2 5 38331 11 H1 Service Hour Meter electrical HMR 24V 50Hz AC DC PM NA BP 275201 12 IC2 Controlboard Etronic 2 24VAC 35092 13 K1 Contactor...

Page 80: ...300631 1 2018 H S 80 of 82 General notes Installation and Operating Instructions High Pressure Cleaner Hot Water Stationary HSC1140 INOX Gas...

Page 81: ...re Cleaner Hot Water Stationary HSC1140 INOX Gas Proof of customer service System type Manufacture no Commissioning on Inspection carried out on Findings Signature Inspection carried out on Findings S...

Page 82: ...sional users 7000 10 500 l min KD 4x4 Series Mobile Cold Water High Pressure Cleaners for professional users 16 30 l min 120 310 bar KDB KDD Series Mobile Cold Water High Pressure Cleaners with petrol...

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