ECKELMANN UA 410 L Case Controller Operating Instruction Download Page 16

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System Design of UA 410 L

Firmware V1.50 - Doku 2.0 06. April 2016

Version 1.50

New hardware platform UA 410 L - for DIN rail mounting

Optimised labelling strip

Differences in the complete hardware (UA 410 L AC, see photo) compared to UA 300 L AC:
- 2 analogue inputs 4..20 mA

Currently reserve for future applications

- 2 analogue outputs 0.. 10 V

Currently reserve for future applications

- Fourth digital input

Currently reserve for future applications

- USB interface

For firmware update

Adjustment and implementation on the basis of the new hardware platform:
The essential functions of the UA 300 L, its controller types and their functions, are retained in the UA 410 L.

The UA 410 L AC is the successor (replacement controller) to the UA 300 L AC, CC

Summary of Contents for UA 410 L Case Controller

Page 1: ...Firmware V1 50 Doku 2 0 06 April 2016 Operating instruction UA 410 L Case Controller Temperature Data Logging Controller Version V1 50...

Page 2: ...as data sheets more detailed documentation and FAQs are available for you on line in E EDP Eckelmann Electronic Documentation Platform at www eckelmann de elds You reach all relevant documents for thi...

Page 3: ...of UA 410 L 7 2 1 Application 7 2 2 Hardware 8 2 3 New features compared to previous versions 9 3 Application of UA 410 L 11 3 1 Versions 11 3 2 Controller type 12 3 2 1 Version update 12 4 Function...

Page 4: ...37 5 8 First start reset controller to factory settings 37 5 9 Maintenance and battery replacement 38 5 10 Firmware Update 40 5 10 1 Firmware Update requirements 40 5 10 2 Uploading the firmware upda...

Page 5: ...Centre CI 4x00 63 7 3 2 2 Store computer CI 3x00 operator terminal AL 300 63 7 3 3 Deactivating the input lock down 64 7 3 3 1 System centre CI 4x00 64 7 3 3 2 Store computer CI 3x00 operator terminal...

Page 6: ...t alarm 78 10 1 4 Sensor break alarm 79 10 1 5 Hardware fault alarm 79 10 1 6 Alarm routes 79 10 2 Messages 79 10 2 1 Transient alarms and messages 80 10 2 2 Message log 80 11 Specifications of UA 410...

Page 7: ...Safety instructions or hazard warnings are composed of four elements 1 The pictogram warning sign symbol at the edge of the page 2 A short concise description of the danger 3 A description of the pos...

Page 8: ...the attention symbol can result in personal injury in extreme cases serious injuries or death and or material damage S Voltage symbol warns of hazardous electrical voltage This work safety symbol warn...

Page 9: ...d limb If this cannot be ruled out coded plug connectors must be used S Specified ambient conditions e g humidity and temperature limits must be observed and complied with in order to avoid malfunctio...

Page 10: ...requirements requirements on staff Special skills are required for project planning programming assembly commissioning and maintenance work This work may be performed by qualified and specially train...

Page 11: ...les must be strictly observed 1 Disconnect electric power Disconnect power at all connections of the entire installation on which work is to be carried out Warning hazardous electrical voltage Beware...

Page 12: ...protective packaging provided Avoid materials that may produce electrostatic discharge for example Plastic containers and table tops Synthetic fiber clothing Plastic soled shoes Plastic file covers St...

Page 13: ...tem but it also offers the redundant temperature recording re quired by the standard In order to fully utilise its performance features the controller is typically connected to the CAN bus through whi...

Page 14: ...4 x normal open contact 3 x two way contacts 2 x 24 V DC 50 mA 4 x Analog inputs 230 V AC 1x BT 300 ESC RESET BT 30 0 4x Case Controllers 1 99 Digital inputs 2 x 4 20 mA 2 wire NTC temperature sensor...

Page 15: ...re described in the chapter Connection and Terminal Configuration 2 3 New features compared to previous versions Version 1 50 S New hardware platform UA 410 L blue main board grey coded mating connect...

Page 16: ...A Currently reserve for future applications 2 analogue outputs 0 10 V Currently reserve for future applications Fourth digital input Currently reserve for future applications USB interface For firmwar...

Page 17: ...L F Replacement controller for the LDS1 system connection to the LDS1 system proceeds via the CI320 interface F Suitable for stand alone operation F With integrated real time clock lithium cell power...

Page 18: ...ttings For further information see chapter 5 4 Controller type setting Selection of controller type defines the controller properties and basic controller settings The UA 410 L Temperature Data Loggin...

Page 19: ...an be used in place of type L243 Characteristics of these two sensors are identical K277 Temperature range 50 to 50 C 5K3A1 Temperature range 0 to 100 C For information on the dimensions see chapter 1...

Page 20: ...within LDSWin no message alarm recording when its priority is set to Required and optional sensors are listed below Controller type Sensors necessary Optional sensors advanced functions e g for contr...

Page 21: ...when the input is not connected or not active CAN bus disabling of refrigeration points by the compressor pack controller is not available on the UA 410 L 4 3 1 1 Temperature control with recording V...

Page 22: ...re recording Rx 1 ZNR 51203 73 430 E1 Rx 2 Rx 3 Rx 4 Rx 5 Rx 6 Rx 7 Rx 8 Rx 9 Rx 0 Refrigeration point controller Rx 1 Rx 0 10 temperature sensors for temperature recording A separate sensor name can...

Page 23: ...oling with recording Defrost start Defrosting can only be started by the internal timer Menu 3 2 and requires temperature to be lower than de frost termination temperature The next defrost cycle canno...

Page 24: ...or delay For the priorities 1 2 the horn is activated at at alarm server e g system centre and the alarm is registered in the alarm list with CAN bus ad dress node number priority and plain text Prior...

Page 25: ...computer Data is archived for one year Only the temperature values of the sensors of the temperature zones Rx 1 and Rx 2 and their Alarm and Cooling statuses are stored at intervals of 15 min utes fo...

Page 26: ...rchived in the system centre store computer Operating status of the case coldroom controller defrost cooling manual shutdown etc is combined with the temperature data recorded by the temperature recor...

Page 27: ...computer is read out as follows CI 4x00 see menu 2 6 EU archives CI 3x00 see menu 3 Archive Furthermore it is possible to retrieve the archived temperatures from the system centre store computer usin...

Page 28: ...ributor one to four BT 30 Temperature Displays can be connected to the Temperature Data Logging Controller at the DISPLAY terminals 1 to 6 The Cooling and Defrost statuses are shown in BT 30 temperatu...

Page 29: ...and connection instructions for the BT 30 can be found in the BT 30 operating instruction Suppressing status display The alarm symbol is displayed separately for low and high temperature alarm on eac...

Page 30: ...Function of UA 410 L 24 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

Page 31: ...or the installation Similar to illustration The Temperature Data Logging Controller is attached to the DIN rail 35 mm using two retaining springs The DIN rail must have a minimum height of 5 mm The Te...

Page 32: ...ase controller and the next component e g cable channel otherwise the re taining springs cannot be pulled out Step 2 Place the case controller on the top edge of the DIN rail and tilt it downwards unt...

Page 33: ...mbling the safety instructions and work safety instructions in chapter 1 must be observed All connectors may only be connected and disconnected when power is off Step 1 Pull all mating plugs with cabl...

Page 34: ...ly inserting into the spring terminal is also possible S The wires are disconnected using a screwdriver max 3 5 mm width via the orange push button at the termi nal connection that has no direct conta...

Page 35: ...1 to 99 by Decade Switches S1 and S2 S Set controller type and Mster Slave mode on DIP Switch S3 S Setting of special functions via DIP switch S3 coding switch 8 10 1 2 1 3 4 5 0 2 3 1 4 6 7 8 9 2 1...

Page 36: ...oth decade switches are at zero giving address 00 the CAN bus is inactive and the controller is not recognized as a CAN bus station A different CAN bus address must be assigned to each refrigeration p...

Page 37: ...electric shock DIP switch S3 must be changed in voltage free state only Settings be come effective on the case controller until the controller is briefly switched off and back on Controller type and m...

Page 38: ...L N ZNG 116 030 DEF1 230 V AC 11 VA N L PE 50 60 Hz 10 1 D32 D31 D22 D21 D12 D11 73 74 43 44 63 64 53 54 2 1 3 4 CAN GND CAN LOW CAN HIGH SHIELD D42 D41 GND AO2 GND AO1 5 0 2 3 1 4 6 7 8 9 5 0 2 3 1 4...

Page 39: ...bus Off CAN bus connection interrupted or CAN bus defect 2 Digital inputs red LED2 LED3 LED4 LED5 ON Digital input 1 is activated terminals D11 D12 On Digital input 2 is activated terminals D21 D12 On...

Page 40: ...e main menu of the controller See chapter 7 3 2 1 for details C In the store computer and operating terminal a selection list of all CAN bus components is displayed in Menu 5 Remote Control Select the...

Page 41: ...fore sensor break is reported No Sensors X Number of sensors The number of sensors connected is scanned on exiting the parameter by pressing ENTER Risk of failure of the alarm signals An alarm is sign...

Page 42: ...Rx5 Hystersis XK Hysteresis setpoint only sensor Rx 1 Rx5 Name Temp Rx y XK Name of sensor can only be edited on System Centre Store Computer Pos Pos 1 Sensor Item IF Offset 0K Temperature sensor offs...

Page 43: ...First start reset controller to factory settings Caution data loss A first start causes all parameters to be reset to the factory settings All parameters are reset to the factory settings during a fir...

Page 44: ...tors may only be connected and dis connected when power is off Circuit boards may only be exchanged when power is off Always take hold of circuit boards at the edges ESD regulations must be observed s...

Page 45: ...attery holder and dispose of it in a proper manner 6 Check that the lid is in the correct position and push it down until it clicks into place 7 Put device on the DIN rail and attach all connectors ag...

Page 46: ...to the loss of all the setpoints in the case controller As a precaution the settings should be backed up by sav ing them to the LDSWin PC software prior to the update After the firmware update the bac...

Page 47: ...cting the controller to the PC the installation program Firmware_Up loader_Setup_vxx exe must be executed once Please follow the instructions given by the installation assistant In the following windo...

Page 48: ...e coding switches 1 8 of the DIP switch S3 must be returned to their original position see chapter 5 10 2 2 Connect the controller while off load to the PC via a USB A B cable Z11 Z12 Z21 Z22 Z31 Z32...

Page 49: ...e firmware update In order to carry out a successful firmware update the steps described in chapter 5 10 1 must be car ried out once for each PC Step 1 Under Start Programs ECKELMANN Firmware Uploader...

Page 50: ...ware update the program can be closed The USB A B cable can now be disconnected from the controller Step 6 DIP switch S3 returned to original position Danger of failure of controller After the firmwar...

Page 51: ...ager select Connections COM and LPT and with the right hand mouse button select the incorrectly installed COM port UA 400 COM Port oder WR 300 COM Port Then press Update Driver and follow the instruct...

Page 52: ...Installation and Startup of UA 410 L 46 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

Page 53: ...D AIN2 D42 D41 GND AO2 GND AO1 24 V DC OUT GND 24 V DC OUT SHIELD 82 81 83 92 91 93 OFF 1 2 3 4 5 6 7 8 BATTERY 5 0 2 3 1 4 6 7 8 9 5 0 2 3 1 4 6 7 8 9 N L PE RELAY 4 RELAY 5 RELAY 6 RELAY 7 CAN BUS A...

Page 54: ...60 Hz 10 1 D32 D31 D22 D21 D12 D11 73 74 43 44 63 64 53 54 2 1 3 4 CAN GND CAN LOW CAN HIGH SHIELD D42 D41 GND AO2 GND AO1 5 0 2 3 1 4 6 7 8 9 5 0 2 3 1 4 6 7 8 9 N L PE CAN BUS ADDRESS 1 99 31 32 30...

Page 55: ...ND AO2 GND AO1 5 0 2 3 1 4 6 7 8 9 5 0 2 3 1 4 6 7 8 9 N L PE RELAY 4 RELAY 5 RELAY 6 RELAY 7 CAN BUS ADDRESS 1 99 TEV2 ALARM L TEV1 1 2 31 32 30 29 RELAY 1 RELAY 2 RELAY 3 15 16 18 25 26 28 35 36 38...

Page 56: ...e contact of a normally open relay is open Mode of operation inverted means that operation of the relay is inverted The relay is not energized when the controller activates the function output e g ala...

Page 57: ...is required on sensor leads when installed exclusively inside the refrigerated display case and when external interference for example from parallel power wires is not to be expected see operating in...

Page 58: ...WITCH S3 ON 1 2 3 4 5 6 7 8 ZNG 112 930 DEF4 CAN HIGH CAN LOW CAN GND CAN BUS wei white blanc braun brown brun gr n green vert SHLD LiYCY 2 x 2 x 0 75 mm 10 1 D32 D31 D22 D21 D12 D11 73 74 43 44 63 64...

Page 59: ...e load ZNG 113 030 DEF3 Z11 Z12 Z21 Z22 Z31 Z32 Z41 Z42 Z51 Z52 Z61 Z62 Z71 Z72 Z81 Z82 Z91 Z92 Z01 Z02 DISPLAY 2 1 3 5 4 6 12 11 13 14 82 81 83 92 91 93 24 V DC AIN1 GND AIN2 24 V DC OUT GND 24 V DC...

Page 60: ...from the case controller must be shielded cable type LiYCY No shielding is required on sensor leads when installed exclusively inside the refrigerated display case and when external interference for...

Page 61: ...ns As a general rule care should be taken to ensure that signal leads and leads carrying a supply voltage are routed through separate cable channels The case controller analogue inputs are only approv...

Page 62: ...ights see chapter 5 5 1 Status LEDs for details A USB A B cable accessory is required for the connection to a PC For further information on the connection to LDSWin see the LDSWin operation instructio...

Page 63: ...ntre a store computer or an operator terminal The communication with the controller is per formed via the CAN bus MODE ESC PRIO 1 PRIO 2 9 WXYZ 7 PQRS 8 TUV 6 MNO 4 GHI 5 JKL 3 DEF 2 ABC 1 0 ALARM RES...

Page 64: ...rs and fewer buttons as compared with the system centre the store computer and operator terminal Operation with a system centre store computer operator terminal or the PC software LDSWin pro vides mor...

Page 65: ...and CI 3x00 AL 300 MODE ESC PRIO 1 PRIO 2 9 WXYZ 7 PQRS 8 TUV 6 MNO 4 GHI 5 JKL 3 DEF 2 ABC 1 0 ALARM RESET 1 8 10 9 7 3 6 ZNR 21003 DEF 01 CI 4000 TOUCH 4 2 5 A B 1 2 8 7 5 6 4 3 1 CI 4x00 Alarms and...

Page 66: ...for details If any letter is appended e g Menu 3 1 2 a this means that another submenu operating screen or selection list can be reached using the cursor right button The letters indicate their seque...

Page 67: ...viewed one at a time Arrows appear on the right of the display to indicate whether you can scroll or page through a menu or screen Scrolling Using the cursor buttons and scrolling can be line by line...

Page 68: ...nu All menus and screens are closed automatically if no key is pressed for 10 minutes The display then jumps to the Main Menu or to the Alarm menu if any fault report is currently active only CI 3x00...

Page 69: ...m priority of the controller can be input as required Step 3 The main menu of the controller is then displayed by tapping the Remote control button 7 3 2 2 Store computer CI 3x00 operator terminal AL...

Page 70: ...melden 7 3 3 2 Store computer CI 3x00 operator terminal AL 300 Before entering values the input lock must be removed from the store computer or operator terminal as follows Step 1 Select menu item 9 P...

Page 71: ...1 System centre CI 4x00 Activating deactivating service mode Service Mode Verz gerung Min Fernalarmierung f r 1 255 Minuten unterdr cken 255 Service Mode wieder aufheben Button dr cken und 0 Minuten...

Page 72: ...Operation of UA 410 L 66 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

Page 73: ...have the same structure for all 10 temperature sensors The sensors are referred to as Rx y when the details apply to all sensors Rx y Rx 1 Rx 0 Level 1 Level 2 Level 3 Menu No Menu Name Main menu Tem...

Page 74: ...hive Move to menu 5 6 Configuration Move to menu 6 8 3 Menu 1 Actual Value ACT VALUES POS XXXXX Temperat Rx y xxx C Temperatureat sensor Rx y Cooling x ON OFF Cooling status x 1 5 only shown for senso...

Page 75: ...aracters Numbers Pos y Offset xK Temperature sensor offset 50 100 0K Def End Tmp xxx C Defrost termination temperature setpoint only shown for sensors Rx 1 Rx 5 5 20 12 C EU Arch CAN XX CAN bus addres...

Page 76: ...ght saving change Y N Y N J S Menu 3 2 Defrost Timer DEFR TIMER POS XXXXX Entry Default Safe Defr Time XXX m Safe defrost time for maximum allowed duration of internal defrosting 0 120 60 min Defr 1 x...

Page 77: ...F End of Fault n only when Fault n terminated S Menu 4 2 Acknowledge messages Alarms Cancelled is displayed S Menu 4 3 Delete messages MESSAGES POS XXXXX Entry Delete Are you sure NO ESC YES Safety pr...

Page 78: ...er Point REFR PT POS XXXXX Entry Default Refr Pt Name Text only xxxxxxxxxxxxxxx Free text entry describing refrigeration point see note follo wing table Case control ler Item ID XXXXX Free text entry...

Page 79: ...Sensor Type Entry chooses between values Checkmark indicates current setting SENSORS POS XXXXX Entry Default L243 Temperaturerange 50 50 C Sensor type K243 is identical with L243 K277 Temperature rang...

Page 80: ...Menu Structure of UA 410 L 74 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

Page 81: ...ed as a component exclusively for further processing As a consequence of this fact Eckelmann AG does not undertake any measures for the taking back or munici pal recycling of this product as it is not...

Page 82: ...Decommissioning and disposal 76 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

Page 83: ...larm de lay 126 Timer Term Defrost Defrosting terminated by safe defrost time Heater defective contactor defective evaporator iced Defrosting is always terminated by safe defrost time on controllers w...

Page 84: ...The sensor name is included in the alarm report for better identification of the measurement location 10 1 2 Disabling high or low temperature alarm Temperature alarms can be suppressed by means of Di...

Page 85: ...iority and type of alarm 10 1 6 Alarm routes A detected alarm state is transmitted by the controller by the following routes at the alarm relay floating changeover contact 15 16 18 a local BT 300 x Op...

Page 86: ...defrosting Change of setpoint Electric power failure First start 10 2 2 Message log A maximum of 25 alarms and messages with receive and send date and time are entered in the message log and are store...

Page 87: ...VA Leakage current over PE Max 1 mA Rated surge voltage 2 5 kV Overvoltage category II 4 0 kV Overvoltage category III Relay outputs Relay 4 N O x 230 V AC floating min 10 mA load type ohmic max 6 A...

Page 88: ...ansport 8 80 Operation 20 80 Shock to DIN EN 60068 2 27 Transport and operation 30 g Vibration 10 150 Hz to DIN EN 60068 2 6 Transport and operation 2 g Atmospheric pressure Transport 660 hPa 1060 hPa...

Page 89: ...cal characteristics Accuracy class 2 Maximum permissible error 1 K 1 Resolution internal 0 1 C display and recording 1 K Recording interval 15 min Recording duration 1 year only in conjunction with Sy...

Page 90: ...stecker mit Kabel R sans set de s epr sentation connecteur View without connector set Darstellung ohne Gegenstecker 257 42 134 128 127 15 All dimensions in mm 11 3 Mechanical data of the temperature s...

Page 91: ...e sensor Combined humidity sensor 4 20 mA and temperature sensor Pt1000 4 wire for wall mounting KGLZPTHYGR BT 300 x Operator Interface and Temperature display BT 300 M Operator Interface handheld ope...

Page 92: ...Order numbers and accessories of UA 410 L 86 Firmware V1 50 Doku 2 0 06 April 2016 Notice...

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