Eaton VSR Series Instructions Manual Download Page 28

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Instructions for
VSR-Series Type 5HK
Vacuum Motor Starter

IB01301027E

IB01301027E

Page  26

Page  26

Page  26

Page  26

Page  26

Effective:  May 2008

Effective:  May 2008

Effective:  May 2008

Effective:  May 2008

Effective:  May 2008

7.  Install 4mm x .7 screw securing diode to latch coil bracket and
tighten to 9 lb-in. Do not over tighten, cracking of diode housing
could result.

8.  Reassemble all components removed in step 3, insuring steel
shim is between coil core and coil core bracket, and secure 8mm x
1.25 bolt to latch base plate. Insure all components are correctly
aligned and the coil wires are not binding or pinched, Figure 7-15.

9.  Reinstall latch assembly and adjust as described in steps 3 to 8
in the section on Installation.

7.6.2  LATCH INSTALLATION

1.  Remove the existing roller bracket from the contactor moving
armature, if one is attached.

2.  Secure the new roller bracket and bearing assembly with two
6mm x 25mm bolts with lock washers and torque to 85 in-lb (9.6 N-
m). Insure that the side flanges of the roller bracket are parallel with
the end of the armature plate. Note: If bolts longer than 25mm are

Figure 7-16  Location of Latch Assembly on Conductor

Base Plate

Figure 7-17  Set Gap Between Roller Bearing and Cam to

.5mm (.020”)

used, they will extend through the armature plate and prevent the
contactor from closing and sealing when the main coils are
energized.

3.  Locate latch assembly into contactor, see Figure 7-16.

4.  Install four 8mm x 1.25 bolts 16mm long, with lock and flat
washers through the bottom of the contactor base plate into the
latch base plate, do not tighten at this time.

5.  With contactor energized, place a 0.5mm (0.020 in.) feeler gage
between roller bearing and rotating cam on lath assembly, see
Figure 7-17

FOLLOW NECESSARY PRECAUTIONS INCLUDING INSURING
THAT ALL TRANSFORMERS ARE PROPERLY ISOLATED BEFORE
APPLYING POWER TO CONTACTOR COIL. IF VOLTAGE IS BACK
FED  INTO A TRANSFORMER,  HIGH VOLTAGE WILL  BE  GENER-
ATED  ON THE TRANSFORMER  PRIMARY.  HIGH VOLTAGE  CAN
CAUSE SERIOUS INJURY OR DEATH.

6.  Apply force to latch assembly, sliding cam towards roller
bearing, and tighten four mounting bolts through contactor base-
plate. Torque to 200 in-lb (22.6 N-m).

7.  Release the latch by depressing the latch release tab on the
latch assembly. Refer to Figure 7-17.

WHEN RELEASING THE LATCH SEVERAL PARTS OF THE
CONTACTOR WILL  MOVE WITH  CONSIDERABLE  FORCE.  USE
CAUTION TO INSURE FINGERS ARE NOT PINCHED AS THE
CONTACTOR IS FORCED OPEN BY THE RETURN SPRING.

8.  Route the two control wires from the full bridge diode across the
main coils, connecting them to the main coil control wires with tie
straps, and terminate them at terminals 7 & 8 on the control board.

WARNING

WARNING

Summary of Contents for VSR Series

Page 1: ...it www eaton com www eaton com www eaton com www eaton com www eaton com IB01301027E IB01301027E Instructions for VSR Series Breaker To Vacuum Starter Replacement For Type 5HK Breakers 5HK VSR Vacuum...

Page 2: ......

Page 3: ...NSAS THEYMAYBEAPPLIEDTOTHISTYPEOFEQUIPMENTMUSTBE STRICTLYADHEREDTO THESEVACUUMMOTORSTARTERREPLACEMENTSAREDESIGNEDTO BEINSTALLEDPURSUANTTOTHENATIONALELECTRICALCODE NEC SERIOUSINJURY INCLUDINGDEATH CANR...

Page 4: ...13 4 5 INTERRUPTERWEARCHECK 13 4 6 PRIMARYCIRCUITRESISTANCE 13 4 7 ELECTRICALOPERATIONSCHECK 13 4 8 INSERTIONPROCEDURE 13 4 9 REMOVALPROCEDURE 15 SECTION5 DESCRIPTIONANDOPERATION 1 6 5 1 CONTACTOROPE...

Page 5: ...2008 Effective May 2008 Effective May 2008 IB01301027E Tables T able1 1 5HK VSRVacuumMotorStarterReplacementUnitAvailabilityandInterchangeability 5 T able1 2 5HK VSRVacuumMotorStarterReplacementUnitDi...

Page 6: ...nts 17 Figure 5 2 SL Rear View Major Components 17 Figure 5 3 SL Contactors Assembly 18 Figure 5 4 Secondary Contact Block of 5HK VSR 19 Figure 5 5 5HK VSR Code Plate 19 Figure 5 6 5HK VSR Cell Code P...

Page 7: ...ratings are inter changeable with each other 1 1 AVAILABLE5HK VSRMOTORSTARTERREPLACEMENTS Refer to Table 1 1 SATISFACTORYPERFORMANCEOFTHESEVACUUMMOTORSTARTER REPLACEMENTUNITSISCONTIGENTUPONPROPERAPPL...

Page 8: ...01027E Page 6 Page 6 Page 6 Page 6 Page 6 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 T able1 2 5HK VSRVacuumMotorStarterReplacementUnitDimensionsinI...

Page 9: ...y y y y y Alwaysremovethestarterfromtheenclosurebefore performinganymaintenance Failuretodosocouldresult inelectricalshockleadingtodeath severepersonnelinjury orpropertydamage y y y y y Proper persona...

Page 10: ...g Dolly Optional item used to help maneuver starter when out of structure Contact Wear Gauge Optional item used to check contact wear Style 5259C11H01 Lifting Sling Optional item used to lift the star...

Page 11: ...s should be arranged to permit free circulation of air on all sides and temporary heaters should be used to minimize condensation Moisture can cause rusting of metal parts and deterioration of high vo...

Page 12: ...ter IB01301027E IB01301027E Page 10 Page 10 Page 10 Page 10 Page 10 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 Figure 3 3 Front External View of 5HK...

Page 13: ...5HK Vacuum Motor Starter IB01301027E Page 11 Page 11 Page 11 Page 11 Page 11 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 IB01301027E Figure 3 4 Rear...

Page 14: ...he starter for any damage that occurred during shipment storage and installation Set the dip switches in the coil control board for the proper control voltage and dropout time Figures 4 1 and 4 2 and...

Page 15: ...bolted in position as shown in Figures 3 3 and 3 4 before inserting the starter into the cell EXAMINE THE INSIDE OF THE CELL BEFORE INSERTING THE STARTER FOR EXCESSIVE DIRT OR ANYTHINGTHAT MIGHT INTER...

Page 16: ...ce by the levering arms resting completely against the positive stops located on the starter truck This is the fully connected position Figure 4 6 The position indicator on the starter will show TEST...

Page 17: ...m Instructions for VSR Series Type 5HK Vacuum Motor Starter IB01301027E Page 15 Page 15 Page 15 Page 15 Page 15 Effective May 2008 Effective May 2008 Effective May 2008 Effective May 2008 Effective Ma...

Page 18: ...M coils establish a magnetic field within the interrupter during fault conditions The field disperses the arc during fault current interruption allowing the contactor to interrupt a very high fault c...

Page 19: ...3 Moving Armature Plate Optional Aux Contacts Stop Assembly Baseplate 8 9 10 11 12 13 14 Frame Front Mounting Holes 4 Operating Plate Main Shaft Aux Contact Operating Lever Standard Aux Contacts Coil...

Page 20: ...nt are recessed to prevent accidental short circuiting of the control circuits These secondary disconnects mate in both the operating and test positions No special jumper is required Mechanical stops...

Page 21: ...H MOC SWITCH Figure 5 4 Secondary Contact Block of 5HK VSR Figure 5 5 5HK VSR Code Plate WARNING Figure 5 7 5HK VSR Ground Contact existing levering system located in the existing HK assembly structur...

Page 22: ...NCE BETWEENTHE OPEN CONTACTS THE LEVELS OF RADIATION GENERATED AT THE RECOMMENDED TEST VOLTAGES AND NORMAL CONTACTOR OPEN GAP SPACING ARE EXTREMELY LOW HOWEVER AS A PRECAUTIONARY MEASURE IT IS RECOMME...

Page 23: ...achine with output potential at zero and increase to the test voltage Maintain the test voltage for one minute Repeat for the remaining phases Successful withstand indicates satisfactory insulation st...

Page 24: ...to housing Figure 7 2 4 Remove bolt and shunt supports securing end of lower terminal to housing Figure 7 3 5 Remove the bolt securing VI to upper terminal Figure 7 4 6 Hold insulator down and rotate...

Page 25: ...ould compress the return spring and prevent the proper force from being applied to the operating plate on opening The rear locknut for the return bolt should then be tightened on the back of the angle...

Page 26: ...mps through the contacts for a short period of time If one or more of the auxiliary contacts fail it is recommended that the complete contact block assembly be replaced Disconnect wiring to each conta...

Page 27: ...latch coil is energized the coil may be faulty To determine if the coil has the proper resistance connect an ohmmeter across the coil leads where they are connected to the bridge rectifier Refer to Ta...

Page 28: ...etween Roller Bearing and Cam to 5mm 020 used they will extend through the armature plate and prevent the contactor from closing and sealing when the main coils are energized 3 Locate latch assembly i...

Page 29: ...u u c a V 3 0 G 8 5 A 7 4 1 2 d r a o B l o r t n o C l i o C 4 0 G 8 5 A 7 4 1 2 C N 2 O N 2 t i K t c a t n o C y r a i l i x u A 5 0 G 8 5 A 7 4 1 2 r o t c a t n o C d e h c t a L r o f C N 3 O N...

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Page 32: ...ILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CON TAINED HEREIN In no event will Eaton Corporation be respons...

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