Eaton PowerXL DA1 Installation Manual Download Page 7

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DA1 Variable Frequency Drives

08/18 MN04020005Z-EN

www.eaton.com

Installation .................................................................................. 79

3.1

Introduction .................................................................................. 79

3.2

Installation position ...................................................................... 79

3.3

Assembly ..................................................................................... 80

3.3.1

Position of installation .................................................................. 81

3.3.2

Cooling measures ........................................................................ 81

3.3.3

Fixing............................................................................................ 85

3.3.4

Control panel installation .............................................................. 88

3.4

IP66 / NEMA4X protection ........................................................... 89

3.5

EMC installation ........................................................................... 91

3.5.1

EMC measures in the control panel............................................. 91

3.5.2

Grounding..................................................................................... 93

3.5.3

Internal filters (EMC and VAR screws)......................................... 94

3.5.4

VAR screw ................................................................................... 95

3.5.5

Shielding....................................................................................... 95

3.5.6

EMC cable brackets ..................................................................... 96

3.5.7

General installation diagram ......................................................... 97

3.6

Electrical Installation..................................................................... 98

3.6.1

Connection to thepower section.................................................. 99

3.6.2

Connection to control section ...................................................... 112

3.7

Block diagrams............................................................................. 122

3.7.1

DA1-…-A20C................................................................................ 123

3.7.2

DA1-…-B55C................................................................................ 124

3.7.3

DA1-34370…, DA1-34450… ........................................................ 125

3.7.4

DA1-…-B6SC................................................................................ 126

3.8

Insulation testing.......................................................................... 127

3.9

Protection against electric shock ................................................. 128

Operation .................................................................................... 129

4.1

Checklist for commissioning ........................................................ 129

4.2

Operational hazard warnings........................................................ 130

4.3

Commissioning with control signal terminals (default settings)... 131

4.4

Using the operating unit............................................................... 134

4.4.1

Operating unit elements .............................................................. 134

4.4.2

Setting parameters....................................................................... 136

4.4.3

Resetting Parameters (RESET) .................................................... 136

Error messages........................................................................... 137

5.1

Introduction .................................................................................. 137

5.1.1

Error messages ............................................................................ 137

5.1.2

Acknowledge error (Reset) .......................................................... 137

5.1.3

Error list........................................................................................ 138

Summary of Contents for PowerXL DA1

Page 1: ...Manual PowerXL DA1 Variabe Frequency Drives Installation Manual 08 18 MN04020005Z EN ...

Page 2: ...tion 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original operating manual The German language edition of this document is the original operating manual Translation of the original operating manual All editions of this document other than those in German language are translations of the original operating manual 1st published 2012 edition date...

Page 3: ... dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause injury or material damage external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlock...

Page 4: ......

Page 5: ...delivery 13 1 4 Rated operational data 15 1 4 1 Rated operational data on the rating plate 15 1 4 2 Catalog number selection 17 1 4 3 Features 19 1 5 Designation 25 1 5 1 IP20 protection IP20 FS2 FS3 FS4 FS5 25 1 5 2 IP20 protection FS8 26 1 5 3 IP55 protection IP55 FS4 FS5 FS6 FS7 27 1 5 4 IP66 protection FS2 FS3 28 1 6 Voltage classes 29 1 6 1 DA1 12 29 1 6 2 DA1 32 30 1 6 3 DA1 34 31 1 6 4 DA1 ...

Page 6: ...tion 55 2 4 Mains chokes 56 2 5 Radio interference suppression filter 57 2 6 Brake resistors 58 2 7 Motor chokes 61 2 8 Sine wave filters 62 2 9 Three phase motor 63 2 9 1 Motor selection 63 2 9 2 Circuit types withthree phase motors 64 2 9 3 Connecting Motors in Parallel 65 2 9 4 Single phase ACmotors 67 2 9 5 Connecting EX motors 67 2 9 6 Synchronous reluctance and PM motors 67 2 10 STO function...

Page 7: ...on diagram 97 3 6 Electrical Installation 98 3 6 1 Connection to thepower section 99 3 6 2 Connection to control section 112 3 7 Block diagrams 122 3 7 1 DA1 A20C 123 3 7 2 DA1 B55C 124 3 7 3 DA1 34370 DA1 34450 125 3 7 4 DA1 B6SC 126 3 8 Insulation testing 127 3 9 Protection against electric shock 128 4 Operation 129 4 1 Checklist for commissioning 129 4 2 Operational hazard warnings 130 4 3 Comm...

Page 8: ... frame sizes 158 6 3 1 Frame sizes FS2 FS3 FS4 and FS5 for IP20 158 6 3 2 Sizes FS4 to FS7 for IP55 159 6 3 3 Size FS8 for IP20 160 6 3 4 Sizes FS2 and FS3 for IP66 161 6 4 Cable cross sections 162 6 5 Fuses 165 6 6 Mains contactors 169 6 7 Mains chokes 173 6 8 Radio interference suppression filter 177 6 9 Braking resistors 183 6 10 Motor chokes 189 6 11 Sine filters 191 6 12 All pole sine filter ...

Page 9: ...ans Electrical engineering and physics related knowledge and skills will be required in order to be able to commission the corresponding devices We assume that you have a good knowledge of engineering fundamentals and that you are familiar with handling electrical systems and machines as well as with reading technical drawings Parameter manual A separate manual MN04020006Z EN Parameter Manual goes...

Page 10: ...an replacement with sizes FS4 and FS5 62 Sine wave filters 94 EMC screws 106 Stripping lengths and tightening torques 121 Configuration of the control signal terminals terminals 1 and 3 122 ff Block diagrams 142 Parameters with Error no 51 143 ff Specifications 158 Dimensions with sizes FS4 and FS5 195 List of accessories 11 16 75 P1 12 12 01 16 This manual splits into two manuals the installation...

Page 11: ... injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in serious injury or death Indicates useful tips In order to make it easier to understand some of the figures included in this manual the variable frequency drive housing as well as other safety relevant parts have been left out However...

Page 12: ...r index htm Customer Support Download Center Documentation In the Quick Search box enter the document name MN04020005 for the existing manual example DS Default setting EMC Electromagnetic compatibility FE Functional earth FS Frame size FWD Forward run clockwise rotating field GND Ground 0 V potential IGBT Insulated gate bipolar transistor LED Light Emitting Diode OLED Organic Light Emitting Diode...

Page 13: ...erican mains voltage of 480 V 10 60 Hz The permissible power supplies for the DA1 series are listed in the technical data section in the appendix The rated mains voltage operational data is always based on mains frequencies of 50 60 Hz within a range of 48 to 62 Hz 0 7 Units of measurement Every physical dimension included in this manual uses international metric system units otherwise known as SI...

Page 14: ...0 About This Manual 0 7 Units of measurement 10 DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com ...

Page 15: ...longing to the 230 V DA1 32 and 400 V DA1 34 voltage categories come with an integrated radio interference suppression filter EMC The devices printed circuit boards are coated in order to provide greater protection against environmental factors DA1 devices are characterized by compact and rugged construction are available in seven frame sizes FS2 to FS8 and are designed for the following motor rat...

Page 16: ...le frequency drives b Mains choke DX LN motor choke DX LM3 DX SIN3 sine wave filter DX SIN3 A all pole sine wave filter c DX BR braking resistor d DX NET fieldbus connection and DXA EXT expansion group e DX COM STICK3 communication module and accessories e g DX CBL connection cable f DX KEY keypad external OP ST PROFIBUS DP V1 L1 L L2 N L3 DC U DC BR V W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1...

Page 17: ...packaging with suitable transportation materials Please take note of the labels and instructions on the packaging as well as those meant for the unpacked device Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged Before opening the package please check its rating plate to make sure that you have received ...

Page 18: ... protection with frame size FS2 FS3 IL040049ZU for devices with IP20 protection with frame size FS4 FS5 IL04020012Z for devices with IP20 protection with frame size FS8 IL04020011Z for devices with IP55 protection with frame size FS4 FS5 FS6 FS7 IL04020015Z for devices with IP66 protection with frame size FS2 FS3 Figure 3 Equipment supplied example frame size FS2 IP20 protection L1 L L2 N L3 DC U ...

Page 19: ... other devices Figure 5 Rating plate on the side Figure 6 Rating plate on the front L1 L L2 N L3 DC U DC BR V W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COM DA1 124D3FB A20C N4246 Listed340B Ind Conv Eq E172143 Input 200 240V 10 50 60Hz 1 phase 11A pk Output 0 250V 4 3A 0 75kW 1 0HP 3 phase 0 500Hz Serial No 57227302045 CAUTION www eaton eu documentation Max Amb 50 C Made in UK DA1 Power down ...

Page 20: ...tion coated board Input Rated operational data of mains connection Single phase AC voltage Ue 1 AC Voltage 200 240 V frequency 50 60 Hz input phase current 11 A Output Load side motor rated operational data Three phase AC voltage 0 Ue output phase current 4 3 A Output frequency 0 500 Hz Rated motor output 0 75 kW at 230 V 1 HP at 230 V for a four pole internally or surface cooled three phase motor...

Page 21: ...ard Protection 20 IP20 NEMA 0 55 IP55 NEMA 3 66 IP66 NEMA 4X 6S IP66 with switch NEMA 4X switched Display unit display A LED display B OLED display Brake chopper B Brake chopper EMC radio interference suppression filter N no internal RFI filter F Internal RFI filter Rated operational current examples 2D2 2 2 A 024 24 A 450 450 A Mains voltage category rated value 2 230 V 200 240 V 10 4 400 V 380 4...

Page 22: ...e suppression filter B Internal brake chopper A LED display 20 IP20 protection C PCB protection coated board DA1 34014FB B66C DA1 DA1 series variable frequency drive 3 Three phase main terminal 4 Mains voltage category 400 V 380 V 480 V 10 014 rated operational current 14 A N Internal radio interference suppression filter B Internal brake chopper B OLED display 66 IP66 protection C PCB protection ...

Page 23: ...nk choke Protection Frame size Brake Chopper Ie P1 230 V 50 Hz P2 220 240 V 60 Hz IP FS A kW HP DA1 124D3FB A20C 4 3 0 75 1 LED IP20 FS2 DA1 124D3FB B66C 4 3 0 75 1 OLED IP66 FS2 DA1 124D3FB B6SC 4 3 0 75 1 OLED IP66 FS2 DA1 127D0FB A20C 7 1 5 2 LED IP20 FS2 DA1 127D0FB B66C 7 1 5 2 OLED IP66 FS2 DA1 127D0FB B6SC 7 1 5 2 OLED IP66 FS2 DA1 12011FB A20C 10 5 2 2 3 LED IP20 FS2 DA1 12011FB B66C 10 5 ...

Page 24: ... B66C 10 5 2 2 3 OLED IP66 FS2 DA1 32011FB B6SC 10 5 2 2 3 OLED IP66 FS2 DA1 32018FB A20C 18 4 5 LED IP20 FS3 DA1 32018FB B66C 18 4 5 OLED IP66 FS3 DA1 32018FB B6SC 18 4 5 OLED IP66 FS3 DA1 32024FB A20C 24 5 5 7 5 LED IP20 FS3 DA1 32024FB B55C 24 5 5 7 5 OLED IP55 FS4 DA1 32030FB B20C 30 7 5 10 OLED IP20 FS4 DA1 32030FB B55C 30 7 5 10 OLED IP55 FS4 DA1 32046FB B20C 46 11 15 OLED IP20 FS4 DA1 32046...

Page 25: ...2 2 3 OLED IP66 FS2 DA1 345D8FB B6SC 5 8 2 2 3 OLED IP66 FS2 DA1 349D5FB A20C 9 5 4 5 LED IP20 FS2 DA1 349D5FB B66C 9 5 4 5 OLED IP66 FS2 DA1 349D5FB B6SC 9 5 4 5 OLED IP66 FS2 DA1 34014FB A20C 14 5 5 7 5 LED IP20 FS3 DA1 34014FB B66C 14 5 5 7 5 OLED IP66 FS3 DA1 34014FB B6SC 14 5 5 7 5 OLED IP66 FS3 DA1 34018FB A20C 18 7 5 10 LED IP20 FS3 DA1 34018FB B66C 18 7 5 10 OLED IP66 FS3 DA1 34018FB B6SC ...

Page 26: ...0 300 OLED IP20 FS8 DA1 34450FB B20C3 450 250 350 OLED IP20 FS8 1 As per IEC standards 2 Quote from Power Conversion Equipment UL 508C May 3 2002 3 If it is not guaranteed that the system percentage impedance is greater than or equal to 1 a mains choke must be connected Your uK value should fall between 1 and 4 Examples DA1 34370FB B20C DX LN3 370 DA1 34450FB B20C DX LN3 450 Type Rated operational...

Page 27: ... 2 2 3 OLED IP66 FS2 DA1 356D5NB A20C 6 5 4 5 LED IP20 FS2 DA1 356D5NB B66C 6 5 4 5 OLED IP66 FS2 DA1 356D5NB B6SC 6 5 4 5 OLED IP66 FS2 DA1 359D0NB A20C 9 5 5 7 5 LED IP20 FS2 DA1 359D0NB B66C 9 5 5 7 5 OLED IP66 FS2 DA1 359D0NB B6SC 9 5 5 7 5 OLED IP66 FS2 DA1 35012NB A20C 12 7 5 10 LED IP20 FS3 DA1 35012NB B66C 12 7 5 10 OLED IP66 FS3 DA1 35012NB B6SC 12 7 5 10 OLED IP66 FS3 DA1 35017NB A20C 17...

Page 28: ...75 100 OLED IP55 FS7 DA1 35130NB B55C 130 90 125 OLED IP55 FS6 DA1 35150NB B55C 150 110 150 OLED IP55 FS7 1 Quote from Power Conversion Equipment UL 508C May 3 2002 Type Rated operational current Rated motor power induction motor Display Local controls Radio interference filter DC link choke Protection Frame size Brake Chopper Ie P 500 V 50 Hz P1 550 600 V 60 Hz IP FS A kW HP ...

Page 29: ...and IP20 protection Figure 8 DA1 designations here FS2 IP20 a Fixing holes screw fastening b Connection terminals in power section mains side c Cutout for mounting on mounting rail d Control signal terminals plug in e Relay terminals plug in f Connection terminals in power section motor feeder g Slot for fieldbus connection or expansion module h Communication interface RJ45 i Keypad with 5 control...

Page 30: ... of FS8 and IP20 protection The info cards are located at the back of the enclosure cover Figure 10 Info cards back of enclosure cover Figure 9 DA1 designations here FS8 IP20 a Operating unit with 5 control buttons and OLED display b Slot for fieldbus connection or expansion module c Control signal terminals and relay terminals plug in d Eyebolts e Device fan f Fixing holes g PE terminal bolt h En...

Page 31: ...nals and relay terminals plug in d Connection terminals in power section e Device fan f Fixing holes g Blanking plate for installing cable glands for IP55 protection without blanking plate IP40 protection h Retainer for the control section connection cables i Communication interface RJ45 j Enclosure cover connection terminals The info card is located inside the lower enclosure cover removed in the...

Page 32: ... with 5 control buttons and OLED display c Control and relay terminals plug in d Connection terminals in power section grommet for EMC cable gland e Rating plate f Fixing holes g Heat sink h Connection terminals in power section and grommet for cable gland i Slot for fieldbus connection or expansion module j Communication interface RJ45 k Cover The info cards are located inside the lower enclosure...

Page 33: ...ree voltage categories 200 V 200 240 V 10 DA1 12 DA1 32 400 V 380 480 V 10 DA1 34 575 V 500 600 V 10 DA1 35 1 6 1 DA1 12 DA1 12 Single phase mains connection rated operating voltage 230 V ULN 1 200 240 V 10 50 60 Hz Ie 4 3 11 A Motor 0 75 2 2 kW 230 V 50 Hz 1 3 HP 230 V 60 Hz Figure 14 DA1 12 FB Motor L1 N PE U V W L1 L L2 N M 3 Ie BR DC FS2 FS3 Brake Chopper 230 V ULN 1 230 V ...

Page 34: ...5 HP 230 V 60 Hz Figure 15 DA1 32 FB DA1 32 Three phase power supply rated operating voltage 230 V ULN 3 200 240 V 10 50 60 Hz Ie 61 248 A Motor 15 75 kW 230V 50 Hz 20 100 HP 230 V 60 Hz Figure 16 DA1 32 FB B55C with DC link choke Motor 230 V ULN 3 230 V L1 L2 L3 PE U V EMC Filter W L1 L L2 N L3 BR DC Brake Chopper M 3 Ie FS2 FS3 FS4 230 V ULN 3 230 V L1 L2 L3 PE U V W L1 L2 L3 BR DC FS5 FS6 FS7 M...

Page 35: ...60 V 60 Hz Figure 18 DA1 34 FB with DC link choke DA1 34 Three phase power supply rated operating voltage 400 480 V ULN 3 380 480 V 10 50 60 Hz Ie 370 450 A Motor 200 250 kW 400 V 50 Hz 300 350 HP 460 V 60 Hz Figure 19 DA1 34 FB B20C external mains choke required Motor L1 L2 L3 PE U V W L1 L L2 N L3 BR DC Brake Chopper M 3 Ie 400 V ULN 3 400 V 460 V ULN 3 480 V FS2 FS3 FS4 EMC Filter 400 V ULN 3 4...

Page 36: ... radio interference suppression filter DA1 35 Three phase power supply rated operating voltage 500 575 V ULN 3 500 600 V 10 50 60 Hz Ie 43 150 A Motor 30 110 kW 500 V 50 Hz 40 150 HP 575 V 60 Hz Figure 21 DA1 34 NB B55C with DC link choke without radio interference suppression filter Motor L1 L2 L3 PE U V W L1 L L2 N L3 BR DC Brake Chopper M 3 Ie 500 V ULN 3 500 V 575 V ULN 3 600 V FS2 FS3 FS4 500...

Page 37: ... The rated motor current recommended value depends on the motor s configuration and on the power supply Ambient conditions ambient temperature control cabinet installation with IP20 protection or direct local installation with IP66 protection Example based on figure 22 Mains voltage 3 400 V 50 Hz Star connection 400 V Rated Current 1 9 A 400 V Control panel installation IP20 protection Max ambient...

Page 38: ...nts are added geometrically separated by the active and reactive current components Accordingly when selecting a variable frequency drive make sure to size it in such a way that it will be able to supply the total resulting current It may be necessary to install motor chokes or sine wave filters between the variable frequency drive and the motor in order to dampen and compensate for varying curren...

Page 39: ...t air temperature IP20 50 C None 50 C IP401 40 C None 40 C IP55 40 C 1 5 per K 50 C IP66 40 C 2 5 per K 50 C Enclosureversion for IP protection Maximum height without derating Derate Maximum permissible altitude as per IEC UL IP20 IP401 IP55 IP66 1000 m 1 per 100 m 4000 m 2000 m Enclosureversion for IP protection Switching frequency P2 24 setting audible 2 4 kHz 8 kHz 12 kHz 16 kHz 24 kHz 32 kHz I...

Page 40: ...1 s permissible continuous rated operational current of 6 84 is lower than the motor s required rated operational current 8 5 A Reducing the pulse frequency to 8 kHz will make it possible to operate the motor continuously at an altitude of 2 000 m 9 5 A 10 8 55 A b Selected frequency inverter DA1 34014FB B55C Rated operational current 14 A Required derating factors for the 12 kHz switching frequen...

Page 41: ...en the typical drive connection is applied devices comply with the Low Voltage and Electromagnetic Compatibility Directives of the European Union Directives 2006 95 EC EMC 2004 108 EC and ROHS 2011 65 EU In the described system configurations DA1 variable frequency drivesare suitable for use in public and non public networks A DA1 variable frequency drive can be connected to IT networks networks w...

Page 42: ...8 a conditional repair is possible by qualified and certified workshops section 1 13 Service and warranty Dispose of the device according to the applicable environmental laws and provisions for the disposal of electrical or electronic devices Maintenance measures Maintenance interval Clean cooling vents If necessary Check that the fan is working properly 6 24 months depending on the environment Ch...

Page 43: ...or sizes FS4 and FS5 IP20 With the DA1 frequency inverters in sizes FS4 and FS5 the installed device fan can be replaced The fan is inserted and can be removed from the bottom of the device In frame size FS4 Remove the fan cover Figure 23 Remove fan cover Release the plug connection and slide out the fan Figure 24 Release the plug connection 1 2 1 3 4 6 5 5 ...

Page 44: ...d inspection 40 DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com Replace the fan and use the new one Reattach the plug connection Figure 25 Reinsertion of the fan Reinsert the fan cover Figure 26 Reinsert the fan cover 7 8 9 ...

Page 45: ...inspection DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com 41 In size FS5 Remove the fan cover using a wrench Figure 27 Remove fan cover Slide the fan forwards and release the plug connection Figure 28 Remove fan 2 1 3 4 4 5 6 ...

Page 46: ...ncy drive is stored before use suitable ambient conditions must be ensured at the site of storage Storage temperature 40 60 C relative average air humidity 95 non condensing EN 50178 To prevent damage to the variable frequency drive s internal DC link capacitors it is recommended that the variable frequency drive is not stored for more than 12 months section 1 12 Charging the internal DC link capa...

Page 47: ...et to the magnitudes for the corresponding DC link voltage UDC 1 41 x Ue and applied for one hour at least regeneration time DA1 12 DA1 32 approx 324 V DC at Ue 230 V AC DA1 34 approx 560 V DC at Ue 400 V AC DA1 35 approx 705 V DC at Ue 500 V AC 1 13 Service and warranty In the unlikely event that you have a problem with your DA1 variable frequency drive please contact your local sales office When...

Page 48: ...1 DA1 device series 1 13 Service and warranty 44 DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com ...

Page 49: ...your project planning It contains instructions that must be followed when determining which device to use with which rated motor output as well as when selecting protection devices and switchgear selecting cables cable entries and operating the DA1 variable frequency drive All applicable laws and local standards must be complied with when planning and carrying out the installation Not following th...

Page 50: ...d Safety and switching disconnecting devices fuses cable cross sectional areas residual current circuit breakers mains contactors e CDM Complete drive module Variable frequency drive with auxiliary equipment mains and motor chokes radio interference suppression filter brake resistor sine wave filter BDM Basic drive module DA1 Variable frequency drive f Motor and sensor Temperature motor speed g Lo...

Page 51: ...0 protection with an unscrewed VAR and EMC screw DA1 A20C variable frequency drives with an FS2 or FS3 frame size can be connected to corner grounded systems or IT grounding systems not grounded insulated The internal radio interference suppression filter must be disabled in these cases TN S TN C TT While planning the project consider a symmetrical distribution to the three main phase conductors i...

Page 52: ...bserves both the European EU ULN 230 V 400 V 50 Hz and the American USA ULN 240 V 480 V 60 Hz standard voltages in this case 230 V 50 Hz EU and 240 V 60 Hz USA at DA1 12 DA1 32 200 V 10 240 V 10 180 V 0 264 V 0 400 V 50 Hz EU and 480 V 60 Hz USA at DA1 34 380 V 10 480 V 10 342 V 0 528 V 0 500 V 50 Hz EU and 575 V 60 Hz USA at DA1 35 500 V 10 600 V 10 450 V 0 660 V 0 The permissible frequency range...

Page 53: ...amental frequency In the project planning for the connection of three phase supplied variable frequency drives DA1 3 consider onlyAC supply systems that handle permitted asymmetric divergences in the mains voltage 3 If this condition is not fulfilled or symmetry at the connection location is not known the use of an suitable main choke is recommended In order to reduce the THD value up to 30 it is ...

Page 54: ...s of the DA1 series From the AC power supply network they take only very little reactive power of the fundamental harmonics cos ϕ 0 98 In the AC supply system with non choked reactive current compensation devices current deviations can enable parallel resonance and undefinable circumstances In the project planning for the connection of variable frequency drives to AC supply systems with undefined ...

Page 55: ...st be complied with 2 3 2 Fuses The DA1 variable frequency drive and the corresponding supply cables must be protected from thermal overload and short circuits The fuses will protect the supply cable in the event of a short circuit limit any damage to the variable frequency drive and prevent damage to upstream devices in the event of a short circuit in the variable frequency drive Install a manual...

Page 56: ...separately connected earthing cables A symmetrical fully screened 360 low impedance motor cable must be used The length of the motor cable depends on the RFI class and the environment For a US installation UL tested fuses fuse bases and cables AWG must exclusively be used The approved cables must have heat resistance of 70 C 158 F and often require installation in a metallic protective tube see th...

Page 57: ... magnitudewill generally depend on the length of the motor cable the shielding of the motor cable the magnitude of the switching frequency switching frequency of the inverter the implementation of the filter measures the grounding measures at the site of the motor Other protective measures against direct and indirect contact can be used for DA1 variable frequency drives including isolating them fr...

Page 58: ...rature at the location of use The mains contactors listed here are based on the variable frequency drive s rated input side mains current ILN without an external mains choke These are selected based on thermal current Ith Ie AC 1 at the indicated ambient temperature WARNING Push to run operation is not permissible via the mains contactor Pause time 30 s between switching off and on For UL complian...

Page 59: ...ARNING Never connect the DA1 variable frequency drive s output terminals U V and W to the feed in system L1 L2 L3 Connecting the mains voltage to the output terminals can result in the variable frequency drive being irreparably damaged a Q1 thermal overload and short circuit protection b F1 fuse and F2 overload relay alternative to Q1 Mains contactor T1 DA1 variable frequency drive S1 Interlocked ...

Page 60: ...equency drive a mains choke is not necessary Mains chokes are designed based on the mains side input current ILN of the variable frequency drive FS5 FS6 and FS7 DA1 variable frequency drives feature mains chokes in their DC link Using chokes in order to reduce current harmonics is not necessary in this case Only for FS8 DA1 variable frequency drives DA1 34370FB B20C DA 34450FB B20C If it is not gu...

Page 61: ...ional measures used to reduce EMC limits and use longer motor cable lengths are possible in combination with motor chokes and sine wave filters DA1 35 NB devices do not feature an internal radio interference suppression filter DX EMC34 radio interference suppression filters can be connected upstream in order to run these devices on a three phase mains voltage of 500 V Please enquire for radio inte...

Page 62: ...inals DC and BR so that they will be connected in parallel to the DC link In addition to this the braking chopper must be enabled using parameter P1 05 2 or 3 The braking chopper will be switched on automatically if the braking energy being fed back causes the DC link voltage to increase to the switch on voltage s magnitude For example in the case of DA1 34 variable frequency drives the brake chop...

Page 63: ...maximum impulse peak output PPeak The brake resistor must be appropriate for both outputs The maximum pulse power is defined by the braking torque kinetic energy Wkin during braking that is fed back by the motor during braking In the simplified procedure as a guideline value for dimensioning for the impulse peak output PPeak the braking output Pmax of the variable frequency drive or the rated moto...

Page 64: ...ty cycle DF less than the maximum impulse output PPeak The resistance value RB must be at least as much as the minimum permitted resistance value Rmin of the brake transistor Use brake resistors with the recommended RBrec resistance values for the DA1 variable frequency drives ratings For the rated brake resistors for DA1 variable frequency drives please refer to the technical data chapter in ...

Page 65: ... additional protection for the winding insulation inside the motor Motor noise and heat build up will be reduced Figure 34 Measurement data DX LM3 Umax 750 V f2 0 400 Hz fPWM 8 24 kHz setting P2 24 with DA1 It is also recommended to use a motor choke at the variable frequency drive s output if several motors with identical or different rated operational data are being run in parallel V Hz control ...

Page 66: ...500 V l 150 m unscreened motor cable U2 230 V l 300 m U2 500 V l 200 m The DX SIN3 sine wave filters are not permitted to be operated with a lower frequency than the switching frequency stated on the sine wave filter For this the P6 02 parameter auto temperature manage ment needs to be set to the double value of the switching frequency set on the sine wave filter Permissible switching frequencies ...

Page 67: ...formation from the motor manufacturer Only use motors of at least class F temperature rating 155 C maximum constant temperature Choose 4 pole motors where possible with synchronous speeds of 1500 min 1 at 50 Hz or 1800 min 1 at 60 Hz Please observe the operating conditions for S1 operation IEC 60034 1 Do not oversize the motor i e the motor should not be more than one rating level higher than the ...

Page 68: ...Figure 36 Example of a motor rating plate Figure 37 Configuration types Star connected circuit left Delta circuit right Examples based on figures36and 37 Motor with star circuit configuration Mains voltage 3 400 V Output voltage 3 400 V DA1 342D2 Motor with delta circuit configuration Mains voltage 1 230 V Output voltage 3 230 V DA1 124D3 Motor connection DA1 variable frequency drives as per IEC a...

Page 69: ...iple motors in parallel with a single variable frequency drive the individual motors outputs should not be more than three output classes apart If several motors are being run in parallel you will not be able to use the variable frequency drive s electronic motor protection As a result each individual motor must be protected with thermistors and or an overload relay Within a frequency range of 20 ...

Page 70: ...re 38 Example Parallel connection of several motors to one variable frequency drive a Motor choke DX LM3 or sine wave filter DX SIN3 Q11 Q12 Q13 Motor contactors utilization category AC 3 F1 F2 F3 Motor contactor relay overload relay or PKE Q11 F1 M1 Q12 F2 M2 Q13 F3 M3 U1 V1 W1 U1 V1 W1 U1 V1 W1 M 3 M 3 M 3 ...

Page 71: ... filters are required must be taken into account Temperature monitors in the motor windings thermistor Thermo Click must not be connected directly to the variable frequency drive but instead must be connected through a relay approved for the hazardous location e g EMT6 2 9 6 Synchronous reluctance and PM motors DA1 variable frequency drives can be used to run premium efficiency three phase motors ...

Page 72: ...as a result of the corresponding load torque or friction as well as in cases in which coasting has no safety implications v Motor speed t1 STO shutdown Start of coasting Gray Coasting time for motor without safety implications Figure 39 STO conforming to Stop Category 0 This safety function corresponds to uncontrolled stopping as defined in IEC 60204 1 Stop Category 0 It can be used if it is neces...

Page 73: ...otational movement of 180 degrees p Number of motor pole pairs DANGER The STO function is an electronic mechanism that does not provide sufficient protection against electric shock Additional potential isolation measures may be accordingly required e g switch disconnector Standard Classification EN 61800 5 2 2007 Type 2 Safely switched off moment EN ISO 13849 1 2006 PL d EN 61508 Part 1 to 7 SIL 2...

Page 74: ...ards DANGER The STO wiring must be protected against unintended short circuits and unintended tampering and modifications It must be ensured that the STO input signal control signal terminals 12 13 has a safe operating state CAUTION Variable frequency drives with IP 20 protection that are used in environments with a pollution degree of 2 must be installed in a control panel with IP 54 protection o...

Page 75: ...ion page 91 the following requirements must be observed as well for the STO wiring The STO compatible installation must be protected against short circuits and tampering The cables in the STO circuit can be mechanically protected with a closed cable duct or with a conduit eks ground and short circuit safe installation The 24 V DC power supply of the STO inputs can occur from the internal 24 V DC v...

Page 76: ...sed cable duct or installation pipe eks and shielded and the shielding braid must be grounded PES The external control voltage should meet the following specifications Control signal terminals 12 13 STO logical high signal input 18 30 V DC STO 0 V connection to internal control voltage terminal 7 or 9 Figure 41 STO installation with external control voltage 24 V DC 100 mA External Power Supply 0 V...

Page 77: ...o the moment the STO monitoring status changes is less than 20 ms The pick up time from the moment a fault is detected in the STO circuit to the moment Sto F is signaled fault indicator digital output is less than 20 ms 2 10 6 STO function parameters During normal operation supply voltage present there are various options for monitoring the STO inputs control signal terminals 12 and 13 state If th...

Page 78: ...Reserved 9 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 STO STO Safe Torque OFF Status 1 P2 18 240 RUN rw RO2 function 0 13 Selection of the function of output relay RO2 Possible values 0 RUN Enable FWD REV 1 READY variable frequency drive ready for operation 2 Speed speed setpoint value 3 Speed 0 4 Speed Limit ON P2 19 OFF P2 20 5 Motor Current limit ON P2 19 OFF P2 20 6 Speed Limit...

Page 79: ... 1 Auto 5 Following a trip the drive will make up to 5 attempts to restart at intervals according to P6 03 As long as the supply voltage is not switched off the counter content remains The number of start attempts is counted If the drive fails to start automatically on the last attempt it will be switched off with a fault message after which a manual RESET will be required Caution An automatic res...

Page 80: ...Eaton representative 1 Display Error code on the 7 digital display assembly or on the optional DX KEY LED2 keypad 2 Modbus RTU hex Hexadecimal fault code via Modbus No Activity Note 1 The STO inputs control signal terminals 12 13 are de energized With motor standstill and a stop command on the DA1 variable frequency drives InHibit is displayed locked state 2 The STO inputs control signal terminals...

Page 81: ...ot show any signs of heat damage 2 10 10 Safe stop function The purpose of the STO function is to prevent the drive from enabling the motor to produce a torque when there is no input signal at terminals 12 and 13 This makes it possible to integrate the drive into a complete safety system in which the safe stop function needs to be fully implemented The STO function eliminates the need to use elect...

Page 82: ... The drive was accordingly tested in accordance with the following safety standards The values provided here can only be ensured if the DA1 variable frequency drive is installed in an environment that stays within the permissible limits Ambient temperature range 10 to 50 C taking into account any limits that depend on frame size and protection Maximum altitude for rated operation 1000 m above sea ...

Page 83: ...y prohibited Explosion proof areas Environments with damaging substances Oils and acids Gases and fumes Dust Radiated noise Environments with mechanical vibration and impact loads that go beyond the requirements of EN 50178 Areas in which the variable frequency drive takes care of safety functions that must guarantee machine and personnel protection While mounting and or assembling the variable fr...

Page 84: ... for proper air circulation Air should be delivered from the bottom and conveyed outwards through the top If the environment outside the control panel contains dirt particles e g dust a suitable particle filter must be placed on the ventilation openings and forced ventilation must be used The filters must be maintained and cleaned if necessary An appropriate enclosed control panel without ventilat...

Page 85: ...uarantee sufficientair circulation enough thermal clearance must be ensured according to the frame size rating of the frequency inverter Figure 44 Clearances forair cooling left IP20 right IP66 30º 30º 30º 30º The variable frequency drives can be mounted side by side without any lateral clearance between them b c a c a L2 N L3 DC L1 L DC BR U V W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COM L2...

Page 86: ...97 31 1 22 100 3 94 190 112 FS3 IP66 0 0 13 0 51 150 5 91 0 0 FS4 IP20 25 0 98 70 2 76 200 7 87 105 62 FS4 IP55 10 0 39 71 2 8 200 7 87 425 250 FS5 IP20 25 0 98 70 2 76 200 7 87 177 104 FS5 IP55 10 0 39 70 2 76 200 7 87 425 250 FS6 IP55 10 0 39 140 5 52 200 7 87 650 383 FS7 IP55 10 0 39 140 5 52 200 7 87 650 383 FS8 IP20 50 1 97 162 6 38 350 13 78 825 485 Typicalheat loss makes up about 3 of the o...

Page 87: ...e frequency drives with internal fans are installed vertically over each other an air baffle must be placed between the devices Failure to do so may expose the device on top to a thermal overload caused by the guided air flow device fan Figure 46 Deflector due to increased circulation caused by device fan c c ...

Page 88: ...obstructed Residual heat may cause the variable frequency drive s maximum permissible ambient temperature to be exceeded The heat dissipation of the variable frequency drive and of the rated accessories in the power path mains choke motor choke sine filter will vary significantly depending on the load the output frequency and the carrier frequency being used The following formula provides a good r...

Page 89: ... specified positions mount the variable frequency drive and then fully tighten all screws Install the DA1 variable frequency drive only on a nonflammable mounting base e g on a metal plate Dimension and weight specifications for the DA1 variable frequency drive can be found in the section 6 3 Dimensions and frame sizes page 158 Use screws with a washer and split washer with the permissible tighten...

Page 90: ...2 IP20 NEMA 0 75 2 95 215 8 46 4 M4 1 8 85 FS2 IP66 NEMA 4X 176 6 93 200 7 87 4 M4 1 2 1 5 10 62 13 27 FS3 IP20 NEMA 0 100 3 94 255 10 04 4 M4 1 8 85 FS3 IP66 NEMA 4X 198 7 78 252 9 9 4 M4 1 2 1 5 10 62 13 27 FS4 IP20 NEMA 0 125 4 92 400 15 75 4 M8 2 18 FS4 IP55 NEMA 12 110 4 33 428 16 85 4 M8 4 35 4 FS5 IP20 NEMA 0 175 6 89 460 18 11 4 M8 4 35 4 FS5 IP55 NEMA 12 175 6 89 515 20 28 4 M8 15 132 76 ...

Page 91: ...mounting rails To remove the device push down 2 on the clip being held by a spring force 1 For this there is a marked recess on the bottom edge of the device For unlocking it is recommended that a screwdriver with a flat head e g head width 5 mm is used Figure 51 Dismantling from mounting rails Now pull the lower edge away from the mounting surface forwards 3 before lifting the variable frequency ...

Page 92: ...ral stability It is preferable to install it on a rear wall Moreover the top of the cabinet should be fastened to the wall and the two front corners should be fastened to the floor If the cabinet is set up in a freestanding configuration all four corners must be fastened to the floor Figure 52 Stable control panel setup Heavy accessories such as motor chokes and sine wave filters should always be ...

Page 93: ...control signal terminals DA1 A6SC Controlled with controls on the front and or control signal terminals Figure 53 IP66 variants The units must be mounted with four screws and in a vertical position on a wall or panel that is made of nonflammable material and is stable enough to hold the variable frequency drive s weight Figure 54 Openings for fixing screws DA1 A66C DA1 A6SC PWR OFF ON REV FWD 0 FS...

Page 94: ...005Z EN www eaton com On the DA1 A6SC version the main disconnect switch can be locked in the OFF position with a standard padlock Figure 55 DA1 A6SC with padlock Push on the center of the switch in order to open the opening for the padlock PWR OFF ON REV FWD 0 ON OFF PWR 5 mm 2 x 0 20 2 x ...

Page 95: ...end the following measures installation of the variable frequency drive in a metallic conductive housing with a good connection to ground screened motor cables short cables 3 5 1 EMC measures in the control panel In order to have an installation that meets EMC requirements make sure to connect all the metallic parts in the devices and in the control panel to each other across a large area and in a...

Page 96: ... cables carrying high frequencies e g screened motor cables and clean cables e g mains supply cable control and signal cables should be installed at a distance of at least 100 mm from each other in order to avoid electromagnetic interference You should also use separate cable entries if there is a great difference in voltage potentials If control cables and power cables need to cross they should a...

Page 97: ...iable frequency drive An earthing terminal on the variable frequency drive or the system earth must be connected to a neighboring steel element in the building beam ceiling joist an earth electrode in the ground or a mains earth bus The earth points must meet the requirements set forth by the applicable national and local industrial safety regulations and or regulations for electrical systems 3 5 ...

Page 98: ...rth can be disconnected remove the EMC screw to do this The local EMC regulations must be taken into consideration for this If necessary a specific low leakage current EMC filter DX EMC L must be connected upstream In connections to isolated power sources IT networks the EMC and VAR screw should be removed The earth fault monitors required for IT networks must be suitable for operation with power ...

Page 99: ...s are performed and the test must then be repeated The system must then fail the test indicating that the overvoltage protection components have been reconnected 3 5 5 Shielding Cables that are not screened work like antennas sending receiving The effectiveness of the cable screen depends on a good screen connection and a low screen impedance The VAR screw is found only in devices in sizes FS2 and...

Page 100: ...ding cable clamps It also makes it possible to have a 360 EMC connection PES in the case of screened cables These cable brackets are made of galvanized sheet steel Figure 59 DX EMC MNT N left mains and DX EMC MNT M right motor cable brackets For more information and technical data on DX EMC MNT EMC cable brackets please refer to instructional leaflet IL040010ZU DX EMC MNT EMC cable brackets are so...

Page 101: ...45 plug in connection d Motor connection EMC connection PES between the screened motor cable and the motor s terminal box made according to EMC requirements with metal cable gland or with gland plate in the terminal box e Cable Routing Power cables A and control cables B spatially routed separately from each other If different potential levels need to cross they should do so at right angles as far...

Page 102: ... indicated permissible nominal current value WARNING The ground leakage currents in the DA1 variable frequency drives can be greater than 3 5 mA AC According to product standard IEC EN 61800 5 1 an additional grounding conductor must be connected or the existing grounding conductor must have a cross section of at least 10 mm2 DANGER The components in the variable frequency drive s power section re...

Page 103: ... or DC or PE for DC link coupling or if the device is being supplied with DC voltage U V W PE for the input wiring to the motor BR DC or PE for an external braking resistor DC or or DC or PE for connecting all pole sine filters Figure 61 Connection to power section schematic The number and the arrangement of the connection terminals used depend on the DA1 variable frequency drive s frame size and ...

Page 104: ...oltage 230 V DA1 12 200 240 V Connection with three phase supply voltage DA1 32 200 240 V DA1 34 380 400 V DA1 35 500 600 V Motor connection for three phase motors motor voltage supply voltage DA1 12 DA1 32 DA1 34 DA1 35 optional internal or external braking resistor RB DC and DC for DC link coupling or if the device is being supplied with DC voltage To do this the terminal screw cover needs to be...

Page 105: ...enclosure cover Sizes FS4 and FS5 Figure 62 Removing the cover Release the latches by turning them counterclockwise 90 degrees so that they are in a vertical position 1 and lift the cover off forwards 2 Sizes FS6 and FS7 Figure 63 Removing the cover Unscrew the two screws at the bottom 1 lift the cover from the bottom 2 and then remove it forwards 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L1 L2...

Page 106: ... screws six pcs eight pcs 1 and remove the blanking plate 2 Table 8 Connection terminals FS4 FS5 Figure 65 Connection terminals for sizes FS4 and FS5 The upper edge of this cover is inserted into the upper enclosure cover from below Description Connection with three phase supply voltage DA1 32 200 240 V DA1 34 380 480 V DA1 35 500 600 V optional internal or external braking resistor RB Connection ...

Page 107: ...ing connection with ring cable lugs on the right side Terminals DC and DC have the same function as terminals DC and DC Description Connection with three phase supply voltage DA1 32 200 240 V DA1 34 380 480 V DA1 35 500 600 V optional External braking resistor RB Connection for three phase motors motor voltage supply voltage Stud terminal has the same function as terminal DC If the device is insta...

Page 108: ...to open it you will need to unscrew six screws 1 Figure 67 Remove the blanking plate Table 10 Terminal bolts FS8 Figure 68 Terminal bolts on frame size FS8 The PE earthing connection is made with ring cable lugs and the bolts on the right side Description Connection with three phase supply voltage DA1 34 380 480 V optional External braking resistor RB Connection for three phase motors motor voltag...

Page 109: ...counterclockwise 90 degrees so that they are in a vertical position 1 Once the latches are released you can lift the cover off forwards 2 Figure 69 Remove enclosure cover IP66 90 1 2 Connection terminals Description Connection with single phase supply voltage DA1 12 200 240 V Connection with three phase supply voltage DA1 32 200 240 V DA1 34 380 480 V DA1 35 500 600 V Motor connection for three ph...

Page 110: ...Table 12 Stripping lengths in the power section Mains Motor DC Link Brake Resistor Frame size protection A1 Tightening torque mm in Nm lb in FS2 IP20 8 0 3 1 8 85 FS3 IP20 8 0 3 1 8 85 FS2 IP66 10 0 39 1 5 15 FS3 IP66 10 0 39 1 5 15 FS4 IP20 15 space unit ring cable lug M6 2 18 FS4 IP55 15 space unit ring cable lug 4 35 4 FS5 IP20 15 space unit ring cable lug M8 4 35 4 FS5 IP55 15 space unit ring ...

Page 111: ...diate proximity of the variable frequency drive and directly on the motor terminal box Prevent the screen earth kit from unbraiding i e by pushing the separate plastic covering over the end of the screen or by inserting a rubber grommet on the end of the screen Connect the screen braid onto the end across a large area PES Alternatively you can twist the screen braid and connect it to the protectiv...

Page 112: ...ire screened motor line recommended specifications Figure 73 Four core screened motor supply cable a Cu screen braid b PVC outer casing c Flexible wire copper strands d PVC core insulation 3 x black 1 x green yellow e Textile braid and PVC fillers If there are additional subassemblies in a motor feeder such as motor contactors overload relays motor chokes sine wave filters or terminals the shieldi...

Page 113: ... in order to establish an optimal connection Figure 74 Openings with cable glands IP66 a Mains connection supply voltage b Control and signal cables c Motor connection screened cable with metal cable gland The lower metal section already comes with openings for the cable glands to the power section L2N L3 U BR V W L1N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 114: ... the PE terminal Figure 76 Grounding the EMC cable gland IP66 Figure 77 Set up example of the EMC cable gland Frame size Control section Power section Metric gland for hole size FS2 2 x 21 mm 1 x 25 5 mm 3 x 21 mm M20 with 21 mm M25 with 25 5 mm FS3 2 x 21 mm 1 x 25 5 mm 1 x 21 mm 1 x 25 5 mm open M20 with 21 mm M25 with 25 5 mm Make sure that the cable glands have at least IP66 protection 1 2 3 4...

Page 115: ...must be connected to the enclosure s PE earthing connection Figure 78 Blanking plate FS6 FS7 with locating points and earthing stud Figure 79 Blanking plate with openings and earthing stud FS4 FS5 Table 14 Openings FS4 FS5 On frame sizes FS4 and FS5 the equipment supplied includes a second blanking plate with three openings in addition to the solid blanking plate that comes already installed Frame...

Page 116: ...in IP55 FS4 FS7 and IP66 protection they are mounted under the enclosure cover 3 6 2 1 Terminal capacities The connection terminals layout depends on the frame size of the power section The cross sections to be used in the connections and the tightening torques for screws are listed in the following Table 15 Control signal terminal dimensions Figure 80 Plug in control signal terminal designations ...

Page 117: ...hefrequency setpoint values of Bit0 f Fix1 5 Hz P2 01 7 0 V Reference potential 0 V connection terminal 9 8 AO1 DO1 Analog output 1 Digital output 1 Analog 0 10 V maximum 20 mA switchable via parameter P2 11 digital 0 24 V Output frequency f Out P2 11 8 ADO1 function mode 9 0 V Reference potential 0 V connection terminal 7 10 DI5 AI2 Digital Input 5 Analog Input 2 digital 8 30 V High Analog 0 10 V...

Page 118: ...sted The screen is applied on one side in the proximity of the variable frequency drive PES Figure 82 Simple connection example Control signal terminal 12 STO must always be connected to 24 V and control signal terminal 13 STO must always be connected to 0 V reference point for 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 5 6 12 13 7 1 2 3 10 V AI1 0 V STO STO 24 V DI1 DI2 PE PES PES M 4K7 R1 M FWD REV ZB4 ...

Page 119: ... the screen braid at the end and connect it to the protective ground with a cable lug To prevent EMC disturbance this twisted screen connection should be made as short as possible Prevent the screen from becoming unbraided at the other end of the control cable e g by using a rubber grommet The screen braid must not make any connection with the protective ground here because this would cause proble...

Page 120: ...ontrol signal terminal 2 as digital input 1 DI1 FWD clockwise rotating field enable signal Control signal terminal 3 as digital input 2 DI2 REV counterclockwise rotating field enable signal Control signal terminal 4 as digital input 3 DI3 Switch over from f setpoint to fixed frequency f Fix1 f Fix2 Control signal terminal 6 as analog input 1 AI1 analog setpoint value f setpoint Control signal term...

Page 121: ...rminals 8 and 11 figure 84 These outputs can handle a maximum load of 20 mA The output signals can be selected using parameters P2 11 AO1 and P2 13 AO2 Parameters P2 12 AO1 and P2 14 AO2 are used to configure the formats for the analog inputs Figure 85 Analog output AO By default the speed frequency AO1 and the output current AO2 will be displayed Control signal terminals 7 and 9 are the common 0 ...

Page 122: ...6 Connection example coupling relay with free wheeling diode ETS4 VS3 article no 083094 3 6 2 9 Relay output DA1 variable frequency drives feature two relays with dry contacts Relay K1 control signal terminals 14 change over 15 closer and 16 opener Default setting 1 Standby error Error Relay K2 control signal terminals 17 and 18 closer Default setting 0 Drive running RUN The relay function can be ...

Page 123: ...le to do the following Change parameters but not save them Read readings and error registers Address and read parameters via the RJ45 interface the drivesConnect parameter configuration program field buses and SmartWire DT Control level functions are controlled without the power section being powered A fieldbus communication is maintained even if there is no power supply Drive relay output 250 V 6...

Page 124: ...d fieldbus switch ons The internal RS485 switch on transfer Modbus RTU and CANopen and can also communicate via OP Bus with other PowerXL components Figure 88 RJ45 interface example location on FS2 frame size DA1 variable frequency drives have no internal bus termination resistor Use EASY NT R if necessary RJ45 X1 L1 L L2 N L3 DC U DC BR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COM V W PIN 8 P...

Page 125: ...tion of the control signal terminals Terminal Color Function 1 RD red 24 V to FWD REV selector switch 2 BU blue From selector switch FWD 3 YE yellow From selector switch REV 5 GY gray 10 V to potentiometer 6 WH white From potentiometer f Set 7 BK black From potentiometer 0 V For the enable signal for operation you will also need to install an insulated wire jumper from terminal 1 to terminal 12 ST...

Page 126: ...05Z EN www eaton com 3 7 Block diagrams The following block diagrams show all the connection terminals on a DA1 variable frequency drive and their functions when in their default settings An external 24 V power supply can be connected to control signal terminals 1 24 V and 7 or 9 0 V ...

Page 127: ...V 0 500 Hz DA1 34 A20C 3 380 V 10 480 V 10 50 60 Hz 3 400 V 460 V 0 500 Hz DA1 35 A20C 3 500 V 10 600 V 10 50 60 Hz 3 500 V 575 V 0 500 Hz DC BR DC PE W V U M 3 13 STO 1 24 V Out 100 mA 24 V 2 DI1 FWD REV FF1 FF2 FF2 3 DI2 4 DI3 10 DI5 AI2 12 STO EMC 5 10 V Out 10 mA 6 AI1 DI4 0 V 7 VAR CPU STO 10 V 0 V f Soll 0 10 V PES 15 16 Error RUN 17 18 11 14 8 9 6 A 250 V AC 5 A 30 V DC 6 A 250 V AC 5 A 30 ...

Page 128: ...230 V 0 500 Hz DA1 34 B55C 3 380 V 10 480 V 10 50 60 Hz 3 400 V 460 V 0 500 Hz DA1 35 B55C 3 500 V 10 600 V 10 50 60 Hz 3 500 V 575 V 0 500 Hz BR PE W V U M 3 13 STO 1 24 V Out 100 mA 24 V 2 DI1 FWD REV FF1 FF2 FF2 3 DI2 4 DI3 10 DI5 AI2 12 STO 5 10 V Out 10 mA 6 AI1 DI4 0 V 7 CPU STO 10 V 0 V f Soll 0 10 V PES 15 16 Error RUN 17 18 11 14 8 9 6 A 250 V AC 5 A 30 V DC 6 A 250 V AC 5 A 30 V DC A Out...

Page 129: ... error message FAn Fis displayed Type Mains Motor Voltage ULN Frequency fLN Voltage U2 Frequency f2 DA1 34 3 380 V 10 480 V 10 50 60 Hz 3 400 V 460 V 0 500 Hz BR PE W V U M 3 13 STO 1 24 V Out 100 mA 24 V 2 DI1 FWD REV FF1 FF2 FF2 3 DI2 4 DI3 10 DI5 AI2 12 STO 5 10 V Out 10 mA 6 AI1 DI4 0 V 7 CPU STO 10 V 0 V f Soll 0 10 V PES 15 16 Error RUN 17 18 11 14 8 9 6 A 250 V AC 5 A 30 V DC 6 A 250 V AC 5...

Page 130: ... V 0 500 Hz DA1 32 B6SC 3 200 V 10 240 V 10 50 60 Hz 3 230 V 0 500 Hz DA1 34 B6SC 3 380 V 10 480 V 10 50 60 Hz 3 400 V 460 V 0 500 Hz DA1 35 B6SC 3 500 V 10 600 V 10 50 60 Hz 3 500 V 575 V 0 500 Hz DC BR DC W V U M 3 EMC VAR PES 13 STO 1 24 V Out 100 mA 2 DI1 3 DI2 4 DI3 10 DI5 AI2 12 STO 5 10 V Out 10 mA 6 AI1 DI4 0 V 7 CPU STO 10 V 0 V f Soll 0 10 V 0 10 V 0 4 20 mA 15 16 Error RUN 17 18 11 14 8...

Page 131: ...3 of the variable frequency drive Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The insulation resistance must be greater than 1 MΩ Testing the motor insulation Separate the motor cable from the motor U V W and open the bridge circuit star or delta in the motor terminal box Measure the insu...

Page 132: ...s in the IEC HD 60364 DIN VDE 0100 VDE 0100 series have been observed The continuity of all associated protective conductors and equipotential bonding conductors including the corresponding connection points has been ensured Provided that the above requirements are met the aforementioned apparatus meets the requirements in IEC HD 60364 4 41 DIN VDE 0100 410 VDE 0100 410 2007 06 section 411 3 2 5 w...

Page 133: ...n the power section L1 L L2 N L3 U V W DC DC BR PE have been connected properly while taking into account the protection level and have been dimensioned in line with the corresponding requirements The device fan in frame size FS8 requires a connection with the correct phase sequence L1 L2 L3 check the direction of the airflow 7 Each individual phase of the supply voltage L or L1 L2 L3 is protected...

Page 134: ...wer terminals The control signal terminals are isolated from the mains voltage There can be a dangerous voltage on the relay terminals 10 11 even if the variable frequency drive is not being supplied with mains voltage e g integration of relay contacts in control systems with voltage 48 V AC 60 V DC DANGER The components in the variable frequency drive s power section remain energized up to five m...

Page 135: ...or operation Push to run operation using the mains contactor is not permitted Contactors and switchgear repair and maintenance switches on the motor side must not be opened while the motor is in operation Push to run operation of the motor with contactors and switching devices in the output of the variable frequency drive is not permissible WARNING Make sure that there is no danger in starting the...

Page 136: ... generate the control voltage and light up the 7 segment LED display STOP At this point the variable frequency drive will be ready for operation correct operating status and in Stop mode Connection example for three phase motor Terminal Name L1 L Single phase mains connection DA1 12 Three phase mains connection DA1 3 L2 N L3 Ground connection 1 Control voltage 24 V output maximum 100 mA 2 FWD Star...

Page 137: ...or 0 nmotor by using the potentiometer via terminal 6 0 10 V proportional voltage signal The output frequency will then be changed after a delay according to the specified acceleration and deceleration times In the default settings these times are set to 5 seconds each from frame size FS4 they are set to 10 seconds each The acceleration and deceleration ramps specify the time change for the output...

Page 138: ... DA1 A20C devices and the optional external DX KEY LED2 keypad feature a six digit 7 segment LED display Meanwhile DA1 B20C DA1 B55C devices and the optional external DX KEY OLED operating unit feature a multi language clear text display OLED organic light emitting diode display The function keys work in the exact same way With the external DX KEY OLED operating unit two additional keys Hand Auto ...

Page 139: ...the value being displayed A rpm etc real time information START Starts the variable frequency drive1 Changes the operating direction2 if the motor is running STOP Stops the variable frequency drive 1 Reset Resetting after an error message UP Increases the speed1 Increment numeric value or parameter number DOWN Deceleration1 Decrement numeric value or parameter number Notes 1 P1 12 1 one operating ...

Page 140: ...wo seconds in order to exit the parameter interface display Stop Switching between two parameter groups The parameters are in sequential order This means Moving forward from the last parameter in a parameter group will take you to the first parameter in the next parameter group and the other way around Note To access the extended parameter groups you will need to enter the corresponding password i...

Page 141: ...ror messages will be stored in the order in which they occurred with the most recent one in the first place The error messages can be read under monitor parameter P0 13 The values are not deleted when there is a reset to factory settings 5 1 2 Acknowledge error Reset To acknowledge and reset the current error message you can either switch off the supply voltage or press the STOP pushbutton Error m...

Page 142: ... Make the P1 04 and P2 25 ramp times longer in order to have less frequent braking Reduce the load s inertia if possible O I 03 Overcurrent at variable frequency drive output Occurs right after switching on the unit Check the cable connection between the inverter and the motor Check the motor for shorted turns and ground faults Occurs when starting the motor Check whether the motor can rotate free...

Page 143: ... on If the error message still appears the device needs to be replaced Before commissioning the new device check the system for short circuits or ground faults that could have caused the device to fail O Volt 06 Overvoltage in DC link The DC link voltage value can be viewed using parameter P0 20 P0 contains an error register with the last values before the unit was switched off 36 scan time 256 ms...

Page 144: ... is connected to terminal 10 check whether the motor is too hot SC ObS 12 Communication fault with an external operating unit or with a PC Check connections F t dc 13 Excessively high ripple on DC link voltage The DC link voltage ripple can be viewed using P0 16 P0 contains an error register with the last values before the unit was switched off 37 scan time 20 ms Check to make sure that all the ma...

Page 145: ...uit fault Please contact your nearest Eaton sales branch Enc 01 30 No communication between the encoder module and the variable frequency drive Check to make sure that the module is correctly plugged in and secured Enc 02 SP Err 31 The calculated motor speed is different from the measured motor speed Check the encoder connection including the corresponding shielding Increase the value of P6 07 if ...

Page 146: ...dbus frame was received within the time specified in P5 06 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 06 to an acceptable value Sc FO2 51 No valid CANopen frame was received within the time specified in P5 05 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 05 to an...

Page 147: ...ty RH non condensing EN 50178 Ambient temperature range Operation IP20 NEMA 0 ϑ C 10 50 frost free and condensation free IP55 NEMA 3 ϑ C 10 40 with derating of 1 5 pro C above 40 C on rated operational current Ie Note Operation within a temperature range of 40 to 50 C does not conform to UL Certification IP66 NEMA 4X ϑ C 10 40 with derating of 2 5 pro C above 40 C on rated operational current Ie N...

Page 148: ...ximum 2 000 with UL approval maximum 4 000 without UL approval Protection type IP20 NEMA 0 IP55 NEMA 3 IP66 NEMA 4X Fan built in Yes Busbar tag shroud BGV A3 VBG4 finger and back of hand proof Main circuit power section Power supply Rated operating voltage DA1 12 Ue V 1 230 200 V 10 240 V 10 DA1 32 Ue V 3 230 200 V 10 240 V 10 DA1 34 Ue V 3 400 380 V 10 480 V 10 DA1 35 Ue V 3 575 500 V 10 600 V 10...

Page 149: ...load current for 60 s every 600 s IL 150 Starting current for 4 s every 40 s IL 200 Motor cable length screened l m 100 unscreened l m 150 with motor choke Δl 100 increased maximum cable length Switching frequency pulse frequency fPWM kHz 4 32 double modulation 2 16 effective Maximum value depends on rating Operating mode V Hz control slip compensation vector control SLV max Speed error Δn 0 5 DC ...

Page 150: ...tion time t ms 4 Input voltage range High 1 UC V DC 8 30 Input voltage range Low 0 UC V DC 0 4 Analogue input AI Number configurable 0 2 Resolution 12 Bit Accuracy 1 full scale Reaction time t ms 4 Input voltage range URef V 0 10 10 DC Ri 72 kΩ Input current range I mA 0 4 20 RB 500 Ω Setpoint potentiometer recomm fixed resistance R kΩ 1 10 Relay output K Number of relays contacts 2 1 N O 1 change...

Page 151: ...tions 6 1 General rating data DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com 147 STO Safe Torque Off Voltage U V DC 24 18 30 Current I mA 100 SIL category 2 PL d Specifications Symbol Unit Value ...

Page 152: ... 1 79 2 91 4 36 Rated motor output 230 V P kW 0 75 1 5 2 2 230 V P HP 1 2 3 Power input side primary side Number of phases single phase or two phase Rated voltage ULN V 200 10 240 10 50 60 Hz 180 264 V 0 48 62 Hz 0 Input current phase current ILN A 8 5 15 2 19 5 Minimum braking resistor RB Ω 100 50 35 Switching frequency pulse frequency Factory default setting fPWM kHz 16 16 16 Settings range fPWM...

Page 153: ...75 1 5 2 2 4 0 5 5 5 5 230 V P HP 1 2 3 5 7 5 7 5 Power input side primary side Number of phases three phase Rated voltage ULN V 200 V 10 240 V 10 50 60 Hz 180 264 V 0 48 62 Hz 0 Input current phase current ILN A 5 1 8 3 12 6 21 6 29 1 29 1 Minimum braking resistor RB Ω 100 50 35 20 20 20 Switching frequency pulse frequency Factory default setting fPWM kHz 16 16 16 16 16 16 Settings range fPWM kHz...

Page 154: ...5 11 15 18 5 22 30 230 V P HP 10 15 20 25 30 40 Power input side primary side Number of phases three phase Rated voltage ULN V 200 V 10 240 V 10 50 60 Hz 180 264 V 0 48 62 Hz 0 Input current phase current ILN A 36 4 55 8 70 2 82 9 103 6 126 7 Minimum braking resistor RB Ω 22 22 12 12 6 6 Switching frequency Factory default setting fPWM kHz 8 8 8 8 8 4 Settings range fPWM kHz 4 24 4 24 4 24 4 24 4 ...

Page 155: ...r output 230 V P kW 37 45 55 75 230 V P HP 50 60 75 100 Power input side primary side Number of phases three phase Rated voltage ULN V 200 V 10 240 V 10 50 60 Hz 180 264 V 0 48 62 Hz 0 Input current phase current ILN A 172 7 183 3 205 7 255 5 Minimum braking resistor RB Ω 6 6 6 6 Switching frequency pulse frequency Factory default setting fPWM kHz 4 4 4 4 Settings range fPWM kHz 4 12 4 8 4 16 4 12...

Page 156: ...2 2 4 0 5 5 7 5 11 460 V P HP 1 2 3 5 7 5 10 15 Power input side primary side Number of phases three phase Rated voltage ULN V 380 V 10 480 V 10 50 60 Hz 342 528 V 0 48 62 Hz 0 Input current phase current ILN A 2 4 5 1 7 5 11 2 19 22 28 9 Minimum braking resistor RB Ω 400 200 150 100 75 50 40 Switching frequency pulse frequency Factory default setting fPWM kHz 8 8 8 8 8 8 8 Settings range fPWM kHz...

Page 157: ... 22 30 37 45 460 V P HP 15 20 25 30 40 50 60 Power input side primary side Number of phases three phase Rated voltage ULN V 380 V 10 480 V 10 50 60 Hz 342 528 V 0 48 62 Hz 0 Input current phase current ILN A 28 9 37 2 47 52 4 66 1 77 3 92 2 Minimum braking resistor RB Ω 40 22 22 22 12 12 6 Switching frequency pulse frequency Factory default setting fPWM kHz 8 8 8 8 8 8 4 Settings range fPWM kHz 4 ...

Page 158: ... 132 160 200 250 460 V P HP 75 120 150 175 200 250 300 350 Power input side primary side Number of phases three phase Rated voltage ULN V 380 V 10 480 V 10 50 60 Hz 342 528 V 0 48 62 Hz 0 Input current phase current ILN A 112 5 153 2 183 7 217 256 302 370 450 Minimum braking resistor RB Ω 6 6 6 6 6 6 2 2 Switching frequency pulse frequency Factory default setting fPWM kHz 4 4 4 4 4 4 4 4 Settings ...

Page 159: ...ation 500 V S kVA 1 6 2 1 2 4 4 3 6 7 5 600 V S kVA 2 2 5 2 9 5 1 7 3 9 Rated motor output 500 V P kW 0 75 1 5 2 2 4 5 5 7 5 575 V P HP 1 2 3 5 7 5 10 Power input side primary side Number of phases three phase Rated voltage ULN V 500 V 10 600 V 10 50 60 Hz Input current phase current ILN A 2 5 3 7 4 9 7 8 10 8 14 4 Minimum braking resistor RB Ω 50 50 50 50 50 40 Switching frequency pulse frequency...

Page 160: ... 3 Rated motor output 500 V P kW 11 15 15 18 5 22 30 575 V P HP 15 20 20 25 30 40 Power input side primary side Number of phases three phase Rated voltage ULN V 500 V 10 600 V 10 50 60 Hz Input current phase current ILN A 20 6 26 7 26 7 34 41 2 53 Minimum braking resistor RB Ω 40 40 22 22 22 22 Switching frequency pulse frequency Factory default setting fPWM kHz 8 8 8 8 8 8 Settings range fPWM kHz...

Page 161: ...ed motor output 500 V P kW 37 45 55 75 90 110 575 V P HP 50 60 75 100 125 150 Power input side primary side Number of phases three phase Rated voltage ULN V 500 V 10 600 V 10 50 60 Hz Input current phase current ILN A 62 2 75 8 90 9 108 2 162 187 Minimum braking resistor RB Ω 12 12 6 6 6 6 Switching frequency pulse frequency Factory default setting fPWM kHz 8 8 4 4 4 4 Settings range fPWM kHz 4 24...

Page 162: ...C L1 L DC BR U V W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COM b1 b a a1 c1 b2 Frame size a mm in a1 mm in b mm in b1 mm in b2 mm in c mm in c1 mm in 1 mm in 2 mm in m kg lbs FS2 107 4 2 75 3 231 9 1 215 8 5 8 0 31 186 7 3 5 0 2 6 5 0 26 12 2 0 48 1 8 3 97 FS3 131 5 2 100 3 9 273 10 8 255 10 8 5 0 33 204 8 5 0 2 6 5 0 26 12 2 0 48 3 5 7 72 FS4 173 6 81 125 4 92 419 16 5 400 15 75 10 0 39 241 ...

Page 163: ... 1 2 Frame size a mm in a1 mm in b mm in b1 mm in b2 mm in c mm in c1 mm in 1 mm in 2 mm in m kg lbs FS4 171 6 7 110 175 450 17 7 433 17 1 9 0 35 240 9 7 2 0 79 8 0 32 15 0 59 11 5 25 35 FS5 235 9 3 175 6 9 540 21 3 520 20 5 12 0 47 270 10 2 0 79 8 0 32 15 0 59 22 5 49 60 FS6 330 13 200 7 9 865 34 1 840 33 1 15 0 59 313 5 12 4 2 0 79 11 0 43 22 0 87 50 110 23 FS7 330 14 2 200 7 9 1280 50 4 1255 49...

Page 164: ...EMA 0 COM 1 2 3 4 5 6 7 8 9 10111213 1415161718 482 mm 18 98 481 mm 18 94 420 mm 16 54 3 mm 0 12 11 mm 0 43 31 mm 1 22 130 kg 286 6 lbs 35 mm 1 38 15 mm 0 59 2 mm 0 08 30 mm 1 18 942 mm 37 09 1006 mm 39 61 30 mm 1 18 Frame size a mm in a1 mm in b mm in b1 mm in b2 mm in c mm in c1 mm in 1 mm in 2 mm in m kg lbs FS8 480 18 9 420 16 5 995 39 2 944 37 2 30 1 18 481 18 9 3 0 12 15 0 59 35 1 38 130 286...

Page 165: ...nd weights for sizes FS2 and FS3 for IP66 NEMA 4X b b1 c b2 REV FWD 0 ON OFF PWR a a1 1 2 a1 b1 a1 b1 Frame size a mm in a1 mm in b mm in b1 mm in b2 mm in c mm in c1 mm in 1 mm in 2 mm in m kg lbs FS2 188 7 4 176 6 93 257 10 12 200 7 87 20 0 79 239 3 9 43 3 5 0 14 4 2 0 16 8 5 0 33 4 8 10 6 FS3 211 8 29 198 7 78 310 12 2 252 9 9 25 0 98 266 3 10 49 3 5 0 14 4 2 0 16 8 5 0 33 7 3 16 1 1 in 1 25 4 ...

Page 166: ...5 1 8 8 4 3 100 330 DA1 327D0 FS2 8 3 8 8 7 100 330 DA1 32011 FS2 12 6 8 8 10 5 100 330 DA1 32018 FS3 21 6 8 8 18 100 330 DA1 32024FB A20C FS3 29 1 8 8 24 100 330 DA1 32024FB B55C FS4 29 1 16 5 25 100 330 DA1 32030FB B20C FS4 36 4 16 5 30 100 330 DA1 32030FB B55C FS4 36 4 16 5 30 100 330 DA1 32046FB B20C FS4 55 8 16 5 46 100 330 DA1 32046FB B55C FS4 55 8 16 5 46 100 330 DA1 32060FB B20C FS5 63 9 3...

Page 167: ... 100 330 DA1 34030FB B20C FS4 37 2 16 5 30 100 330 DA1 34030FB B55C FS4 37 2 16 5 30 100 330 DA1 34039FB B20C FS4 47 16 5 39 100 330 DA1 34039FB B55C FS4 47 16 5 39 100 330 DA1 34046FB B20C FS4 52 4 16 5 46 100 330 DA1 34046FB B55C FS4 52 4 16 5 46 100 330 DA1 34061FB B20C FS5 66 1 35 2 61 100 330 DA1 34061FB B55C FS5 63 8 35 2 61 100 330 DA1 34072FB B20C FS5 77 3 35 2 72 100 330 DA1 34072FB B55C ...

Page 168: ...30 DA1 35012NB FS3 14 4 8 8 12 100 330 DA1 35017NB FS3 20 6 8 8 17 100 330 DA1 35022NB A20C FS3 26 7 8 8 22 100 330 DA1 35022NB B55C FS4 26 7 16 5 22 100 330 DA1 35028NB B20C FS4 34 16 5 28 100 330 DA1 35028NB B55C FS4 34 16 5 28 100 330 DA1 35034NB B20C FS4 41 2 16 5 34 100 330 DA1 35034NB B55C FS4 41 2 16 5 34 100 330 DA1 35041NB B20C FS5 53 35 2 43 100 330 DA1 35043NB B55C FS4 53 16 5 43 100 33...

Page 169: ...le 29 Safety features Symbol Description Circuit breaker FAZ B 1N 1 pole N FAZ B 2 2 pole FAZ B 3 3 pole Rated operating voltage 230 400 V AC Switching capacity 15 kA Motor protection switch PKM0 PKZM4 3 pole Rated operating voltage 690 V AC Switching capacity PKM0 150 kA to 12 A and 50 kA to 32 A PKZM4 50 kA Circuit breaker NZMC 3 pole Rated operating voltage 690 V AC Switching capacity 36 kA Fus...

Page 170: ...30 LPJ 30SP DA1 32024FB A20C 29 1 40 FAZ B40 3 PKZM4 40 Z DII SE 40A GG 40 LPJ 40SP DA1 32024FB B55C 29 1 40 FAZ B40 3 PKZM4 40 Z DII SE 40A GG 40 LPJ 40SP DA1 32030FB B20C 36 4 50 FAZ B50 3 PKZM4 50 Z DII SE 50A GG 50 LPJ 50SP DA1 32030FB B55C 36 4 50 FAZ B50 3 PKZM4 50 Z DII SE 50A GG 50 LPJ 50SP DA1 32046FB B20C 55 8 63 FAZ B63 3 NZMC1 S80 Z DII SE 63A GG 70 LPJ 70SP DA1 32046FB B55C 55 8 63 FA...

Page 171: ...0 3 PKZM4 50 Z DII SE 50A GG 50 LPJ 50SP DA1 34039FB B20C 47 63 FAZ B63 3 PKZM4 58 Z DII SE 63A GG 60 LPJ 60SP DA1 34039FB B55C 47 63 FAZ B63 3 PKZM4 58 Z DII SE 63A GG 60 LPJ 60SP DA1 34046FB B20C 52 4 63 FAZ B63 3 PKZM4 58 Z DII SE 63A GG 70 LPJ 70SP DA1 34046FB B55C 52 4 63 FAZ B63 3 PKZM4 58 Z DII SE 63A GG 70 LPJ 70SP DA1 34061FB B20C 66 1 80 NZMC1 S80 80NHG000B 400 80 LPJ 80SP DA1 34061FB B5...

Page 172: ...7 32 PKM0 32 32NHG000B 32NHG000B 690 35 LPJ 35SP DA1 35028NB B20C 34 40 PKZM4 40 40NHG000B 40NHG000B 690 45 LPJ 45SP DA1 35028NB B55C 34 40 PKZM4 40 40NHG000B 40NHG000B 690 45 LPJ 45SP DA1 35034NB B20C 41 2 50 PKZM4 50 50NHG000B 50NHG000B 690 60 LPJ 60SP DA1 35034NB B55C 41 2 50 PKZM4 50 50NHG000B 50NHG000B 690 60 LPJ 60SP DA1 35041NB B20C 53 63 PKZM4 58 63NHG000B 63NHG000B 690 70 LPJ 70SP DA1 350...

Page 173: ... connection DA1 12 2 3 5 4 6 A1 A2 1 13 14 Frame size Input current Output current Mains contactors thermal AC1 current Device type A A Type max 50 C and IEC A Type max 40 C and UL A Voltage class 230 V Mains voltage 50 60 Hz ULN 200 10 240 10 V Ue 230 V AC single phase U2 230 V AC 3 phase DA1 124D3 FS2 8 5 4 3 DILEM P1DILEM 50 DILEM P1DILEM 50 DA1 127D0 FS2 15 2 7 DILEM P1DILEM 50 DILEM P1DILEM 5...

Page 174: ...9 1 24 DILM17 38 DILM17 40 DA1 32024FB B55C FS4 29 1 25 DILM17 38 DILM17 40 DA1 32030FB B20C FS4 36 4 30 DILM17 38 DILM17 40 DA1 32030FB B55C FS4 36 4 30 DILM17 38 DILM17 40 DA1 32046FB B20C FS4 55 8 46 DILM40 57 DILM40 60 DA1 32046FB B55C FS4 55 8 46 DILM40 57 DILM40 60 DA1 32060FB B20C FS5 63 9 61 DILM50 71 DILM50 80 DA1 32061FB B55C FS5 70 2 61 DILM50 71 DILM50 80 DA1 32072FB B20C FS5 74 72 DIL...

Page 175: ... FS4 37 2 30 DILM17 38 DILM17 40 DA1 34030FB B55C FS4 37 2 30 DILM17 38 DILM17 40 DA1 34039FB B20C FS4 47 39 DILM40 57 DILM40 60 DA1 34039FB B55C FS4 47 39 DILM40 57 DILM40 60 DA1 34046FB B20C FS4 52 4 46 DILM40 57 DILM40 60 DA1 34046FB B55C FS4 52 4 46 DILM40 57 DILM40 60 DA1 34061FB B20C FS5 66 1 61 DILM50 71 DILM50 80 DA1 34061FB B55C FS5 63 8 61 DILM50 71 DILM50 80 DA1 34072FB B20C FS5 77 3 72...

Page 176: ...2 DA1 35022NB A20C FS3 26 7 22 DILM17 38 DILM17 40 DA1 35022NB B55C FS4 26 7 22 DILM17 38 DILM17 40 DA1 35028NB B20C FS4 34 28 DILM17 38 DILM17 40 DA1 35028NB B55C FS4 34 28 DILM17 38 DILM17 40 DA1 35034NB B20C FS4 41 2 34 DILM25 43 DILM25 45 DA1 35034NB B55C FS4 41 2 34 DILM25 43 DILM25 45 DA1 35041NB B20C FS5 53 43 DILM40 57 DILM40 60 DA1 35043NB B55C FS4 53 43 DILM40 57 DILM40 60 DA1 35054NB B2...

Page 177: ...ble 37 Rated mains chokes DA1 voltage class 230 V single phase Device type Frame size Input current Mains choke ULN max 240 V 10 50 60 Hz 10 ILN max 50 oC A Type A Voltage class 230 V Mains voltage 50 60 Hz ULN 200 10 240 10 V Ue 230 V AC single phase U2 230 V AC 3 phase DA1 124D3FB FS2 8 5 DX LN1 013 13 DA1 127D0FB FS2 15 2 DX LN1 018 18 DA1 12011FB FS2 19 5 DX LN1 024 24 ...

Page 178: ... LN3 016 16 DA1 32018 FS3 21 6 DX LN3 025 25 DA1 32024FB A20C FS3 29 1 DX LN3 040 40 DA1 32024FB B55C FS4 29 1 DX LN3 040 40 DA1 32030FB B20C FS4 36 4 DX LN3 040 40 DA1 32030FB B55C FS4 36 4 DX LN3 040 40 DA1 32046FB B20C FS4 55 8 DX LN3 060 60 DA1 32046FB B55C FS4 55 8 DX LN3 060 60 DA1 32060FB B20C FS5 63 9 DX LN3 080 80 DA1 32061FB B55C FS5 70 2 DX LN3 080 80 DA1 32072FB B20C FS5 74 DX LN3 080 ...

Page 179: ...34024FB B55C FS4 28 9 DX LN3 040 40 DA1 34030FB B20C FS4 37 2 DX LN3 040 40 DA1 34030FB B55C FS4 37 2 DX LN3 040 40 DA1 34039FB B20C FS4 47 DX LN3 050 50 DA1 34039FB B55C FS4 47 DX LN3 050 50 DA1 34046FB B20C FS4 52 4 DX LN3 060 60 DA1 34046FB B55C FS4 52 4 DX LN3 060 60 DA1 34061FB B20C FS5 66 1 DX LN3 080 80 DA1 34061FB B55C FS5 63 8 DX LN3 080 80 DA1 34072FB B20C FS5 77 3 DX LN3 080 80 DA1 3407...

Page 180: ...DA1 35022NB A20C FS3 26 7 DX LN3 040 40 DA1 35022NB B55C FS4 26 7 DX LN3 040 40 DA1 35028NB B20C FS4 34 DX LN3 040 40 DA1 35028NB B55C FS4 34 DX LN3 040 40 DA1 35034NB B20C FS4 41 2 DX LN3 050 50 DA1 35034NB B55C FS4 41 2 DX LN3 050 50 DA1 35041NB B20C FS5 53 DX LN3 060 60 DA1 35043NB B55C FS4 53 DX LN3 060 60 DA1 35054NB B20C FS5 59 5 DX LN3 060 60 DA1 35054NB B55C FS5 62 2 DX LN3 080 80 DA1 3506...

Page 181: ...d the variable frequency drive should not be longer than 300 to 500 mm if they are installed without screening The DX EMC radio interference suppression filters with IP20 protection listed below are intended for installation in a control panel Sizes DX EMC34 400 and DX EMC34 750 have IP00 protection Please inquire about higher degrees of protection For more information and technical data on DX EMC...

Page 182: ...30 V AC 3 phase Table 41 Rated radio interference suppression filter single phase Device type Frame size Input current Radio interference filter Rated operational current Leakage current IEC38 10 C1 C2 C3 A Type A A m m m DA1 124D3 FS2 8 5 DX EMC12 014 FS2 14 8 25 50 75 DA1 127D0 FS2 15 2 DX EMC12 014 FS2 14 8 25 50 75 DA1 12011 FS2 19 5 DX EMC12 025 FS2 25 8 25 75 100 DX EMC FS2 Base mounted filt...

Page 183: ...0 29 25 50 75 DX EMC34 030 L 30 6 5 5 25 50 DA1 32024FB B55C FS4 29 1 DX EMC34 030 30 29 25 50 75 DX EMC34 030 L 30 6 5 5 25 50 DA1 32030FB B20C FS4 36 4 DX EMC34 042 42 30 25 50 75 DX EMC34 042 L 42 6 5 5 25 50 DA1 32030FB B55C FS4 36 4 DX EMC34 042 42 30 25 50 75 DX EMC34 042 L 42 6 5 5 25 50 DA1 32046FB B20C FS4 55 8 DX EMC34 075 75 22 25 50 75 DX EMC34 075 L 75 6 5 5 25 50 DA1 32046FB B55C FS4...

Page 184: ...0 250 37 25 50 75 DX EMC34 250 L 250 7 5 25 50 DA1 32202FB B55C FS7 205 7 DX EMC34 250 250 37 25 50 75 DX EMC34 250 L 250 7 5 25 50 DA1 32248FB B55C FS7 255 5 DX EMC34 400 400 60 5 25 50 DX EMC34 400 L 400 8 5 25 50 Device type Frame size Input current Radio interference filter Rated operational current Leakage current IEC38 10 C1 C2 C3 A Type A A m m m DX EMC FS DX EMC FS Base mounted filter for ...

Page 185: ... 29 25 50 75 DX EMC34 030 L 30 6 5 5 25 50 DA1 34024FB A20C FS3 28 9 DX EMC34 030 30 29 25 50 75 DX EMC34 030 L 30 6 5 5 25 50 DA1 34024FB B55C FS4 28 9 DX EMC34 030 30 29 25 50 75 DX EMC34 030 L 30 6 5 5 25 50 DA1 34030FB B20C FS4 37 2 DX EMC34 042 42 30 25 50 75 DX EMC34 042 L 42 6 5 5 25 50 DA1 34030FB B55C FS4 37 2 DX EMC34 042 42 30 25 50 75 DX EMC34 042 L 42 6 5 5 25 50 DA1 34039FB B20C FS4 ...

Page 186: ...7 DX EMC34 250 250 37 25 50 75 DX EMC34 250 L 250 7 5 25 50 DA1 34202FB B55C FS7 217 DX EMC34 250 250 37 25 50 75 DX EMC34 250 L 250 7 5 25 50 DA1 34240FB B55C FS7 256 DX EMC34 400 400 60 5 25 50 DX EMC34 400 L 400 8 5 25 50 DA1 34302FB B55C FS7 302 DX EMC34 400 400 60 5 25 50 DX EMC34 400 L 400 8 5 25 50 DA1 34370FB B55C FS8 370 DX EMC34 400 400 60 5 25 50 DX EMC34 400 L 400 8 5 25 50 DA1 34450FB...

Page 187: ... the maximum braking output Pmax of the variable frequency drive with the rated motor output Load groups simplified classification Low duty Low load with short braking duration and low duty factor up to about 25 e g for horizontal conveyors and handling equipment for bulk cargo and general cargo end carriages sliding doors and turbomachinery centrifugal pumps fans High duty High load with long bra...

Page 188: ...8 5 Exception Resistors DX BR3 100 and DX BR5 33 do not feature a circuit breaker They are inserted into the corresponding recesses on the DA1 variable frequency drive s heat sinks frame sizes FS2 and FS3 for IP20 and FS4 and FS5 for IP55 and are automatically protected against thermal overloads as a result heat sink overtemperature display O t For more information and technical data on the DX BR ...

Page 189: ...5 5 DX BR5 33 33 0 5 9 11 DX BR025 1920 25 1 92 35 42 DA1 32024FB B55C FS4 12 20 5 5 DX BR5 33 33 0 5 9 11 DX BR025 1920 25 1 92 35 42 DA1 32030FB B55C FS4 12 22 7 5 DX 025 1440 25 1 44 19 23 DX 027 2880 27 2 88 38 46 DA1 32046FB B55C FS4 12 22 11 DX 025 1440 25 1 44 13 16 DX BR022 5K1 22 5 1 46 56 DA1 32061FB B55C FS5 6 12 15 2 DX 025 1440 12 5 2 88 19 23 DX BR012 5K1 12 5 1 34 41 DA1 32072FB B55...

Page 190: ...DA1 34024FB A20C FS3 40 40 11 DX BR050 920 50 0 92 9 10 DX BR047 5K1 47 5 1 46 56 DA1 34024FB B55C FS4 22 40 11 DX BR050 920 50 0 96 9 10 DX BR047 5K1 47 5 1 46 56 DA1 34030FB B55C FS4 22 22 15 DX BR025 1440 25 1 44 10 12 DX BR022 5K1 22 5 1 34 41 DA1 34039FB B55C FS4 22 22 18 5 DX BR025 1920 25 1 92 10 12 DX BR022 9K2 22 9 2 50 60 DA1 34046FB B55C FS4 22 22 22 DX BR025 1920 25 1 92 9 10 DX BR022 ...

Page 191: ...BR Two units of this model connected in series 2 2 DX BR Four units of this model two sets of two connected in parallel and the resulting two parallel links connected in series with each other Resistance values R Bmin minimum permitted resistance value R Brec recommended resistance value P max Rated power for the low duty and high duty classification Device type Frame size Resistor value Braking r...

Page 192: ...C FS3 50 50 11 DX BR050 1440 50 1 44 13 16 2 DX BR025 1920 50 3 84 35 42 DA1 35022NB A20C FS3 33 33 15 DX BR050 1440 50 1 44 10 12 DX BR040 5K1 40 5 1 34 41 DA1 35022NB B55C FS4 33 33 15 DX BR050 1440 50 1 44 10 12 DX BR040 5K1 40 5 1 34 41 DA1 35028NB B55C FS4 33 33 18 5 DX BR040 3K1 40 3 1 17 20 DX BR047 9K2 47 9 2 50 60 DA1 35034NB B55C FS4 22 22 22 DX BR022 3K1 22 3 1 14 17 DX BR022 9K2 22 9 2...

Page 193: ... 3 DA1 349D5 DA1 359D0 DX LM3 011 11 DA1 32011 3 DX LM3 011 11 DA1 34014 DA1 35012 DX LM3 016 16 DA1 32018 DA1 34018 DA1 35017 DX LM3 035 35 DA1 32024 DA1 34024 DA1 35022 DX LM3 035 35 DA1 32030 DA1 34030 DA1 35028 DX LM3 035 35 DA1 35034 DX LM3 035 35 DA1 32046 DA1 34039 DA1 35043 DX LM3 050 50 DA1 34046 DX LM3 050 50 DA1 32061 DA1 34061 DA1 35054 DX LM3 063 63 DA1 32072 DA1 34072 DA1 35065 DX LM...

Page 194: ...tion with a derating of 1 5 per C above 40 C on rated operational current Ie of DA1 and DX LM3 2 DX LM3 motor choke only for motor voltages mains voltages ULN of up to 500 V AC 3 Above 40 C use DX LM3 016 motor choke 4 Above 40 C with a derating of 1 5 on rated operational current Ie of DA1 and DX LM3 For more information and technical data on DX LM3 motor chokes please refer to instruction leafle...

Page 195: ...xed switching frequencies Accordingly the switching frequency P2 24 must be set to the value set in parameter P6 02 auto temperature management P2 24 P6 02 Permissible switching frequencies for DA1 with DX SIN3 1 8 kHz 2 12 kHz For the DA1 variable frequency drive the set value with the double modulation procedure is the double value of the effective value in the sine filter 1 8 kHz 4 kHz 2 12 kHz...

Page 196: ...32 8 7 DA1 32046 DA1 34039 DA1 35034 DX SIN3 048 48 7 8 DA1 34046 DA1 35041 DX SIN3 048 48 7 8 DA1 35043 DX SIN3 048 48 7 8 DA1 32060 DA1 34061 DA1 35054 DX SIN3 061 61 8 3 DA1 32061 DX SIN3 061 61 8 3 DA1 32072 DA1 35065 DX SIN3 072 72 7 5 DA1 32090 DA1 32072 DA1 35078 DX SIN3 090 90 10 DA1 34090 DX SIN3 090 90 10 DA1 32110 DA1 34110 DA1 35105 DX SIN3 115 115 11 DA1 32150 DA1 34150 DA1 35130 DX S...

Page 197: ... in DA1 variable frequency drives They can be used for fixed switching frequencies 8 kHz P2 24 double modulation Output voltage U2max to 500 V Rotating field frequencies f2 of 0 to 60 Hz They make it possible to forego the use of screened motor cables Please inquire for DX SIN3 A all pole sine filters for motor currents of up to 180 A DX SIN3 A all pole sine filters may be operated only with fixed...

Page 198: ... Voltage drop uK at 400 V A DA1 342D2 DX SIN3 005 A 5 5 DA1 344D1 DX SIN3 005 A 5 5 DA1 345D8 DX SIN3 013 A 13 5 DA1 349D5 DX SIN3 013 A 13 5 DA1 34014 DX SIN3 024 A 24 5 DA1 34018 DX SIN3 024 A 24 5 DA1 34024 DX SIN3 024 A 24 5 DA1 34030 DX SIN3 046 A 46 5 DA1 34039 DX SIN3 046 A 46 5 DA1 34046 DX SIN3 046 A 46 5 DA1 34061 DX SIN3 062 A 62 5 DA1 34072 DX SIN3 075 A 75 5 DA1 34090 DX SIN3 150 A 15...

Page 199: ...re DT network MN04012009Z DX COM STICK3 KIT Parameter copying stick for establishing a Bluetooth connection to PC software smartphone app MN040003 IL040051ZU DX CBL PC 3M0 Wired communication between DA1 and PC MN040003 IL040025ZU DX SPL R145 2SL1PL RJ45 8 pole splitter two sockets one plug on short connection cable lL04012023Z DX SPL RJ45 3SL RJ45 8 pole splitter three sockets lL04012023Z DX EMC ...

Page 200: ...7 Accessories 7 1 List of accessories 196 DA1 Variable Frequency Drives 08 18 MN04020005Z EN www eaton com ...

Page 201: ...uit type 64 Commissioning 131 Communication module 12 Connection 67 99 112 Connection terminals 105 Control panel installation 88 Control section 112 Control signal terminals 112 113 121 Cooling measures 81 D DC link coupling 100 DC link voltage 58 Delta circuit 64 Delta network 47 Derating 35 Designation 25 Digital input 116 Digital output 118 Dimensions 158 Disconnecting device 51 Double modulat...

Page 202: ...enings 111 Operating unit 134 P Parallel connection 34 65 Parameter manual 5 PDS Power Drives System 45 Permanent magnet motors 67 Position of installation 81 Power factor correction equipment 50 Power section 99 Power supply 47 Protection against electric shock 128 Protective earth 93 Push to run operation 131 R Radio interference filter 177 Rated motor current 33 Rated operational data 15 143 14...

Page 203: ...ng lengths 106 Supply data 113 Switching frequency 62 177 Synchronous reluctance motors 67 System overview 12 T Terminal bolts 104 Terminal capacities 112 THD Total Harmonic Distortion 49 Three phase motor 63 64 132 Tightening torques 86 106 U Units of measurement 9 Use intended 37 V VAR 95 Voltage balance 49 Voltage classes 29 W Warranty 43 ...

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Summary of Contents for PowerXL DA1

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Eaton PowerXL DA1, Installation Manual, Page: 7 / 203

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