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Eaton Powerware 225 kVA Three-Phase Power Distribution Unit, Installation And Operation Manual

The Eaton Powerware 225 kVA Three-Phase Power Distribution Unit offers reliable and efficient power distribution for commercial and industrial settings. Ensure a seamless installation and smooth operation with the comprehensive Installation and Operation Manual, available for free download from manualshive.com. Access the manual today to maximize the potential of your Powerware unit.

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EATON 

Powerware

®

 225 kVA PDU Installation and Operation Manual  

S

  164201629 Rev D

 www.powerware.com

i

Table of Contents

1

Introduction

1−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1

PDU Standard Features

1−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.1

Control Panel

1−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.2

Power Monitoring

1−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.3

Manual Restart

1−5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.4

Emergency Power-off

1−5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.5

Output Transformer and Transformer Monitoring

1−5

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1.1.6

Customer Interface

1−5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.7

Fault Monitoring

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.8

Installation Features

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.9

Expansion

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2

Options

1−6

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1.2.1

Distribution Panels

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.2

Subfeed Breakers

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.3

Transient Voltage Surge Suppression

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.4

Sidecars

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.5

Floorstand

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.6

Branch Circuit Monitoring

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.7

Remote Emergency Power−off

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.8

Optional X−Slot Cards

1−7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.3

Configurations

1−8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.4

Using This Manual

1−8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.5

Conventions Used in This Manual

1−9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.6

Symbols

1−9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.7

Safety Warnings

1−10

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1.8

For More Information

1−11

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1.9

Getting Help

1−11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Section I – Installation

2

PDU Installation Plan and Unpacking

2−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.1

Creating an Installation Plan

2−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.2

Preparing the Site

2−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.2.1

Environmental Considerations

2−2

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2.2.2

Preparing for Wiring the PDU

2−2

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2.3

Inspecting and Unpacking the PDU

2−2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

Installing the PDU

3−1

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3.1

Preliminary Installation Information

3−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2

Unloading the PDU from the Pallet

3−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.3

Installing PDU Power Wiring

3−3

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3.4

Installing TB1 and TB2 Interface Connections

3−6

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3.5

Initial Startup

3−7

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3.6

Completing the Installation Checklist

3−7

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4

Installing a Remote Emergency Power−off Switch

4−1

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Summary of Contents for Powerware 225 kVA Three-Phase Power Distribution Unit

Page 1: ...Powerware Three Phase Power Distribution Unit PDU 225 kVA Installation and Operation Manual Includes all 30 200kVA PDU Models and 225 kVA PDU Models with K1 and K13 Transformers ...

Page 2: ...commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense WARN...

Page 3: ... 1 7 1 2 7 Remote Emergency Power off 1 7 1 2 8 Optional X Slot Cards 1 7 1 3 Configurations 1 8 1 4 Using This Manual 1 8 1 5 Conventions Used in This Manual 1 9 1 6 Symbols 1 9 1 7 Safety Warnings 1 10 1 8 For More Information 1 11 1 9 Getting Help 1 11 Section I Installation 2 PDU Installation Plan and Unpacking 2 1 2 1 Creating an Installation Plan 2 1 2 2 Preparing the Site 2 1 2 2 1 Environm...

Page 4: ...6 4 PDU Operating Instructions 6 16 6 4 1 Starting the PDU 6 16 6 4 2 Restarting the PDU 6 17 6 4 3 Manual Restart Option 6 17 6 4 4 Using the Emergency Power off Switch 6 18 6 4 5 Using the Remote Emergency Power off Switch 6 18 6 4 6 Shutdown 6 19 7 Communication 7 1 7 1 X Slot Cards 7 1 7 2 Remote Notification 7 1 7 3 Terminal Mode 7 2 7 3 1 PDU LCD Screens 7 2 7 3 2 Profile Log 7 3 7 3 3 Event...

Page 5: ...ironmental Specifications 9 1 10 Warranty 10 1 11 Installation Reference A 1 A 1 PDU Physical Features and Requirements A 1 A 2 Oneline Drawings and Schematic A 23 A 3 Power Wiring Installation Notes A 31 A 4 Location of PDU Conduit Landing and Wire Entry Plates A 39 A 5 Location of Power Terminals A 43 A 6 Interface Wiring Notes A 50 A 7 Optional Remote Emergency Power off REPO A 55 A 8 Optional ...

Page 6: ...y DIP Switches 7 6 Figure 7 4 a Select Connection b Configure Port Settings and c Enter Configuration Password 7 7 Figure 7 5 a Configure Card Setting b Set Powerware ConnectPDU Web SNMP Card IP Address and c Save and Exit 7 8 Figure 7 6 Powerware ConnectPDU Web SNMP Card Summary Page 7 8 Figure A 1 Powerware 225 kVA PDU A 6 Figure A 2 Powerware 225 kVA PDU with Front Mounted Sidecars A 7 Figure A...

Page 7: ...ons PDU with Two Output Distribution Panels A 43 Figure A 30 Power Terminal Locations PDU with Left 225A F Frame Subfeed Breakers and a Right Output Distribution Panel A 44 Figure A 31 Power Terminal Locations PDU with Right 225A F Frame Subfeed Breakers and a Left Output Distribution Panel A 45 Figure A 32 Power Terminal Locations PDU with Left and Right 225A F Frame Subfeed Breakers A 46 Figure ...

Page 8: ...TABLE OF CONTENTS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com vi This page intentionally left blank ...

Page 9: ... as part of the sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 1 1 PDU Standard Features The PDU has the following standard features that provide cost effective and consistently reliable power distribution 1 1 1 Control Panel The control panel located on the front of the PDU contains an LCD pan...

Page 10: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 2 Figure 1 1 Powerware 225 kVA Three Phase PDU Cabinet ...

Page 11: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 3 Figure 1 2 Powerware 225 kVA Three Phase PDU Cabinet with Two Front Mounted Sidecars ...

Page 12: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 4 Figure 1 3 Powerware 225 kVA Three Phase PDU Cabinet with Two Side Mounted Sidecars ...

Page 13: ...ing 208 120 Vac to the load S Transformer Overtemperature Monitoring An overtemperature sensor is provided to monitor the PDU transformer and issue a warning alarm if the temperature of the transformer reaches 180 C S Transformer Shutdown Monitoring A shutdown sensor is provided to shut down the PDU if the temperature of the transformer reaches 200 C This feature can be enabled or disabled by an E...

Page 14: ... Features Cabinets can be permanently bolted to the floor or left standing on leveling feet Power and control wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals Optional X Slot connectivity cards are quickly installed at the front of the unit and are hot pluggable 1 1 9 Expansion The PDU supports custom configurations and scalability ...

Page 15: ... Branch Circuit Monitoring The Powerware Energy Management System Level 3 EMS Level 3 metering is designed to provide branch circuit monitoring BCM features for Powerware PDUs The unique benefits include the following S Monitors any 42 circuit panel measuring and storing energy parameters for each of the 42 individual monitored circuits S Monitors voltage and current for branch and subfeed breaker...

Page 16: ...sidecars with one or two 225A 42 circuit distribution panels S 600V 208V with transformer and one or two 225A 42 circuit distribution panels one to eight 225A F frame subfeed breakers one 225A 42 circuit distribution panel and one to four 225A F frame subfeed breakers up to four front mounted sidecars with one or two 225A 42 circuit distribution panels one or two side mounted sidecars with one or ...

Page 17: ...on Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl 1 6 Symbols The following are examples of symbols used on the PDU to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refe...

Page 18: ...risk of fire or electric shock install this PDU in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use S Ensure all power is disconnected before performing installation or service S Locate the PDU on concrete or ot...

Page 19: ...S Branch circuit monitoring troubleshooting including alarms and conditions and service and support Visit www powerware com or contact an Eaton service representative for information on how to obtain copies of this manual 1 9 Getting Help If help is needed with any of the following S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in ...

Page 20: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 12 This page intentionally left blank ...

Page 21: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 1 Section I Installation ...

Page 22: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 2 ...

Page 23: ...tup date 2 1 Creating an Installation Plan Before installing the PDU read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system 2 2 Preparing the Site For the PDU to operate at peak efficiency the installation site should meet the environmental parameters outlined in thi...

Page 24: ... at 90 C If wire is run in an ambient temperature greater than 40 C higher temperature wire and or larger size wire may be necessary 2 3 Inspecting and Unpacking the PDU The cabinet is shipped bolted to a wooden and metal pallet see Figure 2 1 and protected with outer protective packaging material CAUTION The PDU is heavy see Table A on page A 2 If unpacking instructions are not closely followed t...

Page 25: ...rom the pallet 4 Remove the protective covering from the cabinet 5 Remove the packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact ...

Page 26: ...PDU INSTALLATION PLAN AND UNPACKING EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 2 4 This page intentionally left blank ...

Page 27: ...quipment weight and point loading 3 2 Unloading the PDU from the Pallet The PDU cabinet is bolted to a pallet consisting of four angle metal supports secured to two four inch by six inch wood supports WARNING S The PDU is heavy see Table A on page A 2 If unloading instructions are not closely followed the cabinet may cause serious injury S Do not install a damaged cabinet Report any damage to the ...

Page 28: ...t Hardware Step 8 Jacking Bolt Step 5 Side Support Cabinet Support Hardware Step 13 Figure 3 1 Removing Shipping Supports 8 Loosen but do not remove the hardware holding the 4 6 supports to the front and rear supports see Figure 3 1 9 Turn each jacking bolt consecutively two full turns until the 4 6 supports clear the floor by approximately 3 mm 1 8 WARNING RISK OF INSTABILITY Turning the jacking ...

Page 29: ... customer supplied hardware See Figure A 43 on page A 58 for floorstand drawings and dimensions 17 Adjust and level the floorstand to the height of the raised floor 18 Roll the PDU onto the floorstand from the front of the floorstand Center the PDU wheels between the floorstand left and right end plates CAUTION Use leveling feet only for distributing the weight of the cabinet equally Using the lev...

Page 30: ... source and the PDU input terminals See Table K through Table N on pages A 35 through A 38 for termination requirements 7 Ground the PDU according to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug See Figure A 29 Figure A 30 Figure A 31 or Figure A 32 starting on page A 46 for PDU terminal locations 8 If wiring a PDU with only subfee...

Page 31: ...e location of the subfeed CTs If the CTs are mounted on the input side of the breaker proceed to Step 13 if the CTs are mounted on the output side of the breaker route branch wiring through the CTs opposite the breaker terminal to the breaker lug 13 If wiring a PDU with sidecars proceed to Step 14 otherwise proceed to Step 16 14 Install customer supplied branch circuit breakers Cutler Hammer bolt ...

Page 32: ...iew the wiring and termination requirements see paragraph A 6 on page A 50 and paragraph A 7 on page A 55 5 Route the PDU interface wiring through either the top or bottom of the cabinet to the PDU interface terminals See Figure A 37 on page A 52 for wiring access and terminal locations See paragraph A 4 on page A 39 for conduit landing plate locations Top Access Wiring Remove the top conduit plat...

Page 33: ...g software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed NOTE The Installation Checklist MUST be completed prior to starting the PDU for the first time Installation Checklist All packing materials and restraints have been removed from each cabinet The PDU is placed in ...

Page 34: ...________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _____________...

Page 35: ...pe switch not tied into any other circuits The factory default configuration is set up for use with a normally open switch To use a normally closed switch the configuration must be changed during setup by an Eaton Customer Service Engineer NOTE This procedure is intended to be used for the installation of the Eaton REPO switch If installing another manufacturer s switch use this procedure only as ...

Page 36: ...rminal Board TB1 on the PDU Universal Control Board UCB Wire Size Tightening Torque 3 NO TB1 5 Twisted Wires 2 14 22 AWG 0 75 4 0 mm2 7 lb in 0 8 Nm 4 NO TB1 6 NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a normally open or normally closed latching type switch not tied into any other circuits The factory default configuration is set up for use with a normally open swit...

Page 37: ...ck that was not used for the UPS EPO wiring will help maintain isolation between the control systems A normally open NO contact and a normally closed NC contact are provided and the two are electrically isolated If single pole double throw action is desired one side of the NO contact can be jumpered to one side of the NC contact to form the common connection point REPO switch wiring must be accord...

Page 38: ...INSTALLING A REMOTE EMERGENCY POWER OFF SWITCH EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 4 This page intentionally left blank ...

Page 39: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 5 Section II Operation ...

Page 40: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 6 ...

Page 41: ... from the AC source is routed through the main input breaker and an optional transformer to one to eight subfeed breakers Power is then distributed to the critical loads or other distribution panels through the subfeed breakers Figure 5 2 shows the path of electrical power through the PDU with subfeed breakers NOTE The number of subfeed breakers depends on the breaker rating and PDU configuration ...

Page 42: ...com 5 2 Transformer AC Input from Source Output to Loads 42 Pole Panelboard Optional Panelboard Input Circuit Breaker POWER DISTRIBUTION UNIT Main Input Breaker Main Power Flow 42 Pole Panelboard Output to Loads Optional Panelboard Input Circuit Breaker Figure 5 1 Current Path Through the PDU with Distribution Panelboards ...

Page 43: ... DISTRIBUTION UNIT Main Input Breaker Main Power Flow Optional Output Subfeed Breaker 1 Output to Loads or RPP Output to Loads or RPP Output Subfeed Breaker 5 Output Subfeed Breaker 2 Output Subfeed Breaker 3 Output Subfeed Breaker 4 Output Subfeed Breaker 6 Output Subfeed Breaker 7 Output Subfeed Breaker 8 Figure 5 2 Current Path Through the PDU with Subfeed Breakers ...

Page 44: ... Input Breaker Optional Transformer POWER DISTRIBUTION UNIT Main Power Flow Output to Loads or RPP Output to Loads Output Subfeed Breaker 1 Output Subfeed Breaker 2 Output Subfeed Breaker 3 Output Subfeed Breaker 4 42 Pole Panelboard Panelboard Input Circuit Breaker Figure 5 3 Current Path Through the PDU with Distribution Panelboard and Subfeed Breakers ...

Page 45: ...tempting to operate any of the controls 6 1 PDU Controls and Displays Figure 6 1 through Figure 6 4 identify and show the location of the controls on the PDU and optional sidecars The descriptions provide a brief overview of the PDU controls with standard and optional features NOTE Read the operation sections of this manual and have thorough knowledge of PDU operation before attempting to operate ...

Page 46: ...PDU OPERATING INSTRUCTIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 6 2 Control Panel EPO Figure 6 1 PDU Controls Doors Closed ...

Page 47: ...istribution Panel Right Distribution Panel Input Breaker Left Distribution Panel Input Breaker X Slot Communication Bays RS 232 Service Port Optional TVSS Status Display Open left inside door to view NOTE The PDU is shown with both left and right distribution panels However the installed configuration may contain only a left or right distribution panel Figure 6 2 PDU Controls Doors Removed with Di...

Page 48: ... installed configuration may contain a left or right distribution panel and one to four left or right subfeed breakers Main Input Breaker CB1 Left 42 Circuit 225A Distribution Panel Left Distribution Panel Input Breaker X Slot Communication Bays RS 232 Service Port Optional TVSS Status Display Open left inside door to view Subfeed Breakers Figure 6 3 PDU Controls Doors Removed with a Distribution ...

Page 49: ...reakers Subfeed Breakers Main Input Breaker CB1 X Slot Communication Bays RS 232 Service Port Optional TVSS Status Display Open left inside door to view NOTE The PDU is shown with eight subfeed breakers However the installed configuration may contain one to eight subfeed breakers Figure 6 4 PDU Controls Doors Removed with Subfeed Breakers ...

Page 50: ...Panel Bottom 42 Circuit 225A Distribution Panel Top Distribution Panel Input Breaker Bottom Distribution Panel Input Breaker NOTE The sidecar is shown with both top and bottom distribution panels However the installed configuration may contain only a top or bottom distribution panel Figure 6 5 Front Mounted Sidecar Controls Doors Removed with Distribution Panels ...

Page 51: ...th top and bottom distribution panels However the installed configuration may contain only a top or bottom distribution panel Top 42 Circuit 225A Distribution Panel Bottom 42 Circuit 225A Distribution Panel Top Distribution Panel Input Breaker Bottom Distribution Panel Input Breaker Figure 6 6 Side Mounted Sidecar Controls Doors Removed with Distribution Panels ...

Page 52: ...S A horizontal row of pushbuttons 2 S A vertical column of status indicators 3 The following paragraphs describe how to use the PDU control panel to monitor the PDU See paragraph 6 4 PDU Operating Instructions for specific procedures When the unit powers up the screen displays the Eaton Powerware logo as shown in Figure 6 7 To advance to the main menu and mimic screen press any control panel pushb...

Page 53: ...ng utility power System events on the PDU can be indicated by horns lights messages or all three Select EVENTS from the menu bar on the main menu screen to look at the active events screen This screen shows any currently active alarms notices or commands For more information on using the events screen see paragraph 6 2 7 on page 6 12 S System Event Horns The system event horn beeps to alert an ope...

Page 54: ...tus and operations C The menu bar lists the available screens To select a screen press the pushbutton under the screen D Each navigation pushbutton function depends on the screen displayed Use the pushbuttons to select menu screens or scroll through available screens The LCD options above the pushbuttons indicate each pushbutton s function You can use the LCD and the pushbuttons to S Look at a log...

Page 55: ...ption Description EVENTS Displays the list of Active System Events and a historical log of system events METER Displays performance meters for the system or critical load CONTROL Displays the Control screen to turn the PDU load off PROFILE Displays load profile over a one hour period for the most recent 24 months Profile includes highest and lowest input and output currents frequencies power level...

Page 56: ...s press the up or down arrow pushbuttons on the menu bar History Press the HISTORY pushbutton on the Active Events menu bar to display the History Log The History Log lists up to 127 system events in chronological order with the most recent event listed last once 127 is reached the earliest event is overwritten The end of the log the most recent events is displayed first scroll upward to view olde...

Page 57: ...ut current in Input kWH If optional input CTs are installed the screen shows the total power being supplied to the PDU BCM If the optional Energy Management System branch circuit monitoring BCM is installed press the PANEL pushbutton to display the BCM meter screens Refer to the Powerware Energy Management System EMS Level 3 Interface User s Guide If BCM is not installed an option unavailable mess...

Page 58: ... System Setup Level 1 password to be changed Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Display change password screen Use the left or right arrow pushbuttons to select the password character position Use the up or down arrow pushbuttons to change the password character Once the new password is entered press the DONE pushbutton The Display change password save screen ...

Page 59: ... display the Enter Password screen Use the left or right arrow pushbuttons to select the password character position Use the up or down arrow pushbuttons to change the password character Once the password is entered press the DONE pushbutton The System Setup Level 2 menu screen is displayed The default password is SUP Function Selection Use the up or down arrow pushbuttons to highlight the setup f...

Page 60: ...Unfasten the front door latch and swing the doors open 2 Verify that the PDU circuit breakers and switches are set as follows PDU Main Input Breaker CB1 OPEN PDU Distribution Panel Input Breakers or Subfeed Breakers if installed OPEN Distribution Panel Branch Breakers if installed OPEN NOTE If the PDU is supplied by an UPS it is recommended that the UPS be placed in bypass mode before starting the...

Page 61: ... cleared 1 Unfasten the front door latch and swing the doors open 2 Reset the main input breaker CB1 to the OFF position NOTE If the PDU is supplied by an UPS it is recommended that the UPS be placed in bypass mode before starting the PDU because of the possibility of high inrush current creating an UPS overload condition 3 Close the PDU main input breaker CB1 4 Verify that the OFF and ALARM statu...

Page 62: ...restart the system after using the EPO until the cause of the shutdown has been identified and cleared 2 To restart the PDU after using the EPO pushbutton reset the EPO switch and follow the procedure in paragraph 6 4 2 6 4 5 Using the Remote Emergency Power off Switch A PDU emergency power off can be initiated by the REPO pushbutton switch In an emergency you can use this switch to control the PD...

Page 63: ...n and follow the procedure in paragraph 6 4 2 Deactivated Unlock pushbutton to release Activated Pushbutton locked into place Figure 6 11 REPO Operation 6 4 6 Shutdown To shut down the PDU 1 Unfasten the front door latch and swing the doors open 2 Shut down the load equipment according to the manufacturer s recommended shutdown sequence Load equipment may be turned off at the equipment or at the c...

Page 64: ...PDU OPERATING INSTRUCTIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 6 20 This page intentionally left blank ...

Page 65: ...DU s parameters to a Building Management System BMS It has a built in switching hub that allows one additional network device to be connected to the network without the requirement of an additional network drop LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer For installation and setup of the Powerware ConnectPDU Web SNMP Card see...

Page 66: ...and enter terminal mode S Call Out The Call Out function allows the PDU to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the PDU to call a remote computer and leave a one line descriptive message of the alarm or notice condition Numeric paging support allows the PDU to call a paging service and send numeric messages S Housekeeping The ...

Page 67: ...ms that occur while the History Log is printing are included in chronological order The History Log lists up to 127 system events in chronological order with the most recent event listed last Figure 7 2 shows a sample History Log printout In this mode system events are continually logged through the serial port to the device connected to the port The printed log entries contain a time and date sta...

Page 68: ...ss 1 04 16 2006 22 34 01 620 ALARM Input Phase Loss 2 04 16 2006 22 34 01 620 ALARM Input Phase Loss 3 04 16 2006 22 34 01 620 ALARM Output Phase Loss 1 04 16 2006 22 34 01 620 ALARM Output Phase Loss 2 04 16 2006 22 34 01 620 ALARM Output Phase Loss 3 04 16 2006 22 35 00 875 STATUS Control Power Status On 04 17 2006 13 35 01 225 ALARM Input Phase Loss 1 04 17 2006 13 35 01 225 ALARM Input Phase L...

Page 69: ...he following mandatory network settings IP Address static address _____ _____ _____ _____ Gateway IP Address _____ _____ _____ _____ Network Mask IP Address _____ _____ _____ _____ If setting up the Powerware ConnectPDU Web SNMP Card in a DHCP environment the network administrator must set up the DHCP server to provide a static address each time the card makes a DHCP request Provide the network ad...

Page 70: ...MP Card in a DHCP environment set DIP switch 2 to the 1 on position NOTE If there is another card already installed with an attached communication cable disconnect the cable and then remove the card 3 To prevent electrostatic discharge ESD place one hand on a metal surface such as the PDU cabinet frame 4 Slide the card into the open slot and secure with the screws 5 Connect an active Ethernet cabl...

Page 71: ...ings and c Enter Configuration Password 5 Set the serial line to 9600 baud No parity 8 data bits 1 stop bit and no flow control see Figure 7 4 b 6 Verify that the PDU logic power is turned on 7 After a few seconds press Enter The Password prompt appears see Figure 7 4 c If the Password prompt does not appear press Enter again If it still does not appear check the following conditions S Verify the ...

Page 72: ...other options as needed for this particular configuration by typing the corresponding number shown in the menu Each Configuration Menu setting is described in detail in the Appendix of the Powerware ConnectPDU Web SNMP Card User s Guide The other options can be changed later if you prefer 7 Type 0 until returned to the Main Menu see Figure 7 5 c 8 Type 0 to save all settings and exit the card conf...

Page 73: ... 0 BOOL Status 155 Output under or over frequency 0 BOOL Status 156 Remote emergency power off 0 BOOL Status 162 Building Alarm 2 0 BOOL Status 163 Building Alarm 1 0 BOOL Status 169 Output overload 0 BOOL Status 241 Emergency shutdown command 0 BOOL Status 303 Greater than 106 overload on phase A 0 BOOL Status 304 Greater than 106 overload on phase B 0 BOOL Status 305 Greater than 106 overload on...

Page 74: ... 4 INPUT VOLTS AB 4875 10 Volts 5 INPUT VOLTS BC 4915 10 Volts 6 INPUT VOLTS CA 4895 10 Volts 19 INPUT CURRENT PHASE A 0 10 Amps 20 INPUT CURRENT PHASE B 0 10 Amps 21 INPUT CURRENT PHASE C 0 10 Amps 22 OUTPUT TRUE POWER 51 10 kW 23 INPUT TRUE POWER 0 10 kW 24 OUTPUT APPARENT POWER 51 10 kVA 25 INPUT APPARENT POWER 0 10 kVA 26 OUTPUT POWER FACTOR 100 100 27 INPUT POWER FACTOR 0 100 28 OUTPUT FREQUE...

Page 75: ...Register 67 LOAD CURRENT PHASE B 138 10 Amps 68 LOAD CURRENT PHASE C 140 10 Amps 69 LOAD CURRENT PHASE A BAR CHART 2266 10 Amps 70 LOAD CURRENT PHASE B BAR CHART 2266 10 Amps 71 LOAD CURRENT PHASE C BAR CHART 2266 10 Amps 79 OUTPUT VOLTS A 1230 10 Volts 80 OUTPUT VOLTS B 1223 10 Volts 81 OUTPUT VOLTS C 1227 10 Volts 82 NEUTRAL CURRENT 10 10 Amps ...

Page 76: ...COMMUNICATION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 7 12 This page intentionally left blank ...

Page 77: ...ing steps daily 1 Check the area surrounding the PDU Verify the area is not cluttered allowing free access to the unit 2 Verify the air intakes vents on front of cabinet and exhaust opening on top of the cabinet are not blocked 3 Verify the operating environment is within the parameters specified in Chapter 9 Product Specifications and paragraph A 1 on page A 1 4 Record the check results and any c...

Page 78: ... 2 8 3 Short Circuits Short circuits are not considered normal phenomena in PDU system applications Tripping of protective devices due to low impedance short circuits should be thoroughly investigated for damage to conductors insulation and the protective devices in accordance with the manufacturer s recommendations ...

Page 79: ... Operating Output Voltage Nominal 10 15 208 Vac nominal 60 Hz Operating Output Frequency Range 5 Hz Output Current See Appendix A Table G Table H or Table I 9 4 Environmental Specifications Operating Temperature 0 to 40 C 32 to 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 40 to 60 C R...

Page 80: ...PRODUCT SPECIFICATIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 9 2 This page intentionally left blank ...

Page 81: ...have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Eaton does not provide a labor warranty for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manuf...

Page 82: ...WARRANTY EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 10 2 This page intentionally left blank ...

Page 83: ...tic S Power wiring installation notes S Location of conduit and wire entry landing plates S Location of power terminals S Interface wiring notes including terminal locations S Optional Remote Emergency Power off REPO S Optional floorstand A 1 PDU Physical Features and Requirements 1 The PDU is palleted for shipping 2 Do not tilt the PDU cabinet more than 10 from vertical or the cabinet may tip ove...

Page 84: ... 1480 639 1405 4 at 159 8 351 3 75 750 1650 716 1575 4 at 179 393 8 100 898 1975 864 1900 4 at 216 475 125 934 2055 900 1980 4 at 225 495 150 989 2175 955 2100 4 at 238 8 525 200 1182 2600 1148 2525 4 at 287 631 3 225 1273 2800 1239 2725 4 at 309 8 681 3 PDU with single side mounted sidecar 30 593 1305 559 1230 4 at 139 8 307 5 50 661 1455 627 1380 4 at 156 8 345 75 739 1625 705 1550 4 at 176 3 38...

Page 85: ... and working space From the Left Side of the Cabinet PDU PDU with front mounted left sidecar or PDU with side mounted right sidecar 508 mm 20 for door clearance and working space From the Right Side of the Cabinet PDU with front mounted right sidecar or PDU with front mounted left and right sidecars 508 mm 20 for door clearance and working space From the Left Side of the Cabinet PDU with front mou...

Page 86: ...put Watts BTU hr Kg cal hr 30 1 480 208 120 1728 5898 115 30 13 480 208 120 1584 5407 106 30 20 480 208 120 1536 5243 102 50 1 480 208 120 2880 9830 192 50 13 480 208 120 2640 9011 176 50 20 480 208 120 2560 8738 170 75 1 480 208 120 4320 14744 287 75 13 480 208 120 3960 13516 263 75 20 480 208 120 3840 13106 255 100 1 480 208 120 5280 18021 351 100 13 480 208 120 4800 16382 319 100 20 480 208 120...

Page 87: ...208 120 2560 8738 170 50 20 600 208 120 2304 7864 153 75 1 600 208 120 3888 13270 259 75 13 600 208 120 3564 12164 237 75 20 600 208 120 3456 11795 230 100 1 600 208 120 4752 16219 316 100 13 600 208 120 4320 14744 287 100 20 600 208 120 4158 14191 276 125 1 600 208 120 6534 22300 434 125 13 600 208 120 5616 19167 373 125 20 600 208 120 4212 14376 280 150 1 600 208 120 7128 24328 474 150 13 600 20...

Page 88: ...INSTALLATION REFERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 6 Figure A 1 Powerware 225 kVA PDU ...

Page 89: ...TON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 7 Front Mounted Sidecar Optional Front Mounted Sidecar Optional PDU Figure A 2 Powerware 225 kVA PDU with Front Mounted Sidecars ...

Page 90: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 8 Side Mounted Sidecar Optional Side Mounted Sidecar Optional PDU Figure A 3 Powerware 225 kVA PDU with Side Mounted Sidecars ...

Page 91: ...NCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 9 Dimensions are in millimeters inches Front View Right Side View Figure A 4 PDU Dimensions Front and Right Side View ...

Page 92: ...EFERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 10 Dimensions are in millimeters inches Top View Bottom View Figure A 5 PDU Dimensions Top and Bottom View ...

Page 93: ...CE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 11 Dimensions are in millimeters inches Front View Figure A 6 PDU Dimensions Front View with Front Mounted Left Sidecar ...

Page 94: ...owerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 12 Dimensions are in millimeters inches Top View Bottom View Figure A 7 PDU Dimensions Top and Bottom View with Front Mounted Left Sidecar ...

Page 95: ...E EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 13 Dimensions are in millimeters inches Front View Figure A 8 PDU Dimensions Front View with Front Mounted Right Sidecar ...

Page 96: ...owerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 14 Dimensions are in millimeters inches Top View Bottom View Figure A 9 PDU Dimensions Top and Bottom View with Front Mounted Right Sidecar ...

Page 97: ...ON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 15 Dimensions are in millimeters inches Front View Figure A 10 PDU Dimensions Front View with Front Mounted Left and Right Sidecars ...

Page 98: ...are 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 16 Dimensions are in millimeters inches Top View Bottom View Figure A 11 PDU Dimensions Top and Bottom View with Front Mounted Left and Right Sidecar ...

Page 99: ...CE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 17 Dimensions are in millimeters inches Front View Figure A 12 PDU Dimensions Front View with Side Mounted Left Sidecar ...

Page 100: ...owerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 18 Dimensions are in millimeters inches Top View Bottom View Figure A 13 PDU Dimensions Top and Bottom View with Side Mounted Left Sidecar ...

Page 101: ...E EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 19 Dimensions are in millimeters inches Front View Figure A 14 PDU Dimensions Front View with Side Mounted Right Sidecar ...

Page 102: ...owerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 20 Dimensions are in millimeters inches Top View Bottom View Figure A 15 PDU Dimensions Top and Bottom View with Side Mounted Right Sidecar ...

Page 103: ...ON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 21 Dimensions are in millimeters inches Front View Figure A 16 PDU Dimensions Front View with Side Mounted Left and Right Sidecars ...

Page 104: ...are 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 22 Dimensions are in millimeters inches Top View Bottom View Figure A 17 PDU Dimensions Top and Bottom View with Side Mounted Left and Right Sidecar ...

Page 105: ... sidecars with distribution panel output Figure A 20 on page A 26 30 150 kVA 208 208 PDU with one to eight subfeed breaker outputs and optional sidecars with distribution panel output Figure A 21 on page A 27 30 225kVA 480 600 208 120 PDU with distribution panel output and optional sidecars with distribution panel output Figure A 22 on page A 28 30 225kVA 480 600 208 120 PDU with one distribution ...

Page 106: ... Critical Load B Output to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for one or two 42 pole 225A distribution panels Sidecars are available with options for one or two 42 pole 225A distribu...

Page 107: ... to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for one 42 pole 225A distribution panel and up to four 225A subfeed breakers Sidecars are available with options for one or two 42 pole 225A distribution panels 225A Su...

Page 108: ...B Output to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for up to eight 225A subfeed breakers Sidecars are available with options for one or two 42 pole 225A distribution panels 225A Subfeed Breakers 225A Subfeed Bre...

Page 109: ...to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for one or two 42 pole 225A distribution panels Sidecars are available with options for one or two 42 pole 225A distribution panels Transformer ...

Page 110: ...Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for one 42 pole 225A distribution panel and up to four 225A subfeed breakers Sidecars are available with options for one or two 42 pole 225A distribution panels 225A Subfeed Breakers Transform...

Page 111: ...d B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with options for up to eight 225A subfeed breakers Sidecars are available with options for one or two 42 pole 225A distribution panels 225A Subfeed Breakers 225A Subfeed Breakers Transformer 480V 2...

Page 112: ...INSTALLATION REFERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 30 Figure A 24 PDU Distribution Panel Schematic ...

Page 113: ...ore operating the PDU Once the debris shield is removed do not place objects on the ventilation grill 7 Optional 225A distribution panels use Cutler Hammer bolt on type BAB or QBHW breakers for bolt on panels or plug on type HQP or QPHW breakers for plug on panels Breakers to be provided by the customer 8 208V input PDU is only available up to 150 kVA 480V and 600V input PDUs are available up to 2...

Page 114: ... on the PDU The total combined load is not to exceed the maximum output rating NOTE Callout letters A and B map to Figure A 18 on page A 24 Figure A 19 on page A 25 and Figure A 20 on page A 26 Table H Input Output Ratings and External Wiring Requirements for the Powerware 225 kVA PDU 480V Basic Unit Rating Units Rating 60 Hz kVA 30 50 75 100 125 150 200 225 Input Output Voltage Volts 480 208 480 ...

Page 115: ...al electrical codes AC Output Maximum Amps 84 139 209 278 347 417 556 625 AC Output from Subfeed Breakers to the Critical Load 3 Phases 1 Neutral 1 Ground B Wire branch circuits in accordance with branch circuit breaker manufacturer s ratings power cable termination sizes listed in Table N and national and local electrical codes Maximum output ratings are to be in accordance with the rating label ...

Page 116: ...n Breaker Size kAIC Rating Standard High 208 30 84 125A 65 100 50 139 175A 65 100 75 209 300A 65 100 100 278 350A 65 100 125 347 450A 65 100 150 417 600A 65 100 480 30 36 60A 35 65 50 60 80A 35 65 75 90 125A 35 65 100 120 150A 35 65 125 150 200A 35 65 150 180 225A 35 65 200 241 300A 35 65 225 271 350A 35 65 600 30 29 50A 18 25 50 48 60A 18 25 75 72 100A 18 25 100 96 125A 18 25 125 120 150A 18 25 1...

Page 117: ... Breaker CB1 30 125A A Phase A 1 2 8 75 Slotted B Phase B 1 2 8 75 Slotted C Phase C 1 2 8 75 Slotted N Neutral 2 1 0 31 275 5 16 Hex 50 175A A Phase A 1 2 0 8 75 Slotted B Phase B 1 2 0 8 75 Slotted C Phase C 1 2 0 8 75 Slotted N Neutral 2 1 0 31 275 5 16 Hex 75 300A A Phase A 2 1 0 31 275 5 16 Hex B Phase B 2 1 0 31 275 5 16 Hex C Phase C 2 1 0 31 275 5 16 Hex N Neutral 2 3 0 31 275 5 16 Hex 100...

Page 118: ... 120 3 16 Hex B Phase B 1 1 13 5 120 3 16 Hex C Phase C 1 1 13 5 120 3 16 Hex N Neutral Not required 100 150A A Phase A 1 1 0 13 5 120 3 16 Hex B Phase B 1 1 0 13 5 120 3 16 Hex C Phase C 1 1 0 13 5 120 3 16 Hex N Neutral Not required 125 200A A Phase A 1 3 0 13 5 120 3 16 Hex B Phase B 1 3 0 13 5 120 3 16 Hex C Phase C 1 3 0 13 5 120 3 16 Hex N Neutral Not required 150 225A A Phase A 1 3 0 13 5 1...

Page 119: ... A 1 3 8 75 Slotted B Phase B 1 3 8 75 Slotted C Phase C 1 3 8 75 Slotted N Neutral Not required 100 125A A Phase A 1 1 13 5 120 3 16 Hex B Phase B 1 1 13 5 120 3 16 Hex C Phase C 1 1 13 5 120 3 16 Hex N Neutral Not required 125 150A A Phase A 1 1 0 13 5 120 3 16 Hex B Phase B 1 1 0 13 5 120 3 16 Hex C Phase C 1 1 0 13 5 120 3 16 Hex N Neutral Not required 150 200A A Phase A 1 3 0 13 5 120 3 16 He...

Page 120: ...ction Size of Pressure Termination Tightening Torque Nm lb in Type and Size Screw AC Output from Subfeed Breakers to Critical Load 225A F Frame A Phase A 1 4 0 31 275 5 16 Hex B Phase B 1 4 0 31 275 5 16 Hex C Phase C 1 4 0 31 275 5 16 Hex N Neutral 1 4 0 31 275 5 16 Hex G Ground 84 4 14 or 2 x 12 14 4 6 4 0 35 8 2 8 25 10 14 2 3 20 Slotted AC Output from Distribution Panel Breakers to Critical Lo...

Page 121: ...anged with bottom prepunched output plates Remove panel to drill or punch conduit holes or remove knockouts Sidecar Top Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts Exhaust Grill Debris Shield Remove shield before operating system Front of PDU NOTE Sidecars are optional Sidecar Top Entry Conduit Landing Plates for AC Output Remove pane...

Page 122: ...es for AC Output from May be interchanged with top solid output plates Remove panel to drill or punch conduit holes or remove knockouts Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts Front of PDU Figur...

Page 123: ... to drill or punch conduit holes or remove knockouts Exhaust Grill Debris Shield Remove shield before operating system Front of PDU Sidecar Top Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts PDU Top Entry Conduit Landing Plates for AC Output May be interchanged with bottom prepunched output plates Remove panel to drill or punch conduit h...

Page 124: ...ch conduit holes or remove knockouts PDU Bottom Entry Conduit Landing Plate for AC Input Remove panel to drill or punch conduit holes Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit holes or remove knockouts Front of PDU Figure ...

Page 125: ...ribution Panel Input Breaker 225A Distribution Panel Use Cutler Hammer bolt on type BAB or QBHW breakers or plug on type HQP or QPHW breakers Output Neutral Terminals Neutral Bonding Terminal Input Ground Terminals AC Input A B C See Figure A 35 for details TVSS optional Lightning Arrestor optional NOTE The PDU is shown with both left and right distribution panels However the installed configurati...

Page 126: ...al Terminals Neutral Bonding Terminal Input Ground Terminals AC Input A B C See Figure A 35 for details TVSS optional Lightning Arrestor optional NOTE The PDU is shown with four subfeed breakers and a distribution panel However the installed configuration may contain one to four subfeed breakers with or without a distribution panel CT Strips optional 225A F Frame Subfeed Breakers AC Output A B C S...

Page 127: ...NOTE The PDU is shown with four subfeed breakers and a distribution panel However the installed configuration may contain one to four subfeed breakers with or without a distribution panel 225A F Frame Subfeed Breakers Distribution Panel Input Breaker 225A Distribution Panel Use Cutler Hammer bolt on type BAB or QBHW breakers or plug on type HQP or QPHW breakers CT Strips optional AC Output A B C S...

Page 128: ...als AC Input A B C See Figure A 35 for details TVSS optional Lightning Arrestor optional NOTE The PDU is shown with eight subfeed breakers However the installed configuration may contain one to eight subfeed breakers 225A F Frame Subfeed Breakers 225A F Frame Subfeed Breakers AC Output A B C See Figure A 36 for details AC Output A B C See Figure A 36 for details Figure A 32 Power Terminal Location...

Page 129: ...or QBHW breakers or plug on type HQP or QPHW breakers Distribution Panel Input Breaker Isolated Ground Terminals optional Output Ground Terminals Distribution Panel Input Breaker 225A Distribution Panel Use Cutler Hammer bolt on type BAB or QBHW breakers or plug on type HQP or QPHW breakers Neutral Terminals Neutral Terminals Output Ground Terminals CT Strips optional CT Strips optional CT Strips ...

Page 130: ... or QBHW breakers or plug on type HQP or QPHW breakers Distribution Panel Input Breaker Isolated Ground Terminals optional Output Ground Terminals Distribution Panel Input Breaker 225A Distribution Panel Use Cutler Hammer bolt on type BAB or QBHW breakers or plug on type HQP or QPHW breakers Neutral Terminals Neutral Terminals Output Ground Terminals CT Strips optional CT Strips optional CT Strips...

Page 131: ...ware com A 49 AC Input to Main Breaker CB1 Phase A Phase B Phase C Figure A 35 Power Terminal Locations PDU Input Main Breaker CB1 Terminal Detail Left or Right Side Breaker AC Output to Critical Load Phase A Phase B Phase C Figure A 36 Power Terminal Locations 225A F Frame Output Subfeed Breaker Terminal Detail ...

Page 132: ...e customer 5 When installing external interface wiring for example building alarm relay output and X Slot to the PDU interface terminals conduit must be installed between each device and the PDU cabinet 6 Install the interface wiring in separate conduit from the power wiring 7 All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA min...

Page 133: ...larm 2 Return 5 REPO Input Normally open or normally closed dry contact used to activate PDU EPO from a remote switch The factory default configuration is set up for use with a normally open switch To use a normally closed switch the configuration must be changed during setup by an Eaton Customer Service Engineer 6 REPO Return 7 Local EPO Input Dry contact to activate PDU EPO of from factory wired...

Page 134: ...4201629 Rev D www powerware com A 52 Terminal TB1 Terminal TB2 See Figure A 38 for details UCB NOTE The PDU is shown with both left and right distribution panels However the locations of the interface terminals are the same for all configurations Figure A 37 PDU Interface Terminal Locations ...

Page 135: ...Relay NC NOTE All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarm...

Page 136: ...Vac and 28 Vdc NOTE Alarm relay wiring should be a minimum of 22 AWG NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Relay is shown in de energized state By default the relay changes state when a panelboard or subfeed breaker overload occurs Alarm Relay 3 1 2 Alarm Relay NC Alarm Relay Return Alarm Relay NO Figure A 39 T...

Page 137: ...e a normally closed switch the configuration must be changed during setup by an Eaton Customer Service Engineer 2 The REPO switch rating is 24 Vdc 1A minimum 3 REPO wiring should be a minimum of 22 AWG and a maximum of 14 AWG 4 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements 5 The maximum distance between the REPO and the PDU cannot exceed 150 meters 500 feet...

Page 138: ... 4 50 0 87 0 22 88 9 3 50 Front View 1 57 0 40 Contact Block Back View Faceplate Removed Dimensions are in millimeters inches NOTE Interface wiring and conduit between the REPO switch and the PDU are to be supplied by the customer 1 2 Knockout Pattern Typical 5 Sides 95 3 3 57 Square Needed to remove key Figure A 42 Optional Eaton REPO Switch ...

Page 139: ...n installed in facilities with raised floors that will not support the weight of the PDU directly see Figure A 43 1 Bolt the floorstand to the floor below the raised floor with customer supplied hardware 2 Adjust and level the floorstand to the height of the raised floor 3 Roll the PDU onto the floorstand from the front of the stand 4 Use the PDU leveling feet to secure the PDU on the floorstand ...

Page 140: ...imensions are in millimeters inches PDU and Sidecar Depth PDU Width 899 2 35 4 792 5 31 2 Top View 762 30 716 3 28 2 Access for Running Cables Common all sides PDU wheels are held captive by this flange Front View Right Side View 312 4 12 3 457 2 18 609 6 24 444 5 17 5 165 1 6 5 76 2 3 Adjustable Figure A 43 Optional Floorstand ...

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