Eaton Power Xpert 9395P-1200 Installation And Operation Manual Download

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UPS INSTALLATION PLAN AND UNPACKING

Eaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual

P-164000500 Rev 4

www.eaton.com/powerquality

3-4

The UPS ventilation requirements are shown in Table 3‐3 through Table 3-6.

Table 3‐3. 480V Air Conditioning or Ventilation Requirements During Full Load Operation

Model

Rating

Input/Output

Voltage

Heat Rejection

kW (1000 BTU/hr)

Ventilation Required for Cooling Air Exhaust

Eaton 9395P-1200/1200

(CSS or IOM)

1200 kVA

1200 kW

480/480

46.1 (157)

Approximately 4250 liter/sec (9000 CFM)

Eaton 9395P-1200/1200

(CSS or IOM)

1200 kVA

1100 kW

480/480

42.3 (144)

Approximately 4250 liter/sec (9000 CFM)

Eaton 9395P-1200/1100

(CSS or IOM)

1100 kVA

1100 kW

480/480

42.3 (144)

Eaton 9395P-1200/1000

(CSS or IOM)

1000 kVA

1000 kW

480/480

37.3 (128)

Eaton 9395P-1200/900

(CSS or IOM)

900 kVA

900 kW

480/480

34.6 (118)

Approximately 3300 liter/sec (7000 CFM)

Eaton 9395P-1200/900

(CSS or IOM)

900 kVA

825 kW

480/480

31.7 (108)

Eaton 9395P-1200/825

(CSS or IOM)

825 kVA

825 kW

480/480

31.7 (108)

Eaton 9395P-1200/750

(CSS or IOM)

750 kVA

750 kW

480/480

28.0 (95.6)

Eaton 9395P-1200/675

(CSS or IOM)

675 kVA

675 kW

480/480

23.8 (81.1)

NOTE

CSS = Continuous Static Switch; IOM = Input Output Module

Table 3‐4. 415V/400V/380V Air Conditioning or Ventilation Requirements During Full Load Operation

Model

Rating

Input/Output

Voltage

Heat Rejection

kW (1000 BTU/hr)

Ventilation Required for Cooling Air Exhaust

Eaton 9395P-1200/1100

(CSS)

1100 kVA

1100 kW

415/415
400/400
380/380

50.2 (172)

Approximately 3300 liter/sec (7000 CFM)

With field installed UPM:

Approximately 4250 liter/sec (9000 CFM)

Eaton 9395P-1200/1000

(CSS)

1000 kVA

1000 kW

415/415
400/400
380/380

44.1 (151)

Eaton 9395P-1200/900

(CSS)

900 kVA

900 kW

415/415
400/400
380/380

38.2 (131)

Approximately 2400 liter/sec (5000 CFM)

Eaton 9395P-1200/825

(CSS)

825 kVA

825 kW

415/415
400/400
380/380

37.7 (129)

Eaton 9395P-1200/750

(CSS)

750 kVA

750 kW

415/415
400/400
380/380

33.1 (113)

Eaton 9395P-1200/675

(CSS)

675 kVA

675 kW

415/415
400/400
380/380

28.7 (98)

NOTE

CSS = Continuous Static Switch

Summary of Contents for Power Xpert 9395P-1200

Page 1: ...Eaton Power Xpert 9395 High Performance 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual For use with Three UPM 675 900 kVA and Four UPM 1000 1200 kVA UPS Models ...

Page 2: ...electromagnetic disturbances AVERTISSMENT Les ventes et la distribution de ce produit sont limitées aux partenaires avisés EN CEI 62040 2 Des restrictions en matière d installation ou des mesures supplémentaires sont parfois nécessaires pour éviter les perturbations électromagnétiques Eaton and Power Xpert are registered trademarks and PredictPulse is a trademark of Eaton or its subsidiaries and a...

Page 3: ...ut Output Module Configuration 1 6 1 3 7 Continuous Static Switch 1 6 1 3 8 Inherent Redundancy 1 6 1 3 9 Energy Saver and High Alert Modes 1 6 1 3 10 Variable Module Management System and High Alert Modes 1 7 1 3 11 Monitoring and Communication 1 7 1 4 Battery System 1 8 1 5 Using This Manual 1 8 1 6 Conventions Used in This Manual 1 8 1 7 Symbols Controls and Indicators 1 9 1 8 For More Informat...

Page 4: ...es and Distributed Bypass Control Wiring 4 37 4 12 Initial Startup 4 37 4 13 Completing the Installation Checklist 4 37 5 Installing Options and Accessories 5 1 5 1 Installing an Optional Powerware Hot Sync CAN Bridge Card 5 2 5 2 Installing Distributed Bypass Control Wiring 5 4 5 3 Installing an Optional Remote Monitor Panel II 5 9 5 4 Installing an Optional Relay Interface Module II 5 11 5 5 Ins...

Page 5: ...ttery Meters Screens 7 14 7 3 11 System Events Main Screen 7 16 7 3 12 User Log 7 16 7 3 13 System Status Screen and Controls 7 18 7 3 14 Settings Screen 7 20 7 3 15 Configuration Options Screen 7 21 7 3 16 Energy Advantage Architecture EAA Screen 7 21 7 3 17 Statistics Basic Screen 7 23 7 3 18 ESS Comparison Screen 7 24 7 3 19 UPS Module Map Screen 7 24 7 3 20 System Overview Screen 7 25 7 4 UPS ...

Page 6: ...ive Maintenance 9 2 9 2 1 DAILY Maintenance 9 2 9 2 2 MONTHLY Maintenance 9 2 9 2 3 PERIODIC Maintenance 9 6 9 2 4 ANNUAL Maintenance 9 6 9 2 5 BATTERY Maintenance 9 6 9 3 Installing Batteries 9 7 9 4 Recycling the Used Battery or UPS 9 7 9 5 Maintenance Training 9 8 10 Product Specifications 10 1 10 1 Model Numbers 10 1 10 2 Specifications 10 1 10 2 1 UPS Input 10 1 10 2 2 UPS Output 10 2 10 2 3 ...

Page 7: ...Section Joining 4 7 Figure 4 6 ISBM and UPM Sections Joined 4 8 Figure 4 7 ISBM Section to UPM Section Joining Brackets 4 9 Figure 4 8 ISBM Section Intercabinet Power Terminal Locations 4 12 Figure 4 9 ISBM Section Input Power Terminal Detail 4 13 Figure 4 10 ISBM Section Battery Input Power Terminal Detail 4 14 Figure 4 11 ISBM Section Output Power Terminal Detail 4 14 Figure 4 12 UPS Intercabine...

Page 8: ...atic Switch 6 11 Figure 6 8 UPS System Three UPM Common Rectifier Feed Separate Battery Dual Feed Configuration Continuous Static Switch 6 12 Figure 6 9 UPS System Four UPM Common Rectifier Feed Common Battery IOM Configuration 6 13 Figure 6 10 UPS System Four UPM Common Rectifier Feed Separate Battery IOM Configuration 6 14 Figure 6 11 Simplified Dual Feed UPS with Maintenance Bypass Panel 6 15 F...

Page 9: ...7 20 Figure 7 31 Settings Screen 7 20 Figure 7 32 Configuration Options Screen 7 21 Figure 7 33 Energy Advantage Architecture EAA Screen 7 21 Figure 7 34 Disable ESS Screen 7 22 Figure 7 35 High Alert Timer Screen 7 22 Figure 7 36 Statistics Basic Screen 7 23 Figure 7 37 Statistics Data Detail Screen 7 23 Figure 7 38 ESS Comparison Screen 7 24 Figure 7 39 UPS Module Map Screen 7 24 Figure 7 40 Sys...

Page 10: ...TABLE OF CONTENTS Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality viii This page intentionally left blank ...

Page 11: ...al utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS is available as a single unit or an optional multiple unit distributed bypass system see paragraph 1 3...

Page 12: ...hree UPM UPS The Eaton 9395P 1200 Three UPM UPS model 675 900 kVA contains two sections see Figure 1 1 S an ISBM or an IOM section rated for a maximum of 1200 kVA to provide future upgradability S a UPM section containing three UPMs S each UPM rated for a maximum of 300 kW 900 kW total maximum for three UPMs ISBM SECTION UPM SECTION Figure 1 1 Eaton 9395P 1200 Three UPM UPS ...

Page 13: ... rated for a maximum of 300 kW 900 kW total maximum for three UPMs S an FI UPM section which provides an additional UPM and N 1 redundancy for the system see paragraph 1 3 2 ISBM SECTION UPM SECTION FI UPM Figure 1 2 Eaton 9395P 1200 Three UPM Plus 1 FI UPM NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page...

Page 14: ...to the UPS status See Chapter 8 Communication for additional information S Alarm Contact One alarm contact is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm See Chapter 8 Communication for additional information S X Slot Communication Bays Four communication bays are stan...

Page 15: ...An optional Eaton 9395P 1200 Sync Control maintains the critical load outputs of two separate single module Eaton 9395P 1200 UPS systems in synchronization This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches The Sync Control is housed in a wall mounted panel that can be located between the UPS units for easy wiring 1 3 4 Single ...

Page 16: ...M Under normal conditions the UPMs in the UPS share the load equally If one or more UPMs becomes unavailable and the load is at or below the capacity of remaining UPMs the remaining UPMs supply the load instead of transferring to bypass If the capacity of the UPMs falls below the redundancy level or the load increases above redundancy level but is still able to maintain the load a loss of redundan...

Page 17: ...allowing monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility S Relay Interface Module II RIM II An optional RIM II uses relay contact closures to indicate the UPS operating status and alarm condition S Supervisory Contact Module II SCM II An optional SCM II establishes an interface between the UPS system equipment and the customer s m...

Page 18: ...a maximum of six battery cabinets total This applies to both the 1085 standard and High Rate series batteries If more than six battery cabinets in total are needed in a separate UPM battery configuration DO NOT hook up the shunt trips 1 5 Using This Manual This manual describes how to install and operate the Eaton 9395P 1200 1200 kVA 1200 kW UPS Read and understand the procedures described in this...

Page 19: ... information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries an...

Page 20: ...ons of the standard and optional features procedures for using with the UPS and information about maintenance Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 for the following additional information S Mechanical installation instructions including site preparation planning for mechanical installation and safety information S Detailed illustra...

Page 21: ...stem is not intended for outdoor use S Ensure all power is disconnected before performing installation or service S Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber g...

Page 22: ...teries is required Refer to local codes for disposal requirements S Do not dispose of batteries in a fire Batteries may explode when exposed to flame S Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit S Do not install or operate the UPS system close to gas or electric heat sources S The operating e...

Page 23: ...lift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will occur MISE EN GARDE Pour éviter d endommager le câblage et son canal à la base de l armoire de l onduleur lorsque l armoire est soulevée ou déplacée S Soulever ou déplacer l armoire en n utilisant que ...

Page 24: ...SAFETY WARNINGS Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 2 4 This page intentionally left blank ...

Page 25: ...Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 2 1 Section I Installation ...

Page 26: ...Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 2 2 ...

Page 27: ...llation Plan Before installing the UPS system read and understand how this manual applies to the system being installed Use the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If...

Page 28: ...in the outside air when going from nighttime into day and back to night When ignored either one of these aspects can create an undesirable microclimate at the UPS location If the environment created by this microclimate exceeds the Eaton 9395P 1200 UPS operating specification the UPS reliability over time will be reduced These same environmental extremes will also create reliability concerns for a...

Page 29: ...et 457 2 mm 18 minimum clearance for ventilation From Front of Cabinet 914 4 mm 36 working space From Back of Cabinet None Required From Right Side of Cabinet None Required From Left Side of Cabinet None Required The basic environmental requirements for operation of the UPS are S Ambient Temperature Range ALL RATINGS EXCEPT 1200 kW 900 kW 0 40 C 32 104 F at elevations up to 1000m without derating ...

Page 30: ... or IOM 900 kVA 825 kW 480 480 31 7 108 Eaton 9395P 1200 825 CSS or IOM 825 kVA 825 kW 480 480 31 7 108 Eaton 9395P 1200 750 CSS or IOM 750 kVA 750 kW 480 480 28 0 95 6 Eaton 9395P 1200 675 CSS or IOM 675 kVA 675 kW 480 480 23 8 81 1 NOTE CSS Continuous Static Switch IOM Input Output Module Table 3 4 415V 400V 380V Air Conditioning or Ventilation Requirements During Full Load Operation Model Ratin...

Page 31: ...Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 5 Dimensions are in millimeters inches 1880 74 0 3576 9 140 8 Figure 3 1 UPS Cabinet Dimensions Three UPM Front View ...

Page 32: ...on and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 6 Dimensions are in millimeters inches 4312 8 169 8 1880 74 0 Figure 3 2 UPS Cabinet Dimensions Four UPM Front View Dimensions are in millimeters inches 892 35 40 1 6 830 32 7 Figure 3 3 UPS Cabinet Dimensions Right Side View ...

Page 33: ...VA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 7 Dimensions are in millimeters inches 1880 74 0 1705 67 1 For 4 wire systems only Figure 3 4 ISBM Section Dimensions Front View 1880 74 0 Figure 3 5 UPM Section Dimensions Front View ...

Page 34: ...00 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 8 Front Dimensions are in millimeters inches Figure 3 6 UPM Section Dimensions Top View Front Dimensions are in millimeters inches Figure 3 7 ISBM Section Dimensions Top View ...

Page 35: ...ation Manual S P 164000500 Rev 4 www eaton com powerquality 3 9 Front Dimensions are in millimeters inches Figure 3 8 ISBM Section Dimensions Bottom View 1705 67 1 ISBM UPMs 2444 96 2 1007 39 6 1029 40 5 1871 9 73 7 Front Dimensions are in millimeters inches Figure 3 9 Three UPMs Center of Gravity Front View ...

Page 36: ...0 11 4 735 9 29 0 FI UPM 1029 40 5 Front Dimensions are in millimeters inches Figure 3 10 Four UPMs Center of Gravity Front View 361 14 3 365 14 4 350 13 8 875 34 4 915 36 0 784 30 9 365 14 4 915 36 0 DIMENSIONS MM IN UPS WITH 1200 kVA ISBM INSTALLED FI UPM INSTALLED ISBM 1200 kVA INSTALLED 3XUPM INSTALLED CENTER OF GRAVITY FOUR UPMS A B 1880 74 0 Side View A B Figure 3 11 UPS Center of Gravity Si...

Page 37: ...ize wire may be necessary Wire sizes are based on using the specified breakers S Wire ampacities are chosen from Table 310 15 b 16 of the National Electrical Code NEC Specification is for copper wire with a 75 C rating S Material and labor for external wiring requirements are to be provided by designated personnel S If installing a maintenance bypass a minimum of two separate feeds with upstream f...

Page 38: ...ons Otherwise calculate the required wire conduit and breaker sizes using the following guidelines in addition to those already listed in paragraph 3 2 3 S Select wire size according to the UPS nameplate S Do not use wire larger than the largest size listed in Table 3 5 through Table 3 14 S Use terminal recommendations from Table 3 15 through Table 3 19 S Size and number of conduits must not excee...

Page 39: ... Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Total Amps 2193 2412 2412 2632 AWG or kcmil each 500 10 500 12 500 12 500 12 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 1203 1323 1443 1443 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 5 NOTE Callout letters A B C and D map to Figure 6 5 NOTE Bypass wiring data is ...

Page 40: ...ch UPS UPM 1 Positive 1 Negative Minimum Conductor Size Number per Pole C Total Amps 658 658 658 658 AWG or kcmil each 500 3 500 3 500 3 500 3 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 1203 1323 1443 1443 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 5 NOTE Callout letters A B C and D map to Figure 6 6 NOTE Bypass wiring data is not app...

Page 41: ... battery recharge current 3 Phases 1 Ground A Amps 1002 1113 1225 1225 1336 Minimum Conductor Size Number per Phase AWG or kcmil each 500 6 500 6 500 6 500 6 500 6 AC Input to UPS Bypass Full Load Current 3 Phases 1 Ground B Amps 812 902 992 1083 1083 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 5 500 5 DC Input from Battery Disconnect to UPS 1 Positive 1 Negativ...

Page 42: ...attery recharge current 3 Phases 1 Ground A Amps 1002 1113 1225 1225 1336 Minimum Conductor Size Number per Phase AWG or kcmil each 500 6 500 6 500 6 500 6 500 6 AC Input to UPS Bypass Full Load Current 3 Phases 1 Ground B Amps 812 902 992 1083 1083 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 5 500 5 DC Input from Each Battery Disconnect to Each UPS UPM 1 Positi...

Page 43: ...0 6 500 6 DC Input from Battery Disconnect to UPS 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Total Amps 1480 1645 1809 1974 2193 2412 AWG or kcmil each 500 6 500 8 500 8 500 8 500 9 500 12 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Amps 939 1043 1148 1252 1391 1530 Minimum Conductor Size Number per Phase AWG or kcm...

Page 44: ...rent 3 Phases 1 Ground Minimum Conductor Size Number per Phase A Amps 1156 1284 1412 1541 1712 1883 AWG or kcmil each 500 5 500 6 500 6 500 6 500 8 500 8 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 939 1043 1148 1252 1391 1530 Minimum Conductor Size Number per Phase AWG or kcmil each 500 4 500 5 500 5 500 5 500 6 500 6 DC Input from Each Battery Disconnect...

Page 45: ...0 6 500 6 DC Input from Battery Disconnect to UPS 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Total Amps 1480 1645 1809 1974 2193 2412 AWG or kcmil each 500 6 500 8 500 8 500 8 500 9 500 12 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Amps 974 1083 1191 1299 1443 1588 Minimum Conductor Size Number per Phase AWG or kcm...

Page 46: ...rent 3 Phases 1 Ground Minimum Conductor Size Number per Phase A Amps 1199 1332 1465 1599 1776 1954 AWG or kcmil each 500 5 500 6 500 6 500 6 500 8 500 8 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 974 1083 1191 1299 1443 1588 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 6 500 6 500 6 DC Input from Each Battery Disconnect...

Page 47: ...0 6 500 8 DC Input from Battery Disconnect to UPS 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Total Amps 1480 1645 1809 1974 2193 2412 AWG or kcmil each 500 6 500 8 500 8 500 8 500 9 500 12 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Amps 1026 1139 1253 1367 1519 1671 Minimum Conductor Size Number per Phase AWG or kc...

Page 48: ...519 1671 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5 500 6 500 6 500 8 DC Input from Each Battery Disconnect to Each UPS UPM 1 Positive 1 Negative Minimum Conductor Size Number per Pole C Amps per UPM 603 603 603 603 603 603 AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Amps...

Page 49: ... UPM 1 E9A UPM 2 E9A UPM 3 E9A UPM 4 Phase A 4 stud mounting 14 2 10 4 M8 E10A UPM 1 E10A UPM 2 E10A UPM 3 E10A UPM 4 Phase B 4 stud mounting 14 2 10 4 M8 E11A UPM 1 E11A UPM 2 E11A UPM 3 E11A UPM 4 Phase C 4 stud mounting 14 2 10 4 M8 E12A UPM 1 E12A UPM 2 E12A UPM 3 E12A UPM 4 Neutral 4 stud mounting 14 2 10 4 M8 DC Input to UPM Section 1E4A UPM 1 2E4A UPM 2 3E4A UPM 3 3E4A UPM 4 Positive 6 stud...

Page 50: ...bolt mounting 76 56 M12 AC Output to Critical Load E9 Phase A 6 2 bolt mounting 76 56 M12 E10 Phase B 6 2 bolt mounting 76 56 M12 E11 Phase C 6 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Common Battery E4 Battery 16 2 bolt mounting 76 56 M12 E5 Battery 16 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Separate Battery UPM 1 E4 Battery...

Page 51: ...ot applicable to IOM configurations Table 3 19 Recommended Installation Parts and Tools Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 2 0 AWG As required Thomas Betts 54862BE Copper wire only 3 0 AWG Thomas Betts 54864BE 4 0 AWG Thomas Betts 54866BE 250 MCM Thomas Betts 54868BE 300 MCM Thomas Betts 54870BE 350 MCM Thomas Betts 54872BE 400 MCM Thomas...

Page 52: ...AC Input to Bypass and Output A B C Ground 4 3 5 DC Common Battery Battery Positive Negative Ground 5 3 5 5 Eaton 9395P 1200 675 Eaton 9395P 1200 750 Eaton 9395P 1200 825 Eaton 9395P 1200 900 See Note 1 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 6 AC Input to Bypass and Output A B C Ground 4 3 5 DC Common Battery Battery Positive Negative Ground 7 4 4 All models DC Separate Battery per UPM...

Page 53: ...y Positive Negative Ground 7 4 4 Eaton 9395P 1200 1000 415 Vac 400 Vac 380 Vac AC Input to UPS Rectifier A B C Ground 4 4 3 3 8 6 415 Vac 400 Vac 380 Vac AC Input to Bypass and Output A B C Neutral Ground 5 3 6 DC Common Battery Battery Positive Negative Ground 7 4 4 Eaton 9395P 1200 900 415 Vac 400 Vac 380 Vac AC Input to UPS Rectifier A B C Ground 4 3 8 415 Vac 400 Vac 380 Vac AC Input to Bypass...

Page 54: ... Battery Battery Positive Negative Ground 7 4 4 All models DC Separate Battery per UPM Battery Positive Negative Ground 7 4 1 NOTE 1 Because of the future upgradability to a fully rated 415V 825 kVA UPS with the addition of the FI UPM these conduit sizes are specified for an 825 kVA UPS NOTE 2 Bypass conduit data is not applicable to IOM configurations Battery Cable Routing Refer to the notes at t...

Page 55: ... ANSI NFPA 70 du NEC Table 3 23 Recommended Bypass Output and MOB Circuit Breaker Ratings 100 Load Rating UPS Model Output kW 480V 415V 400V 380V Eaton 9395P 1200 1200 1600A Eaton 9395P 1200 1100 1600A 1600A 1600A 2000A Eaton 9395P 1200 1000 1600A 1600A 1600A 1600A Eaton 9395P 1200 900 1200A 1600A 1600A 1600A Eaton 9395P 1200 825 1000A 1200A 1200A 1600A Eaton 9395P 1200 750 1000A 1200A 1200A 1200A...

Page 56: ...5P 1200 1000 3000A Eaton 9395P 1200 900 Eaton 9395P 1200 825 2500A Eaton 9395P 1200 750 Eaton 9395P 1200 675 2000A Table 3 25 Recommended DC Input Battery Disconnect Ratings Separate Battery UPS Model Input Rating each UPM 480V 415V 400V 380V Eaton 9395P 1200 1200 Eaton 9395P 1200 1100 Eaton 9395P 1200 1000 Eaton 9395P 1200 900 Eaton 9395P 1200 825 Eaton 9395P 1200 750 Eaton 9395P 1200 675 700A 80...

Page 57: ...stomer and may need to use Class 1 wiring see above S The UPS battery aux signal wiring from the UPS must be connected to the battery disconnect device S A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided but is not required for normal operation S Battery aux and 48 Vdc shunt trip wiring should be a minimum of 18 AWG S The REPO feature opens all contactors in the...

Page 58: ...on on a grounded wye source of supply There is no additional connection point for a neutral conductor The output of this UPS will not directly support phase to neutral loads S The tie cabinet must contain Module Output Breakers MOBs with dual auxiliary contacts for control of the system Without dual auxiliary MOBs UPMs are not allowed to go to bypass individually during servicing All UPMs will go ...

Page 59: ...isant que les passages de fourche à l avant ou à l arrière S Vérifier que les fourches du chariot élévateur sont en position horizontale avant de les insérer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut S Insérer complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire S...

Page 60: ...iner les armoires d onduleur à plus de 10 degrés de la verticale puisqu elles pourraient se renverser 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet NOTE The ISBM and UPM sections are shipped with debris shields covering the ventilation grills on top of the sections see Figure 4 15 Do not remove the debris shi...

Page 61: ...ON PLAN AND UNPACKING Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 35 Figure 3 13 UPS Cabinet as Shipped on Pallet ISBM Section ...

Page 62: ...ION PLAN AND UNPACKING Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 3 36 Figure 3 14 UPS Cabinet as Shipped on Pallet UPM Section ...

Page 63: ...nding holes as required Plate material is 16 gauge steel 1 5 mm 0 06 thick S If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the UPS Sections from the Pallet The ISBM and UPM sections are bolted to separate wooden pallets supported by wood skids To remove the pallets WARNING The UPS sections are heavy see Table 3 1 If unpacking and unloading inst...

Page 64: ... S Insérer complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire S Il est possible d insérer partiellement les fourches dans les passages avant et arrière pour les petits déplacements et ce si les fourches sont en position horizontale sans pointer vers le haut S NE PAS utiliser les passages de fourche à...

Page 65: ... 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 4 3 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket Front Door Figure 4 1 Removing the ISBM Section Left Side Shipping Bracket ...

Page 66: ...ure 4 2 Removing the ISBM Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner 6 Carefully lower the cabinet until the cabinet base c...

Page 67: ... kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 4 5 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels Wireway Panel Figure 4 3 Removing the UPM Section Left Side Shipping Bracket ...

Page 68: ...r from the sides NOTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the section see Table 3 1 for cabinet weight 1 Using a forklift move the UPM section to the final installed location 2 Remove one top screw and two bottom screws securing the UPM section wireway panel see Figure 4 5 Lift the panel straight up to remove it from the panel hanger bra...

Page 69: ...n the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side UPM section from damage MISE EN GARDE Lors de l installation prendre soin de protéger les composantes du côté droit du module de contournement de système intégré ISBM et les faisceaux de câbles reliant les armoires du côté gauche du module d alimentation universel UPM NOTE Clearance between the ISB...

Page 70: ... cabinet joining brackets are provided in the hardware kit for securing the ISBM and UPM sections at the top front top rear and front base see Steps 11 and 12 11 Locate the hardware kit packed inside a drawstring bag tied to the left middle panel of the UPM section Locate two flat brackets and screws from the hardware kit Align the holes in the flat brackets over holes in the top rear and top fron...

Page 71: ... retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use 3 Remove the screws securing the ISBM section right bottom internal safety shield panel and remove the panel to gain access to the internal input output and battery terminals Retain the hardware for later use NOTE AC and DC input intercabinet power wiring harnesses are ...

Page 72: ...agraph 3 2 3 for wiring and termination requirements NOTE AC output intercabinet power wiring harnesses are supplied attached to the interior left side panel of the UPM section see Figure 4 5 10 Locate the 1G4 1G5 2G4 2G5 3G4 and 3G5 power wiring harnesses Remove the front two columns of wire ties securing the cables to facilitate routing cables to the AC Output from UPMs terminals See Figure 4 8 ...

Page 73: ...ector in the UPM section wireway see B in Figure 4 12 and connect the P70 connector to the J70 connector NOTE One intercabinet interface cable is supplied coiled against the left side panel of the UPM section see B in Figure 4 12 20 In the UPM section see B in Figure 4 12 locate the coiled RJ 45 CAN cable Remove the wire ties securing the cable to the interior left side panel of the UPM section Ro...

Page 74: ...a UPS configured as an Input Output Module IOM CB4 is not installed See Figure 4 9 for detail AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 11 for detail See Figure 4 11 for detail Phase C Phase A Phase B See Figure 4 10 for detail AC Input Breaker CB1 DC Input to UPMs E5 See Figure 4 10 for detail DC Input to UPMs E4 For 4 wire systems only Figure 4 8...

Page 75: ...out CB1 UPM input wiring terminations are in the same positions on the bus bars installed in the place of CB1 NOTE On a UPS configured as an IOM UPM input wiring terminations are the same as an ISBM configuration UPM 2 Cable 2G1 2G2 Brown UPM 3 Cable 3G1 3G2 Brown Phase B E2A UPM 1 Cable 1G1 1G2 Brown Phase B E2A UPM 4 FI UPM Four UPM Model AC Input to UPMs UPM 1 Cable 1G1 1G2 Yellow Phase C E3A U...

Page 76: ... Figure 4 10 ISBM Section Battery Input Power Terminal Detail AC Output from UPMs UPM 1 Cable 1G4 1G5 Orange Phase A E9A UPM 2 Cable 2G4 2G5 Orange UPM 3 Cable 3G4 3G5 Orange UPM 1 Cable 1G4 1G5 Brown UPM 2 Cable 2G4 2G5 Brown UPM 3 Cable 3G4 3G5 Brown UPM 1 Cable 1G4 1G5 Yellow UPM 2 Cable 2G4 2G5 Yellow UPM 3 Cable 3G4 3G5 Yellow UPM 1 Cable 1G4 1G5 Gray UPM 2 Cable 2G4 2G5 Gray UPM 3 Cable 3G4 ...

Page 77: ...quality 4 15 Wiring Access Location of J50 J51 J61 and J70 Coiled Harnesses Location of RJ 45 Coiled CAN Cable UPM Wireway Location of P61 Harness Location of P50 P51 and P70 Harnesses UPM Section Left Side View ISBM Section Right Side View Front FRONT Protective Cage For 4 wire systems only Figure 4 12 UPS Intercabinet Interface Harness Locations ...

Page 78: ...allation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 4 16 ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 4 13 Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4 14 J39 Location on Pl1 Interface Board ...

Page 79: ...Article 480 After the battery system is installed proceed to paragraph 4 7 if installing a distributed bypass tie cabinet otherwise proceed to paragraph 4 8 to complete the wiring of the UPS 4 7 Distributed Bypass Tie Cabinet Installation NOTE The tie cabinet must contain Module Output Breakers MOBs with dual auxiliary contacts for control of the system Without dual auxiliary MOBs UPMs are not all...

Page 80: ...m the panel hanger brackets at the top of the cabinet 2 Remove the screws securing the top and bottom internal safety shield panels and remove the panels to gain access to the input output and battery terminals Retain the hardware for later use 3 Route the input and output cables through either the top or bottom of the cabinet to the UPS terminals See Figure 4 16 through Figure 4 18 for wiring acc...

Page 81: ...peration Manual S P 164000500 Rev 4 www eaton com powerquality 4 19 Ventilation Grill Debris Shield Remove shield before operating system ISBM Section Front Ventilation Grill Debris Shields Remove shields before operating system UPM Section Front Figure 4 15 ISBM and UPM Section Debris Shields ...

Page 82: ...uit and Wire Entry Locations 4 Locate the external wiring terminal hardware kit packed on the bottom left side of the ISBM section 5 Using hardware from the external wiring terminal hardware kit see Table 3 18 connect phase A B and C rectifier input power wiring from the utility source to the rectifier input terminals in the ISBM section See paragraph 3 2 3 for wiring and termination requirements ...

Page 83: ... hardware from the external wiring terminal hardware kit see Table 3 18 connect phase A B and C power wiring from output terminals to the critical load See paragraph 3 2 3 for wiring and termination requirements 12 Proceed to paragraph 4 8 2 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration See Figure 4 18 for Detail AA DC Input from Battery E4 For 4 wire systems only DC...

Page 84: ...0500 Rev 4 www eaton com powerquality 4 22 Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Front Section A A Ground Terminals NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Figure 4 18 ISBM Section Power Terminal Detail AA ...

Page 85: ...or battery disconnect See Figure 4 16 Figure 4 17 Figure 4 19 and Figure 4 20 for wiring access information and terminal locations 2 If wiring the UPS for a common battery proceed to Step 3 if wiring for a separate battery proceed to Step 5 3 Using hardware from the external wiring terminal hardware kit see Table 3 18 connect the positive negative and ground DC power wiring from the battery system...

Page 86: ...5P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 4 24 DC Input from Battery E4 E5 DC Input from Battery Front Section B B Figure 4 19 ISBM Section Power Terminal Detail BB Common Battery ...

Page 87: ... from Battery E5 DC Input from Battery UPM 1 DC Input from Battery E4 UPM 2 DC Input from Battery E4 UPM 3 UPM 4 FI UPM UPM 4 FI UPM Figure 4 20 ISBM Section Power Terminal Detail BB Separate Battery 4 9 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected AVERTISSEMENT Des tensions dangereuses sont pré...

Page 88: ...accessible on the left side of the X Slot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and remove the panel Retain the hardware for later use see Figure 4 21 5 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 16 6 Reinstall the inte...

Page 89: ...S P 164000500 Rev 4 www eaton com powerquality 4 27 12 Close the door and secure the latch X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 22 for detail See Figure 4 24 for terminal assignments See Figure 4 27 for detail ISBM For 4 wire systems only Figure 4 21 ISBM Section Interface Terminal Locations ...

Page 90: ...utput General purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Used Terminal TB3 Name Description 1 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure 2 Building Alarm 1 Return 3 Building Alarm 2 Input Programmable UPS...

Page 91: ...mum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in common NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Alarm relay wiring should be a minimum of 22 AWG Alarm Relay 3 ...

Page 92: ...ally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used 1 10 1 10 TB1 TB2 Alarm Relay NC Alarm Relay Common Alarm Relay NO REPO NO REPO NC REPO Return Bat...

Page 93: ...e 4 21 through Figure 4 26 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface entry conduit landing plate to drill or punch holes see Figure 4 16 7 Reinstall the interface entry plate and install the conduit NOTE The Eaton 9395P 1200 system can trip a maximum of six...

Page 94: ...x and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 25 Typical Battery Interface Connection Common Battery System UPM 1 Battery Disconnect TB1 UPS ST UPM 2 Battery Disconnect ST UPM 4 Battery Disconnect ST UPM 3 Battery Disconnect ST 48 Vdc Battery Aux Battery Aux Return 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip 5 6 7 8 NOTE Battery aux and DC shunt trip wiring shoul...

Page 95: ...ice representative see page 1 10 To install wiring to connections 1 If not already installed install the LAN drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 3 Remove the right interface entry conduit landing plate to drill or punch holes see Figure 4 16 4 Reinstall the interface entry plate and install the conduit 5 Route and install the LAN and other cables to the app...

Page 96: ...e is intended to be used for the installation of the Eaton supplied REPO switch If installing another manufacturer s switch use this procedure only as a guide NOTE The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements To Install a REPO switch 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdow...

Page 97: ...PO Wire Terminations From REPO Station s Switch Contact Block Either Block To Customer Interface Terminal Board TB1 in UPS Cabinet Wire Size Tightening Torque 3 NO TB1 3 Twisted Wires 2 14 22 AWG 0 75 4 0 mm2 7 lb in 0 8 Nm 4 NO TB1 4 3 NO UPS TB1 REPO Switch NO Twisted Wires 1 NC NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other...

Page 98: ... 2 Return 4 Return NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 4 30 Normally Closed REPO Switch Wiring 3 NO UPS TB1 REPO Switch NO Twisted Wires 1 NC 2 Return 4 Return REPO Swit...

Page 99: ...stallation Checklist before filling it out and retain the original After the installation is complete an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the co...

Page 100: ... are installed All LAN connections have been completed A ground conductor is properly installed Air conditioning equipment is installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate ...

Page 101: ...e Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum S Signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be twisted pair rated for 5A maximum Power wiring should be a minimum of 22 AWG and a...

Page 102: ...isory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not supported and will cause system conflicts To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown i...

Page 103: ...are Hot Sync CAN Bridge Card Connections Table 5 1 Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact return 5 Alarm Relay NO Normally open contact closes when UPS is on bypas...

Page 104: ...in the hardware for later use 4 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 16 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 4 Table 4 1 and Figure 4 21 through Figure 4 24 7 Route and install CAN wiring between the UPS cabinets See ...

Page 105: ... Interface Wiring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Installed NOTE External CAN connections between UPSs require shielded twisted pair wire Figure 5 4 Distributed Bypass System UPS CAN Wiring without MOBs Table 5 2 CAN Bridge Card Wiring Terminations F...

Page 106: ...5 7 8 6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS and MOB AUX contacts Figure 5 5 Distributed Bypass Pull Chain Wiring without MOBs Table 5 3 Pull Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 If Installed To UPS 4 If Installed TB2 1 Pul...

Page 107: ...contacts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 TB1 AUX 1 AUX 2 Customer Supplied Tie Cabinet MOB 1 MOB 2 MOB 3 MOB 4 COM COM COM COM COM COM COM COM Twisted Pair Twisted Pair Twisted Pai...

Page 108: ...C MOB Open Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CAN Bridge Card J3 1 Alarm MOB 3 Aux 1 NC MOB Open Alarm UPS 3 CAN Bridge Card J3 2 Alarm Return MOB 3 Aux 1 Com UPS 3 TB2 1 Pull Chain MOB 3 Aux 2 NO Pull Chain UPS 3 TB2 2 Pull Chain Common UP...

Page 109: ...alled between the device and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 16 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Figure 5 12 for RMP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Br...

Page 110: ...II Terminal Locations UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module II or Supervisory Contact Module II Wiring Table 5 5 RMP II RIM II or SCM II Wiring Terminations From UPS CAN Card To RMP II RIM II or SCM II Tightening Torque Nm lb in Remarks J3 6 TX TB1 5 RDX...

Page 111: ...ease the pushbutton 5 4 Installing an Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 5 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wa...

Page 112: ...nections with J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is ...

Page 113: ...UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 16 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM II See Figure 5 14 for SCM II knockout hole location 7 Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal location and w...

Page 114: ... and the monitoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 5 11 Supervisory Contact Module II TB...

Page 115: ...y Mounting Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Knockouts Provided on Five Surfaces Dimensions are in millimeters inches Figure 5 12 Remote Monitor Panel II Dimensions ...

Page 116: ...P 164000500 Rev 4 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 13 Relay Interface Module II Dimensions ...

Page 117: ...164000500 Rev 4 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 14 Supervisory Contact Module II Dimensions ...

Page 118: ...STALLING OPTIONS AND ACCESSORIES Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 5 18 This page intentionally left blank ...

Page 119: ...Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 5 19 Section II Operation ...

Page 120: ...Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 5 20 ...

Page 121: ...iod of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner Output Contactor K3 Battery Battery Breaker Battery Converter Input Contactor K1 AC Input to Rectifier Charger AC Input to Bypass Backfeed Protection Contactor K5 Power Module Inverter...

Page 122: ...arging current for the battery if needed S In Energy Saver mode commercial AC power is supplied directly to the critical load through the continuous static switch and transfers automatically to Online mode if an abnormal condition is detected The Energy Saver mode requires a UPS with a continuous static switch S In Variable Module Management System mode the UPS operates as a traditional double con...

Page 123: ...losed Open Breakers Contactors Static Switch K5 Rectifier Inverter K1 K3 Main Power Flow Trickle Current Energized De Energized Closed Open Breakers Contactors K2 Bypass Input Rectifier Input Output Input Breaker CB1 NOTE On a UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present NOTE On a UPS configured with a Continuous Static Switch CSS bypass breaker...

Page 124: ...mode If the High Alert command is received during the time period the timer will be restarted ESS mode is a normal operating mode and not an alarm condition While the UPS is in this mode the Online light on the front display will illuminate 6 2 4 Variable Module Management System NOTE VMMS and ESS modes are mutually exclusive If VMMS mode is enabled ESS mode is disabled In VMMS mode the UPS operat...

Page 125: ...ctrical power through the UPS system when operating in Bypass mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike protection is provided to the load but no active power ...

Page 126: ...e critical load to the bypass source and requires operator intervention to transfer 6 2 6 Battery Mode The UPS automatically transfers to Battery mode if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 6 4 shows the path of electrical power through th...

Page 127: ...ad of shutting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the converter and inverter At this point the unit returns to Normal mode Depending on the total load and the duration of the battery discharge battery current limit alarms may be seen for a short time due to the current ...

Page 128: ...tch Figure 6 7 on page 6 11 Eaton 9395P 1200 900 Eaton 9395P 1200 825 Eaton 9395P 1200 750 Eaton 9395P 1200 675 Single Reverse Transfer UPS Three UPM Common Rectifier Feed Common Battery Dual Feed Configuration Continuous Static Switch Figure 6 8 on page 6 12 Eaton 9395P 1200 900 Eaton 9395P 1200 825 Eaton 9395P 1200 750 Eaton 9395P 1200 675 Single Reverse Transfer UPS Three UPM Common Rectifier F...

Page 129: ...s Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Not supplied with the UPS Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 ...

Page 130: ...nput Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 4 X Slot Interface 48V Battery Shunt Trip Interface ...

Page 131: ...on Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker BATTERY SYSTEM E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Not supplied with the U...

Page 132: ...lays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifie...

Page 133: ...vice Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Not supplied with the UPS Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Co...

Page 134: ...tery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Bypass Breaker CB4 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 4 X Slot Interface 48V Battery Shunt Trip Interface Bo...

Page 135: ... minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass input breaker BIB is installed in the maintenance...

Page 136: ...PS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary communication path This arrangement ensures bypass control even if the CAN bus is lost The system is paralleled for redundancy 1 1 in a system where two UPMs are paralleled together and the load is less than the supporting capability of one of the UPMs The system is p...

Page 137: ...y does not require any further action S A notice is a minor system event that may or may not require attention S An alarm is a system event that requires immediate intervention The following paragraphs describe the differences in the parallel system operating modes using block diagrams to show the power flow during each mode of operation 6 4 2 Online Mode Distributed Bypass In Online mode utility ...

Page 138: ...em in the Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass system dynamically updates the redundancy calculation to determine if the remaining UPSs can support the load If the load can be supported the system does not switch to bypass Figure 6 13 shows...

Page 139: ...istributed bypass system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the distributed bypass system is unable to return to Normal mo...

Page 140: ...in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the shared loads When this event occurs each ...

Page 141: ...mplified internal structure of the UPS battery supply and basic maintenance bypass in a multiple UPS configuration These onelines do not show each UPM in the UPSs but represent each UPS in the distributed bypass system The following voltages apply 380V 400V 415V and 480V Oneline Drawing UPS Model System Type Figure 6 15 on page 6 22 Eaton 9395P 1200 1200 Eaton 9395P 1200 1100 Eaton 9395P 1200 1000...

Page 142: ... Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 8 A AC Input to UPS Rectifier B AC Input to Bypass C DC...

Page 143: ...e E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the d...

Page 144: ...Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 4 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C D NOTE This oneline does not show ea...

Page 145: ...and have thorough knowledge of UPS operation before attempting to operate any of the controls NOTE The UPS displays 2 minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 7 1 UPS Controls and Indicators The controls and indicators identified and described in this section are used to cont...

Page 146: ...trol the AC input to the UPS rectifier 7 2 Color Touchscreen Control Panel This section describes how the various screens are used to control and monitor UPS operation Figure 7 2 shows the location of the color touchscreen control panel on the front door of the UPS For a description of the control panel functions see paragraph 7 3 Color Touchscreen Control Panel ISBM Figure 7 2 Color Touchscreen C...

Page 147: ...ration 1 2 Symbols enlarged to show detail Figure 7 3 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of S A color liquid crystal touch screen display 1 S A horizontal row of LED indicators 2 Before system power up the panel displays a system status screen similar to the one shown in Figure 7 3 When the unit powers up the screen displays as shown in Figure ...

Page 148: ... the bypass source The Online indicator is not illuminated when the system is in Bypass mode Red Lit Steady The UPS has an active alarm and requires immediate attention The screen shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press any control panel pushbutton once The Alarm indicator may be illuminated along with other indicators Lit Fl...

Page 149: ...s while scrolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and notices see paragraph 7 3 12 B The information area contains data about UPS status and operations C After touching the padlock in the upper right corner the numerical keypad appears to allo...

Page 150: ...ical load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access to see system specific operation values SETTINGS Allows access to various screen controlled variables for system operation Level 0 1 and 2 are for user operator Level 3 is used only by service p...

Page 151: ...s the Main Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7 8 Figure 7 9 Figure 7 10 Figure 7 7 Main Menu and Power Maps Screen Online Mode Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7 8 Figure 7 8 Output kVA Screen f...

Page 152: ...64000500 Rev 4 www eaton com powerquality 7 8 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 9 Figure 7 9 Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7 10 Figure 7 10 Consumption Screen from Home Screen ...

Page 153: ...e Bypass screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 8 Figure 7 9 Figure 7 10 Figure 7 11 Bypass Screen 7 3 6 Command Confirmation Pop Up Figure 7 12 is an example of a command request confirmation pop up screen This type of pop up allows the user to...

Page 154: ...t and overall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items at the far right of the OVERVIEW section are active buttons They can be selected to show a profile of efficiency or consumption over various time periods of 24 hours 7 days 30 days or 1 year ...

Page 155: ...eaton com powerquality 7 11 7 3 8 Input Meters Screen Figure 7 14 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 14 Input Meters Screen The Bypass Meters Screen shown in Figure 7 15 displays values pertaining to the Bypass conditions Figure 7 15 Bypass Meters Screen ...

Page 156: ... 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 7 12 The Output Meters Screen shown in Figure 7 16 displays values pertaining to the system output Figure 7 16 Output Meters Screen ...

Page 157: ...ws the Input Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of the system Figure 7 17 Input Meters Detail Screen The Select Source screen shown in Figure 7 18 allows the operator to choose the individual source for system readings Figure 7 18 Select S...

Page 158: ...Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 7 14 7 3 10 Battery Meters Screens Figure 7 19 shows the Battery Meters basic screen Figure 7 20 shows the Battery Log access screen Figure 7 19 Battery Meters Screen Figure 7 20 Battery Log Screen ...

Page 159: ... kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 7 15 Figure 7 21 shows the Battery Log Detail screen Figure 7 22 shows the Battery Log Summary screen Figure 7 21 Battery Log Detail Figure 7 22 Battery Log Summary Screen ...

Page 160: ...ces or commands S System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate S System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the ON indicator is visible during normal UP...

Page 161: ...umber up to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Figure 7 24 1 2 Figure 7 24 User Log Screen Selecting an event opens the Event Detail screen shown in Figure 7 25 This screen details the specifics of the event for the user to see Figure 7 25 Us...

Page 162: ...nsfer to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Bypass or Bypass and displays the state of the UPM Figure 7 26 shows the System Status screen Figure 7 26 System Status Screen Figure 7 27 shows the Module Controls screen This screen allows cont...

Page 163: ... the modules shown on the previous screen Figure 7 27 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 7 28 Module Control Detail Screen The Metering Method screen allows the operator to select line to line or line to neutral monitoring values See Figure 7 29 or Figure 7 30 Figure 7 29 Online...

Page 164: ... Bypass Figure 7 30 Bypass Mode Metering Method Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 31 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation Figure 7 31 Settings Screen ...

Page 165: ...tor to affect changes to various system values Figure 7 32 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 33 allows the operator to activate the various energy saving and power efficiency modes of the system The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system Figu...

Page 166: ...64000500 Rev 4 www eaton com powerquality 7 22 Figure 7 34 Disable ESS Screen This screen shown in Figure 7 34 asks the operator to verify disabling the ESS mode running at that time Figure 7 35 High Alert Timer Screen This screen shown in Figure 7 35 asks the operator if they want to start the High Alert mode timer ...

Page 167: ... Manual S P 164000500 Rev 4 www eaton com powerquality 7 23 7 3 17 Statistics Basic Screen The screen shown in Figure 7 36 allows the operator to query the system for various operational statistics such as shown in Figure 7 37 Figure 7 36 Statistics Basic Screen Figure 7 37 Statistics Data Detail Screen ...

Page 168: ...www eaton com powerquality 7 24 7 3 18 ESS Comparison Screen The screen shown Figure 7 38 allows the operator to visually obtain EAA mode efficiency values Figure 7 38 ESS Comparison Screen 7 3 19 UPS Module Map Screen The screen shown Figure 7 39 allows the operator to control the individual UPMs Figure 7 39 UPS Module Map Screen ...

Page 169: ...1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 7 25 7 3 20 System Overview Screen The screen shown Figure 7 40 displays values for all UPS and UPM parameters Figure 7 40 System Overview Screen ...

Page 170: ... input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS contains input breaker CB1 close input breaker CB1 6 Close the door and secure the latch 7 Observe the UPS control panel display becoming active indicating logic power 8 Press the LOCK icon on the main screen The Sign In screen is di...

Page 171: ...em information follow the on screen prompts to get to the proper screen The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop up Value or information screens DO NOT affect system operation 7 4 2 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to ...

Page 172: ...pt to restart the system after the REPO until the cause of the shutdown has been identified and cleared MISE EN GARDE Ne pas tenter de redémarrer le système après le déclenchement du circuit d arrêt d urgence à distance avant d avoir déterminé la raison du déclenchement 2 To deactivate the REPO switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red ...

Page 173: ...es direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol S Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBM AS 400 computers other relay connected computers and industrial applications S Industrial Relay Card IRC...

Page 174: ...Monitoring analyst or Technical Support specialist Critical events are remotely diagnosed to expedite repairs including smart dispatch of field technicians with probable cause and likely parts avoiding return visits due to lack of required parts Through this service the CRC can take pre emptive corrective action to ensure the highest level of availability of your Eaton 9395P 1200 UPS S Easy self i...

Page 175: ...ensors that are attached and transmits that data every 15 minutes or 96 times per day enabling real time monitoring and advanced virtual preventive maintenance 8 3 Power Management Software Eaton s Intelligent Power software solution based on Web 2 0 technology includes two applications Intelligent Power Manager for UPS management and monitoring and Intelligent Power Protector which allows gracefu...

Page 176: ...Purpose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to equipment at your facility such as ...

Page 177: ... II As an option an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 2 shows an RMP II Figure 8 2 Remote Monitor Panel II ...

Page 178: ...lity power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS ON BATTERY The UPS battery backup is supplying the critical load...

Page 179: ... its four 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Online mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the...

Page 180: ...SCM II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table 8 3 Table 8 3 SCM II Status Indicators and Connections Indication TB2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPA...

Page 181: ...ut the electrical state of any cabinet in the UPS system AVERTISSEMENT S L installation et l entretien ne doivent être effectués que par du personnel qualifié S PRÉSENCE DE TENSIONS MORTELLES Ne pas faire fonctionner cette unité lorsque les portes de l armoire sont ouvertes ou si les panneaux de protection ne sont pas en place Ne jamais faire de suppositions au sujet de l état électrique des armoi...

Page 182: ...aust openings on top of the UPM section are not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicator is not illuminated contact an Eaton service representative 9 2 2 MONTHLY Mainten...

Page 183: ...igure 4 2 Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open see Figure 4 1 d Pull the foam filters over the screw heads on the cabinet mounted studs and remove the filters from the cabinet e Push the washed or new foam filters over the screw h...

Page 184: ... Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 9 4 Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Middle Right ISBM Air Filter For 4 wire systems only Figure 9 1 ISBM Section Air Filter Locations Continuous Static Switch ...

Page 185: ...top screw and two bottom screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet b Pull the foam filter over the screw heads on the cabinet mounted studs and remove the filter from the cabinet CAUTION Verify washed fi...

Page 186: ... of overheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for ...

Page 187: ...e de brulure ou d incendie Suivre les précautions qui s imposent S Pour le remplacement utiliser le même nombre et modéle des batteries S L élimination des batteries est règlementée Consulter les codes locaux à cet effet CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact you...

Page 188: ...aton com powerquality 9 8 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk see page 1 10 ...

Page 189: ... three UPM 900 kVA 825 kW 50 60 Hz Eaton 9395P 1200 825 three UPM 825 kVA 825 kW 50 60 Hz Eaton 9395P 1200 750 three UPM 750 kVA 750 kW 50 60 Hz Eaton 9395P 1200 675 three UPM 675 kVA 675 kW 50 60 Hz 10 2 Specifications The following sections detail the input output environmental and battery specifications for the UPS 10 2 1 UPS Input Operating Input Voltage 480 Vac Operating Input Frequency Range...

Page 190: ... Table 3 5 or Table 3 6 for 480V four UPM models See Table 3 7 or Table 3 8 for 480V three UPM models See Table 3 9 or Table 3 10 for 415V three four UPM models See Table 3 11 or Table 3 12 for 400V three four UPM models See Table 3 13 or Table 3 14 for 380V three four UPM models Output Voltage Balance 2 5 for 100 maximum load imbalance linear load Output Voltage Phase Displacement 4 for 100 maxim...

Page 191: ...ture is 25 C 77 F Operating Altitude Maximum 1000m 3300 ft at 40 C without derating Storage Temperature 25 to 60 C excluding batteries prolonged storage above 40 C causes rapid battery self discharge Relative Humidity Operating and Storage 5 to 95 maximum noncondensing Acoustical Noise 83 dB at a 1m distance A weighted for three UPM UPS 85 dB at a 1m distance A weighted for four UPM UPS EMI Suppre...

Page 192: ...PRODUCT SPECIFICATIONS Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality 10 4 This page intentionally left blank ...

Page 193: ...Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not pro...

Page 194: ...WARRANTY Eaton Power Xpert 9395P 1200 UPS 1200 kVA 1200 kW Installation and Operation Manual S P 164000500 Rev 4 www eaton com powerquality W 2 This page intentionally left blank ...

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