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Eaton Green Motion DC 44/66, Installation Manual

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Eaton Green Motion DC 44/66 Installation Manual Download Page 27

23

GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL

   MN192006EN   March 2023   www.eaton.com

00

Title

6.4  Earth connection (MANDATORY)

Check that the AC GRID earthing cable is properly connected to the bolted joint inside the housing 

(seeFigure 14).
Verify the electrical continuity between the front door and the EV charger housing. Check for continuity by 

measuring between areas not covered by insulating material (paint, rubber, dirt, etc.)

7.  Commissioning 

Professional and qualified personnel must be an expert in the field, and is therefore responsible for 

commissioning the system in accordance with the manufacturer’s instructions and local legislation. 

Please fill out the installation checklist available on 

www.eaton.com

 and ensure that all the points in 

the checklist have been properly executed (see Chapter 7.1).

Summary of Contents for Green Motion DC 44/66

Page 1: ...Green Motion DC 44 66 Installation manual Green Motion DC 44 66 EV charger...

Page 2: ...S FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF...

Page 3: ...risks 6 3 GENERAL DESCRIPTION 7 3 1 Front and back views 7 3 2 Left and right views 8 3 3 Top and bottom views 9 3 4 Types of cables 10 4 RELEVANT INFORMATION PRIOR TO THE INSTALLATION 11 4 1 Tools re...

Page 4: ...ring the EV charger 28 7 3 How to start charging 28 7 4 Indicators and user interfaces 28 7 4 1 LED indicators 29 7 4 2 Color touchscreen display 30 8 MAINTENANCE 32 8 1 How to open close the Green Mo...

Page 5: ...aton cannot be held legally accountable The contents of this manual are the copyright of the publisher and may not be reproduced even in extracts without the prior written approval of Eaton While ever...

Page 6: ...default CCS 2 and CHAdeMO optional Efficiency 96 96 Simultaneous charging 1 1 Options Cable 1 x CHAdeMO 1 x CHAdeMO Network interface 3G 4G 3G 4G Software licenses Eaton Scan Charge Eaton Charging net...

Page 7: ...ary Abbreviation Description AC Alternating current CAN Controller Area Network CCS Combined Charging System CHAdeMO CHArge de MOve DC Direct current EMC Electromagnetic compatibility EMI Electromagne...

Page 8: ...ves the manufacturer of any responsibility for damage caused to people and property A first aid kit must be provided near the installation site so that it is readily available in case of emergency 2 1...

Page 9: ...only with genuine spare parts which must be installed according to the intended use The responsibilities deriving from the commercial components are delegated to the respective manufacturers Avoid tou...

Page 10: ...Table 3 Residual risks Risk assessment Recommended solution Noise pollution caused by installations in unsuitable environments or where professionals work on a regular basis Reassess the installation...

Page 11: ...gures show different views of the Green Motion DC 44 66 DC EV charger 3 General description 3 1 Front and back views Figure 1 Front and back views of Green Motion DC 44 66 EV charger Tag Description A...

Page 12: ...CHARGER INSTALLATION MANUAL MN192006EN March 2023 www eaton com 00 Title Figure 2 Left and right views of Green Motion DC 44 66 EV charger 3 2 Left and right views Tag Description A Left view B Right...

Page 13: ...Title 3 3 Top and bottom views Figure 3 Top and bottom views of Green Motion DC 44 66 EV charger 12 X4 495 mm 19 4 inch 480 mm 18 8 inch 200 mm 7 8 inch 98 mm 3 8 inch 21 5 mm 0 8 inch 180 mm 7 inch 3...

Page 14: ...er may vary due to external factors such as the available grid power electrical installations EV model battery state of charge and environmental temperature For this reason Eaton disclaims any liabili...

Page 15: ...4 3 Dimensions and weight To perform installation the installer should prepare the following tools The Green Motion DC 44 66 box should contain the following parts The table below shows the dimension...

Page 16: ...onic components from major impacts humidity vibrations etc During handling sudden or fast movements which could cause the system to sway dangerously must be avoided Refer to local regulations and laws...

Page 17: ...Do not move or stop the hanging load above people or things Do not let it drop with too much force Please refer to local regulations and laws for lifting of the equipment Do not lift multiple units or...

Page 18: ...he unit is 25 C to 45 C Install the unit to ensure easy access to the controls and connections The unit must be used at an altitude not exceeding 2000 m above sea level Keep at least 300 mm of free sp...

Page 19: ...Title Figure 7 Optimal positioning of EV chargers An alternative positioning for the EV chargers is shown in Figure 8 The minimal distance recommended between the EV chargers positioned back to back i...

Page 20: ...of the EV charger for air circulation Fix the column using 4 x M10 stainless steel threaded rods on an 800 mm x 450 mm x 250 mm concrete base The power input electrical cable has to be fed through th...

Page 21: ...INSTALLATION MANUAL MN192006EN March 2023 www eaton com 00 Title See a schematic representation of the Green Motion DC 44 66 EV charger mounted on a concrete base in Figure 10 Figure 10 View of the EV...

Page 22: ...ers for dimensioning of the protective devices and power supply line Green Motion DC 44 Green Motion DC 66 Nominal power 44 kW 66 kW Nominal input voltage phase to neutral phase to phase 230 V 400 V 2...

Page 23: ...where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364 7 722 Eaton s support teams can help with the selection of the proper RCD to be used In case of connectio...

Page 24: ...presented by a dashedYeYeah line which means that it is only available in the Green Motion DC 66 EV charger version Figure 12 Detailed connection diagram of the EV charger Tag Description 1 EMI filter...

Page 25: ...on how to open the Green Motion DC 44 66 EV charger housing Step 2 Insert the AC GRID cables into the unit see Figure 13 The openings for the AC GRID cables and the communication cable are located on...

Page 26: ...w the instructions below L1 L2 L3 N PE Please connect the three phases L1 L2 L3 neutral N and earth PE cables from the AC GRID to the EV charger as illustrated in Figure 14 respecting the correct assi...

Page 27: ...the EV charger housing Check for continuity by measuring between areas not covered by insulating material paint rubber dirt etc 7 Commissioning Professional and qualified personnel must be an expert i...

Page 28: ...e been made correctly in accordance with local regulations Step 3 Check that the EARTH connection MANDATORY has been made correctly in accordance with local regulations Step 4 Perform checks on the co...

Page 29: ...Green Motion DC 44 66 EV charger 2 Cloud 3 Remote database It is possible to establish the communication via internet in two ways 1 LAN In this case the unit s are connected via Ethernet cable to a lo...

Page 30: ...outer of the unit for connection via LAN Step 1 Connect your laptop with the router via the ethernet cable as it is shown in Figure 19 On the RUTX09 wire the internet signal cable inside a LAN 2 Pleas...

Page 31: ...Press Save Apply Step 7 Authorize the management of the router from the WAN Only in a private network Go to System Administration Access control Step 8 Check Enable Remote HTTP and Enable Remote HTTPS...

Page 32: ...d the PIN code of the SIM card Step 6 Press Save Apply Step 7 Insert the SIM card in the SIM card slot on the modem router 7 2 3 Closing the front cover after configuring the EV charger WARNING failur...

Page 33: ...66 EV charger has three different indicator and user interface means as shown in Chapter 3 1 LED indicators Color touchscreen display Emergency stop button 7 4 2 LED indicator Green Motion DC 44 66 EV...

Page 34: ...e implemented in the future to enhance the user experience Table 9 Examples of information available from the color touchscreen display Display of the EV charger Description Touchscreen display Touch...

Page 35: ...tion failed due to network issues Try again Check that the 4G sign is colored in blue Charger is out of order Maintenance is needed before putting the charger back in service Contact the technical sup...

Page 36: ...at there is no more risk release the emergency stop button on the front door Unplug and reconnect the vehicle to correct the error Charging station is already booked by a user If you are not the one w...

Page 37: ...ose the housing of the Green Motion DC 44 66 EV charger and wire the display When removing the front cover be careful not to damage any cables connected to the display and the electronic boards Before...

Page 38: ...slot See Chapter 7 2 2 Step 2 Insert the new SIM card into the card slot See Chapter 7 2 2 8 4 Cleaning or replacing filters Please make sure that the fans are turned off and that the EV charger is no...

Page 39: ...ect any load if present Step 2 Open the housing by unlocking the cam locks as described in Chapter 8 1 Step 3 Disconnect the EV charger from the AC GRID see Figure 14 Step 4 Disconnect the communicati...

Page 40: ...supports the requirements of the WEEE Directive In compliance with the EU standard EN 50419 for marking of electrical and electronic equipment we include the crossed out wheeled bin symbol on our pro...

Page 41: ...touchscreen display Try to disconnect the car from the EV charger and retry Check the emergency stop button it should be pulled out Antenna bar graph 4G sign on touch screen display is red Check the...

Page 42: ...ace those that appear on the rating plate attached to the equipment The labels attached to the equipment must NEVER be removed damaged soiled or hidden for any reason The information displayed on the...

Page 43: ...EN 60664 1 Cable Version EN 62196 1 and EN 62196 3 Electromagnetic compatibility Product EN 61000 3 11 and EN 61000 3 12 Communication ISO 15118 DIN 70121 CHAdeMO 0 9 1 2 Table 11 List of standards th...

Page 44: ...All trademarks are property of their respective owners Eaton Industries Manufacturing GmbH Place de la Gare 2 1345 Le Lieu Switzerland eaton com greenmotiondc44_66 2023 Eaton All Rights Reserved Publi...

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