Eaton easy500, easy700 Operating Instructions Manual Download

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Operating Instructions

Control Relay



500,



700

05/10 MN05013003Z-EN

replaces 05/04 AWB2528-1508GB

Summary of Contents for easy500, easy700

Page 1: ...Operating Instructions Control Relay 500 700 05 10 MN05013003Z EN replaces 05 04 AWB2528 1508GB...

Page 2: ...rman language are translations of the original German manual 1st published 2004 edition date 05 04 2nd edition 05 10 See revision protocol in the About this manual chapter 2004 by Eaton Industries Gmb...

Page 3: ...evices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the...

Page 4: ...II...

Page 5: ...display 18 1 5 8 Menu structure 18 1 5 9 Selecting or toggling between menu items 22 1 5 10 Cursor display 22 1 5 11 Set value 23 2 Installation 25 2 1 Mounting 26 2 1 1 Mounting on top hat rail 26 2...

Page 6: ...s for editing circuit diagrams and function relays 59 4 1 2 Operation 59 4 1 3 Relays function relays 63 4 1 4 Saving and loading circuit diagrams 65 4 2 Working with contacts and relays 66 4 2 1 Inpu...

Page 7: ...23 4 10 2 Retention 124 4 10 3 Timing relay modes 124 4 10 4 Time Range 125 4 10 5 Function of the timing relay function relay 127 4 10 6 Examples timing relay 132 4 11 Jumps 135 4 11 1 Function 135 4...

Page 8: ...68 5 3 1 Adjustable parameters for function relays 169 5 4 Setting date and time 170 5 4 1 Set time 170 5 4 2 Setting summer time start and end 171 5 4 3 Setting summer time start and end 172 5 4 4 Su...

Page 9: ...it recognized 193 6 5 2 Transfer behavior 194 6 5 3 Function monitoring of expansion units 194 6 6 Saving and loading circuit diagrams 195 6 6 1 EASY X 195 6 6 2 Interface 196 6 7 Memory card 197 6 7...

Page 10: ...Usable contacts 222 8 4 2 Available function relays 223 8 4 3 Names of relays 223 8 4 4 Names of function relay 224 8 4 5 Name of function block inputs constants operands 224 8 5 Compatibility of the...

Page 11: ...amendments which have been made since the edition 08 04 and 01 05 of this manual 0 2 Device designation This manual uses the following abbreviated designations for different device models Publication...

Page 12: ...21 DC easy E EASY2 EASY618 AC RE EASY618 DC RE EASY620 DC TE EASY512 EASY7 Type designation of the control relay the dots represent placeholders for all characters used Designation Device types CAUTIO...

Page 13: ...rammable switching and controlgear and is used as a replacement for relay and contactor control circuits easy may only be operated when it has been correctly and properly installed easy is designed to...

Page 14: ...Overview 10 Operating instructions 05 10 MN05013003Z EN www eaton com 1 3 Overview Figure 1 easy basic units and expansion devices POW BUS POWER COM ERR ADR ERR MS NS 4 3 3 2 2 1 1 5 6 7 8 12 11 11 9...

Page 15: ...ernal tests and with the help of various timeout watchdogs Table 34 Page 192 Circuit diagrams are connected up using ladder diagrams and each element is entered directly via the easy display You can C...

Page 16: ...N05013003Z EN www eaton com 1 4 Versions easy basic units at a glance Figure 2 Versions a Supply voltage connection b Inputs c Status LED d Keypad e Interface socket for memory card or PC connection f...

Page 17: ...m 13 easy basic units with stand alone MFD 80 MFD CP4 500 HMI unit Figure 3 Overview with stand alone HMI unit a easy500 basic units b easy700 basic units c Display operating unit MFD 80 B d Power sup...

Page 18: ...inputs outputs expansion 12 8 I 4 O 18 12 I 6 O 19 12 I 6 O expansion 20 12 I 8 O 21 12 I 8 O expansion Rating class RC and space unit SU 2 35 5 mm SU 4 5 71 5 mm 4 SU RC 4 or 5 6 7 107 5 mm 6SU RC 6...

Page 19: ...play Cursor buttons Move cursor Select menu items Set contact numbers contacts and values OK Next menu level Save your entry ESC Previous menu level Cancel ALT DEL DEL DEL DEL DEL DEL DEL DEL DEL DEL...

Page 20: ...00 34 RUN and No password PROGRAM STOP RUN PARAMETER INFO SET CLOCK SECURITY SYSTEM LANGUAGE easy500 8 inputs 4 outputs Current selection flashes in the easy menu Clock menu on devices with clock 1st...

Page 21: ...1 9 RS AC P MO 10 42 1 7 RUN Inputs Expansion device Weekday Time or Weekday Date Outputs On 1 2 3 4 Off RS Expansion functioning correctly 1 9 RS AC P MO 10 42 1 7 RUN Retention debounce AC expansion...

Page 22: ...enu by pressing OK LED OFF No supply voltage LED continuously lit Power supply present STOP mode LED flashing Power supply present RUN mode PROGRAM STOP RUN PARAMETER INFO SET CLOCK PROGRAM DELETE PRO...

Page 23: ...display SET CLOCK SUMMER TIME PROGRAM STOP RUN PARAMETER INFO PROGRAM STOP RUN PARAMETER INFO SET CLOCK Display for date and time setting HH MM TT MM YEAR ____ HH MM 14 23 TT MM 17 03 YEAR 2010 T1 X...

Page 24: ...US NONE RULE EU GB US AM WD TT MM 00 00 HH MM 00 00 DIFF 00 00 Main menu PROGRAM STOP RUN PARAMETER INFO SET CLOCK SET CLOCK SUMMER TIME Only one selection is possible NONE RULE EU GB US SUMMER START...

Page 25: ...Unlocking easy Main menu PASSWORD STOP RUN DELETE Correct entry Status indicator four wrong entries if enabled Example Passwordonly on program PROGRAM PARAMETER CLOCK OPRTNG MODE INTERFACE DEL PROG PR...

Page 26: ...SYSTEM LANGUAGE CONFIGURATOR The further menus depend on the connected expansion device Only one selection is possible SECURITY SYSTEM LANGUAGE CONFIGURATOR DEBOUNCE P BUTTONS RUN MODE CARD MODE CYCLE...

Page 27: ...ions 05 10 MN05013003Z EN www eaton com 23 1 5 11 Set value Select value Select digit Change value at digit Store entries Retain previous value HH MM 14 23 TT MM 17 03 YEAR 2010 Values Digits Current...

Page 28: ...1 1 5 operating principles 24 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 29: ...pment easy is installed in the following order Assemble devices if necessary Mounting Wiring up the inputs Wiring up the outputs Connecting the power supply DANGER Never carry out electrical work on t...

Page 30: ...inals and the wall or adjacent devices Figure 4 Clearances to easy 2 1 1 Mounting on top hat rail Hook easy to the top edge of the top hat rail and hinge into place while pressing down slightly Press...

Page 31: ...ew mounting Mounting on a mounting plate requires the use of fixing brackets which are fixed to the back of easy The fixing brackets are available as an accessory easy600 and easy700 Fasten each devic...

Page 32: ...2 Connecting the expansion device Figure 6 Connecting expansion units Open the easy Link connections on the side of both easy devices Fit the easyLink data connector EASY LINK DS in the opening provid...

Page 33: ...sic unit The required connection data for device types easy AB with 24 V AC easy AC with standard voltages of 100 V AC up to 240 V AC easy DA with 12 V DC and easy DC with 24 V DC are provided in the...

Page 34: ...phase conductor 100 to 240 V AC is present on the serial multi function interface Improper connection on the multi function interface or the insertion of conductive objects in the shaft may cause fat...

Page 35: ...RC RCX Figure 9 Power supply on the DC basic units 2 4 5 Supplying DC expansion devices Figure 10 Power supply on the DC expansion units V 0 V 0 V L01 F1 L01 DC 24 V DA 12 V easy DC and easy DA are p...

Page 36: ...tacts such as pushbuttons switches relay or contactor contacts proximity switches three wire 2 5 1 Connect digital AC inputs 2 5 1 1 Connect digital AC inputs to the basic unit Figure 12 Connecting ea...

Page 37: ...nal easy500 easy700 I1 I6 0 6 V AC 14 26 4 V AC 4 mA at 24 V AC I7 I8 7 V AC or 9 5 V DC 2 mA with 24 V AC and 24 V DC easy700 I9 I10 14 to 26 4 V AC 4 mA at 24 V AC I11 I12 7 V AC or 9 5 V DC 2 mA wi...

Page 38: ...diode for easy AC and easy AB easy AC Inputs I7 and I8 have a higher input current on the easy AC Neon bulbs with a maximum residual current of 2 mA 1 mA at 230 V 115 V can be connected to I7 and I8 T...

Page 39: ...in series with the circuit shown in order to restrict the inrush current Figure 16 Limitation of the input current through resistors Complete devices for increasing the input current are available und...

Page 40: ...igure 18 Connecting easy DC easy DA digital inputs 2 5 2 2 Connect digital DC inputs to the expansion unit Figure 19 Connecting EASY DC E digital inputs Table 4 easy DC input signals L01 L01 0 V l1 I2...

Page 41: ...ng a large contact area If the cable length is more than around 30 m grounding at both ends can result in equalization currents between the two grounding points and thus in the interference of analog...

Page 42: ...r feed of analog sensors must be electrically connected Figure 20 easy AB analog input connection of reference potentials WARNING Ensure that the reference potential is connected Connect the 0 V of th...

Page 43: ...ed Use a potentiometer with the resistance 1 k e g 1 k 0 25 W 2 5 3 4 DC analog setpoint potentiometer Figure 22 Analog setpoint potentiometer with 24 V DC power feed 2 5 3 5 Brightness sensor AB DA D...

Page 44: ...20 mA sensor 4 to 20 mA 0 to 20 mA sensors can be connected easily without any problem using an external 500 resistor Figure 25 Connection 0 4 to 20 mA sensor output analog input a Analog sensor The...

Page 45: ...pe of count signals easy processes square wave signals Mark to space ratio of count signals We recommend a mark to space ratio of 1 1 If this is not the case The minimum pulse or pause duration is 0 5...

Page 46: ...e used in the easy circuit diagram as N O or N C contacts for other switching conditions The relay or transistor outputs are used to switch loads such as fluorescent tubes filament bulbs contactors re...

Page 47: ...DC power supply 24 V H 0 V H N F 8 A B 16 L1 L2 L3 115 230 V h 1 2 2 2 2 2 2 1 1 1 1 1 10 000 000 Q6 Q5 Q4 Q3 Q2 Q1 F 8 A B 16 24 V H 0 V H N L1 L2 L3 115 230 V h 1 2 2 1 10 000 000 S2 S1 DANGER Do no...

Page 48: ...or outputs 2 6 2 1 EASY512 T Figure 31 EASY512 T transistor outputs 2 6 2 2 EASY7 T Figure 32 EASY7 T transistor outputs 0 V H R L 24 V 0 5 A 24 V 0 V Q1 Q2 Q3 Q4 F10 A 0 5 A 5 W 24 V f 2 5 A 24 V H 2...

Page 49: ...s may only be connected in parallel within a group Q1 to Q4 or Q5 to Q8 S1 to S4 or S5 to S8 Q1 and Q3 or Q5 Q7 and Q8 Parallel outputs must be activated simultaneously WARNING Please note the followi...

Page 50: ...output will switch back on up to the maximum temperature after a cooling time that depends on the ambient temperature and the current level If the fault condition persists the output will keep switchi...

Page 51: ...basic device DANGER The following electrical separation is implemented between the EASY7 basic unit and the expansion device separation always in local connection of expansion unit Basic isolation 400...

Page 52: ...he necessary insulation voltage required for the installation environment concerned In the event of a fault ground leakage short circuit serious damage or injury to persons may otherwise occur A cable...

Page 53: ...ceNET Ethernet gateway The functionality of bus systems varies The following generally applies As a minimum data exchange the input data R1 to R16 and output data S1 to S8 can be exchanged provided th...

Page 54: ...2 Installation 2 8 Connecting bus systems 50 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 55: ...rminal 0 V Voltage 0 V Terminals I1 to I12 Actuation via same 12 V 24 V DC version Terminal 24 V Voltage 24 V Terminal 0 V Voltage 0 V Terminals I1 to I12 R1 to R12 Actuation via the same 24 V If you...

Page 56: ...d automatically and run it immediately 3 4 Creating your first circuit diagram The following small circuit diagram takes you step by step through wiring up your first easy circuit diagram In this way...

Page 57: ...10 MN05013003Z EN www eaton com 53 Figure 37 Lamp controller with relays In the following example easy carries out all the wiring and performs the tasks of the circuit diagram shown below Figure 38 La...

Page 58: ...se the cursor buttons to move the cursor over the invisible circuit diagram grid The first three double columns are the contact fields and the right hand columns form the coil field Each line is a run...

Page 59: ...ontact I1 at the cursor position Change the contact number to I2 so that N C contact S2 can be connected to input terminal I2 Press OK so that the cursor jumps to the next position and use cursor butt...

Page 60: ...n and the output relay Q1 are correct and do not have to be changed Your first working easy circuit diagram now looks like this Press ESC to leave the circuit diagram display The adjacent menu will ap...

Page 61: ...er Flow Display easy allows you to check rungs in RUN mode This means that you can check your circuit diagram via the built in power flow display while it is being processed by easy Switch to the circ...

Page 62: ...You can create a circuit diagram in several ways The first option is to enter the elements in the circuit and then to wire all the elements together The other option is to use the enhanced operator g...

Page 63: ...ng cursor Move Enter Connecting In Move mode use to position the cursor on the circuit diagram in order to select a rung a contact or a relay coil Use OK to switch to Entry mode so that you can enter...

Page 64: ...gram where the contacts are connected together In RUN mode a coil is switched on and off in accordance with the current flow and the coil function specified 4 1 2 4 Function Relays Function relays are...

Page 65: ...l functions Table 6 Usable contacts Easy works with different contacts which can be used in any order in the contact fields of the circuit diagram Contact easy representation N O contact Open in the r...

Page 66: ...l I13 I13 Expansion status I14 194 Short Circuit Overload I16 I15 I16 194 Markers auxiliary relay M M M1 M16 M1 M16 72 Markers auxiliary relay N N N1 N16 N1 N16 72 Operating Hours Counter O O O1 O4 O1...

Page 67: ...et to zero i e devices without a clock The contacts N O contact of the time switches are always set to logic 0 The advantage of this process is that you can use the same circuit diagram on all easy500...

Page 68: ...matically connected to the voltage You add the relay coil to be controlled together with its function and designation in the coil field Each line in the circuit diagram represents a rung Up to 128 run...

Page 69: ...sy interface The program is stored retentively on the memory card The way the memory card works and a description of how to transfer a program to the card Section 6 7 Memory card page 197 4 1 4 2 Soft...

Page 70: ...t diagram with the output relays Q1 to Q8 or S1 to S8 expansion 4 2 1 1 Entering and changing contacts and relay coils A switch contact is selected in easy via the contact name and contact number A re...

Page 71: ...eave Entry mode when you press or OK to leave a contact field or coil field 4 2 1 2 Deleting contacts and relay coils Move the cursor using the buttons to a contact or coil field Press DEL The contact...

Page 72: ...contact or coil field from which you wish to create a connection Press ALT to switch to Connect mode Use to move the diagonal arrow between the contact fields and coil fields and to move between circ...

Page 73: ...the 128 rungs in the display at the same time If you move the cursor past the top or bottom of the display easy automatically scrolls up or down the display to show hidden rungs even empty ones A new...

Page 74: ...Example 1 A lamp at output relay Q1 is switched on and off via inputs I1 and I2 or using cursor buttons Example 2 Terminal I1 is used to control output relay Q1 Terminal I5 switches to Cursor button...

Page 75: ...rcuit diagram The circuit diagram display performs two functions depending on the mode STOP Creation of the circuit diagram RUN Power flow display Switch on I3 In the power flow display energized conn...

Page 76: ...t diagram display easy display Coil function Example Contactor Function Q1 D2 S4 1 M7 Contactor function with negated result Q1 D2 S4 Cycle pulse on falling edge Q3 M4 D8 S7 Cycle pulse on rising edge...

Page 77: ...al times if required by the circuit diagram logic Exception When using jumps to structure a circuit diagram this coil function can also be used effectively several times 4 2 6 2 Relay with contactor f...

Page 78: ...agram inverted contactor function Representation in easy Output relays Q Q1 to Q8 depending on type Markers M N M1 to M16 N1 to N16 Function relays Text D D1 to D16 Output relays S S1 to S8 Jumps 1 to...

Page 79: ...easy Markers M N M1 M16 N1to N16 Jumps 1to 8 4 2 6 6 Impulse relay The relay coil switches whenever the input signal changes from 0 to 1 The relay behaves like an impulse relay Figure 44 Signal diagr...

Page 80: ...Power supply switched off Representation in easy Q output relays SQ1 to SQ8 RQ1 to RQ8 depending on type M markers SM1 to SM16 RM1 to RM16 Text D function relays SD1 to SD8 RD1 to RD8 Relays S SS1 to...

Page 81: ...unter with limit value entry T1 TT1 RT1 HT1 X X Timing relay on delayed Timing relay on delayed with random switching T1 TT1 RT1 HT1 Timing relay off delayed Timing relay off delayed with random switc...

Page 82: ...46 Hardwiring with relays The wiring of the easy relay looks as follows Figure 47 easy wiring and circuit diagram The counter P1 is called C1 in easy The timing relay K1T is called T1 in easy Complete...

Page 83: ...e stored Enter the circuit diagram up to coil TT1 of the timing relay Set the parameter for T1 The timing relay operates as a flash relay The easy symbol for the flasher blink relay is It is set at th...

Page 84: ...de and return to the circuit diagram Each parameter set can be displayed using the power flow display for the circuit diagram Move the cursor onto C1 and press OK The parameter set for the counter is...

Page 85: ...he character on the left of the bottom row will indicate whether the contact has switched or not Contact has not switched N O contact open Contact has switched N O contact closed You can also modify p...

Page 86: ...8 The analog inputs of the easy700 are I7 I8 I11 and I12 A1 A16 analog value comparator Boolean inputs outputs Parameters Contact Coil Input value Output value A 1 if the selected actual value setpoin...

Page 87: ...Less than Less than equal to Equal to Greater than equal to Greater than LT LE EQ GE GT Analog input I7 I8 I11 I12 Setpoint 0000 to 9999 Setpoint 0000 to 9999 Actual value of counter relay C1 to C16 A...

Page 88: ...ion relay 1 EQ Equal mode The function relay has the following modes LT less than LE less than equal to EQ equal to GE greater than equal to GT greater than appears in the PARAMETER menu does not appe...

Page 89: ...for multiplying values I1 x F1 or I2 x F2 Example I1 9999 F1 9999 I1 x F1 99980001 The result is within the value range If no value is entered at F1 or F2 only the value at I1 and I2 is used no multip...

Page 90: ...the analog value comparator function relay U V 5 0 512 1023 10 0 0 The GT GE LT and LE comparison functions only differ in the fact that GE and LE also switch when the value is equal to the setpoint...

Page 91: ...ignal diagram of analog value comparator in Less than mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The N O contact switches off when the actual val...

Page 92: ...l diagram of analog value comparator in Less than equal to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The N O contact switches off when the actua...

Page 93: ...inus hysteresis The N O contact switches on if the actual value at I8 multiplied by F1 reaches the configured setpoint value If the actual value exceeds the setpoint the make contact switches off The...

Page 94: ...re 52 Signal diagram of analog value comparator in Greater than equal to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The N O contact switches if t...

Page 95: ...3 Signal diagram of analog value comparator in Greater than mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The N O contact switches if the actual val...

Page 96: ...ill always be switched off by I5 Parameter settings of both analog value comparators A simple circuit can be implemented if a switching point of the controller is assigned to the digital switching poi...

Page 97: ...ings of three analog value comparators 4 4 5 8 Example analog value comparator comparison of two analog values To compare two analog values you can use the following circuit In this case the compariso...

Page 98: ...ectly to a digital input The high speed digital inputs are I1 to I4 Possible applications include the counting of components lengths events and frequency measurement Table 13 Counter modes Counters C1...

Page 99: ...s Avoid unforeseeable switch states Only use each coil of a relay once in the circuit diagram Do not use the input of a high speed counter as a contact in the circuit diagram If the counter frequency...

Page 100: ...ng mode changes from RUN to STOP as well as when the supply voltage is switched off When easy is restarted in RUN mode the counter relay continues with the retentively stored actual value 4 5 0 8 Dete...

Page 101: ...ge B If the counting direction is reversed B the contact is reset when the actual value is 5 Range C Without count pulses the current actual value is retained Range D The reset coil resets the counter...

Page 102: ...oil RC2 4 5 1 3 Example of a two counter cascade Another counter is added to the previous example As the contact of counter C2 is only set to 1 for one program cycle the carry of counter C2 is transfe...

Page 103: ...alue of a counter even after a power failure or a change from RUN to STOP Select the required counter in the SYSTEM RETENTION menu The example shows the counters C5 to C7 as retentive counters The cou...

Page 104: ...nter an upper threshold value as a comparison value The C15 and C16 frequency counters are not dependent on the cycle time 4 6 1 1 Counter frequency and pulse shape The maximum counter frequency is 1...

Page 105: ...red directly from the digital inputs I3 and I4 to the counters A frequency counter measures the actual value and does not measure a direction CC15 C15 SQ3 I8 RC15 Contact Coil C15 C16 The contact swit...

Page 106: ...y counter 1 counter input I3 or I4 2 upper setpoint 3 enable coil CC 4 reset coil RC 5 contact N O contact C upper setpoint value reached tg gate time for the frequency measurement Range A the counter...

Page 107: ...indicates this and triggers marker N5 If the frequency is higher than 400 Hz analog value comparator A2 indicates this and triggers marker N6 4 6 2 High speed counters You can use the high speed count...

Page 108: ...ycle time The result of the actual value setpoint comparison is only transferred once every program cycle for processing in the circuit diagram The reaction time in relation to the setpoint actual val...

Page 109: ...de 4 6 2 6 Retention The high speed counter can be run with the retentive actual value You can select the retentive counter relays in the SYSTEM RETENTION menu C5 to C7 C8 and C13 to C16 can be select...

Page 110: ...ith setpoint value 512 switches as soon as the actual value is 512 Range B When new count pulses or the counter enable are not present the actual value is retained Range C If the count direction is re...

Page 111: ...es not jam These tasks can be implemented with the following solution I8 starts the drives I7 and I6 carry the feedback signals of the motor protective circuit breakers The drives are stopped if a mot...

Page 112: ...ttings of the counter C13 Parameter settings of the counter C14 Parameter setting of analog value comparators A1 and A2 Parameter settings A3 I8 I7 I6 M8 M8uA2u Q1 dA3k dA1u Q2 hA3k uCC13 hCC14 C13 H...

Page 113: ...s and contacts have the following meanings The text display does not have a parameter display in the PARAMETER menu 4 7 2 Retention The texts D1 to D8 can be operated with retentive actual values cont...

Page 114: ...tatus display must be activated before the text is displayed The following rule applies to D2 to D16 If several texts are present and are triggered each text is displayed automatically in turn every 4...

Page 115: ...are permitted in addition to the blank character and 12 different graphic characters _ Figure 58 Text output examples 4 7 7 Entering a setpoint in a display Two values from the following sources can b...

Page 116: ...ve from digit to digit inside the constant Use the OK button to accept the modified value Use the ESC button to abort the entry and leave the previous value Pressing the OK button causes the cursor to...

Page 117: ...e time switch relays will not switch The contacts are kept open when de energized Information on the battery back up time are provided on Chapter 8 Appendix page 211 A weekly timer can be integrated i...

Page 118: ...and off times Parameter display in RUN mode 1 A D SO ON OFF 1 weekly timer function relay 1 A B C D Time switch channels appears in the PARAMETER menu does not appear in the PARAMETER menu D Day sett...

Page 119: ...the button to move the cursor to channel B Press the button to reach any value that can be edited 4 8 3 Function of the weekly timer example parameter setting The following examples illustrate the fun...

Page 120: ...nday Figure 60 Signal diagram of weekend 4 8 3 3 Night switching example Time switch 3 switches on at 22 00 on Monday and switches off at 6 00 on Tuesday Figure 61 Night switching signal diagram 2 A D...

Page 121: ...7 00 The relay drops out and remains off even after retriggering of the power supply since the first break time was at 16 00 4 8 3 6 24 hour switching example The time switch is to switch for 24 hours...

Page 122: ...g hours counter into your circuit in the form of a contact and coil Parameter display and parameter set for the operating hours counter function block In the parameter display of an operating hours co...

Page 123: ...of the O operating hours counter is set to 1 the counter increments its actual value by 1 basic pulse 1 second If the actual value of the hours run counter reaches the setpoint value of S the contact...

Page 124: ...ers N1 and N2 are the On markers of two different machine sections These markers control the associated operating hours counters Output Q4 switches on a warning light if the setpoint of an operating h...

Page 125: ...8 resets the associated operating hours counter after maintenance has been completed The entire machine operation time is to be displayed continuously The run time of the machine sections should only...

Page 126: ...since you can wire all the functions at the push of a button as well as program additional functions Counters C1 C16 Counter Boolean inputs outputs Parameters Contact Coil Input value Output value T 1...

Page 127: ...t Coil T1 T16 Contact of a timing relay TT1 TT16 Enable timing relay trigger RT1 RT16 Reset coil of the timing relay HT1 HT16 Stop coil of the timing relay H Stop S means the Set coil function Avoid u...

Page 128: ...int 1 Time setpoint 2 Actual value of elapsed time Contact has not switched Contact has switched T1 X S I1 10 000 I2 00 00 T 03 305 When easy is restarted the status of the trigger pulse must be the s...

Page 129: ...Value x 10 in ms Parameters Time range and setpoint time Resolution S 00 000 Seconds 0 00 to 99 990 s 10 ms M S 00 00 Minutes Seconds 00 00 to 99 59 1 s H M 00 00 Hours Minutes 00 00 to 99 59 1 min Mi...

Page 130: ...umber of hours remainder is the number of minutes For time base H M With the time base H M the value is accepted as a value in M minutes Rule Time setpoint Value divided by 60 integer result Number of...

Page 131: ...elapse normally because the trigger coil drops out prematurely Range C The Stop coil stops the time from elapsing Figure 64 Signal diagram of timing relay on delayed with and without random switching...

Page 132: ...psing Range C The Reset coil resets the relay and the contact After the Reset coil drops out the relay continues to work normally Range D The Reset coil resets the relay and the contact when the funct...

Page 133: ...the two times without any interruption Range B The trigger coil drops out before the on delay is reached Range C The stop coil stops the timeout of the on delay Range D The stop coil has no effect in...

Page 134: ...n the parameter setting and the actual value t setpoint value I1 reference value I2 If the trigger coil is activated again the actual time t is stopped The off delay time does not run down until the t...

Page 135: ...Range A The trigger signal is short and is lengthened Range B The trigger signal is longer than the set time Range C The stop coil interrupts the timing out of the set time Figure 71 Operational diag...

Page 136: ...ng 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 Switch contact N O Tx Range A The relay flashes for as long as the Trigger coil is activated Range B The stop coil interrupts the timing out of...

Page 137: ...These pulses must be normalized to the same length The Single pulse function can be used very simply to implement this 4 10 6 5 Example timing relay flashing This example shows a continuous flash pul...

Page 138: ...RUN to STOP Select the required timing relay in the SYSTEM RETENTION menu The example shows the timing relays T7 T8 as retentive timing relays Markers M9 to M12 were also selected as retentive Figure...

Page 139: ...ds i e the jump ends on the first contact with the same number as that of the coil Coil Jump when 1 Contact only at the first leftmost contact Jump label The Jump label contact point is always set to...

Page 140: ...equence 2 Switch on Guard 2 Wait time then switch on Motor 1 Contacts and relays used I1 sequence 1 I2 sequence 2 I3 guard 2 moved out I12 motor protective circuit breaker switched on Q1 motor 1 Q2 gu...

Page 141: ...of a year time switch all act jointly on the contact Y that you include in the circuit diagram The channels are set via the parameter display or easySoft The year time switch can switch recurrent inte...

Page 142: ...r display and parameter set for year time switch The parameter display for a year time switch is used to modify the closing delay the break time and the enable of the parameter display Table 15 On and...

Page 143: ...e the button to reach any editable value Y4 A ON 04 01 01 OFF 04 03 31 Y4 B ON 04 10 01 OFF 04 12 31 Caution important input rules The year time switch only operates correctly if you observe the follo...

Page 144: ...ry rules are possible Display format XX digit used 4 12 6 1 Rule 1 ON Day OFF Day 4 12 6 2 Rule 2 ON Month OFF Month 4 12 6 3 Rule 3 ON Year OFF Year 4 12 6 4 Rule 4 ON Day month OFF Day month 4 12 6...

Page 145: ...hannel ON Day month year Channel D OFF Day month year With this rule the same year number must be entered in each channel in the ON and OFF entry area 4 12 6 9 Rule 9 Overlapping channels The first ON...

Page 146: ...12 7 3 Days ON 02 to OFF 25 means Recurring interval switch on at 00 00 on day 2 of the month and off at 00 00 day 26 i e after the set day has fully elapsed 4 12 8 Year time switch for sample paramet...

Page 147: ...ay range 4 12 8 4 Example 4 Selecting public holidays 1 channel The year time switch Y4 is required to switch on at 00 00 on day 25 12 of each year and switch off at 00 00 on day 27 12 of each year Ch...

Page 148: ...tch remains continuously switched on The parameter definition is carried out in pairs on two adjacent channels Example 6 Time range for each year 2 channel The year time switch Y1 is required to switc...

Page 149: ...g the turn of the year 2 channel The Y1 year time switch should switch on at 00 00 on 12 31 of every year and remain continuously switched on until 00 00 on 02 01 of every year Figure 81 Select a time...

Page 150: ...erlapping time ranges 2 channel This example shows how to configure the parameters for continuous overlapping time ranges on adjacent channels The Y1 year time switch channel C switches on at 00 00 on...

Page 151: ...relay it is possible to reset the outputs only or the markers only or both Three function blocks are available 4 13 0 1 Wiring of the master reset function relay You integrate a master reset function...

Page 152: ...ster reset always has the highest priority The contacts Z1 to Z3 follow the status of their own coil 4 13 2 1 Example resetting outputs All outputs that you have used can be reset to 0 with one comman...

Page 153: ...rather than closes when it is actuated NOT circuit In the easy circuit diagram press the ALT button to toggle contact I1 between N C and N O contact Table 16 Negation 4 14 2 Negation coil Negation me...

Page 154: ...es within a rung Use M marker relays if you need to connect more than three N O contacts in series Table 19 Series circuit 4 14 5 Parallel connection Q1 is controlled by a parallel circuit consisting...

Page 155: ...plemented with a parallel circuit of N C contacts on a negated coil In the easy circuit diagram you can switch as many rungs in parallel as you have rungs available Table 21 Parallel connection of N C...

Page 156: ...you have rungs available Table 22 Parallel connection of N O contacts on a negated coil 4 14 8 Two way switch A two way circuit is made in easy using two series connections that are combined to form...

Page 157: ...e This ensures that the machine can be switched off even in the event of a wire break I2 is always closed when not actuated Alternatively the latching circuit can also be set up with the wire break fu...

Page 158: ...This is very useful for count pulses jump pulses Table 26 Cycle pulse on rising edge 4 14 12 Cycle pulse on falling edge You can create a cycle pulse on a falling edge if you use the appropriate coil...

Page 159: ...advantage of easy is that it is possible to select the changeover time between star and delta contactors and also the time delay between switching off the star contactor and switching on the delta co...

Page 160: ...asy to also switch the mains contactor 4 15 2 4x shift register You can use a shift register for storing an item of information such as for the sorting of parts into good and bad for two three or four...

Page 161: ...r the first time the marker relay N C contact M7 is closed during the first pass through the cycle Thus the series connection consisting of I1 N C contact M7 closed and M8 is activated Although M7 is...

Page 162: ...t constantly overwritten In this example the coils are controlled only by the S and R functions i e the values are retained in on or off states even though the coil is not constantly activated The sta...

Page 163: ...M8 remains as it is On the first pass the value is switched on once by N C contact M9 If Q1 is set M9 is switched on Once Q4 the last storage location has been switched on the value is passed back to...

Page 164: ...on board i e one impulse relay two timing relays and two auxiliary relays easy requires only four space units A fully functioning stairwell lighting system can be set up with five terminals and the ea...

Page 165: ...re 89 Stairwell lighting with easy Button pressed briefly Light ON or OFF The impulse relay function will even switch off Continuous lighting Light off after 6 min with Continuous lighting this functi...

Page 166: ...hed on X on delayed value 5 s T3 switch off after a lighting time of 6 min X on delayed value 6 00 min T4 Switch off after 4 hours continuous lighting X on delayed value 4 00 h If you are using a cont...

Page 167: ...can protect the following entries and areas Start or modification of the program Transfer of a circuit diagram to or from a memory card Display variants the transfer of a circuit diagram from and to t...

Page 168: ...has not yet been defined The password is now valid but not yet activated 5 1 2 Selecting the scope of the password Press the OK button Select the function or the menu to be protected Press the OK but...

Page 169: ...tem menu 5 1 4 unlocking Unlocking easy will deactivate the password You can reactivate password protection later via the Password menu or by switching the power supply off and on again Press OK to sw...

Page 170: ...s DEL and ALT to call up the System menu Open the password menu via the menu option SECURITY PASSWORD The CHANGE PW entry flashes easy will only show this menu if a password is present Press OK to ent...

Page 171: ...sing ESC will retain the circuit diagram and data You can then make another four attempts to enter the password 5 2 Changing the menu language easy500 and easy700 provide twelve menu languages which a...

Page 172: ...e circuit diagram This is possible regardless of whether easy is running a program or is in STOP mode Press OK to switch to the main menu Start the parameter display by selecting PARAMETER All functio...

Page 173: ...ified in the parameter display and saved with OK 5 3 1 1 Example Changing switch times for outdoor lighting The outdoor lighting of a building is automatically switched on from 19 00 to 23 30 Mondays...

Page 174: ...EASY C The time switch function relays can thus be used to implement time switch applications 5 4 1 Set time If the clock is not set or easy is switched on after the battery back up time has elapsed...

Page 175: ...the statutory settings have changed the above rules for the European Union will also apply to the United Kingdom US Set the beginning and the end of the daylight savings time via the Rule menu or in e...

Page 176: ...is important to know what settings are possible The start and end of summer time is a complex calculation procedure throughout the world For this reason the standard rules for the EU US GB are provid...

Page 177: ...e 3 change on a defined day after or before a date 1st first SU Sunday MO Monday TU Tuesday WE Wednesday TH Thursday FR Friday SA Saturday AFTER THE BEFORE THE Table 30 1 Apart from day definitions Da...

Page 178: ...g the required time settings When Day of week How Day Month Hour Minute Time difference WD DD MM HH MM H M AM L last SU Sunday MONTH 03 March 02 00 1 00 If your easy is to be operated in other countri...

Page 179: ...same structure The values are now entered accordingly The DIFF time difference value can be modified both for the summer time setting and the winter time setting The value is always the same Summer t...

Page 180: ...nu The input delay debounce is set with the DEBOUNCE menu item 5 5 1 Activating debounce input delay If a tick is next to DEBOUNCE indicates that this function is activated If this is not so proceed a...

Page 181: ...he P buttons can be activated in the System menu The P buttons are activated and deactivated via the P BUTTONS menu Press DEL and ALT to call up the System menu Select the SYSTEM menu Move the cursor...

Page 182: ...sy is not permitted to control The outputs should not be controlled when easy is switched on 5 7 1 Setting the startup behavior Requirement easy must contain a valid circuit diagram Switch to the syst...

Page 183: ...it diagram is deleted The setting for the startup behavior is an easy device function When the circuit diagram is deleted this does not result in the loss of the setting selected 5 7 3 Behavior during...

Page 184: ...p if a memory card with a valid program is fitted Otherwise select CARD MODE and press OK easy will start up with the program on the card Return to the status display using ESC 5 7 5 2 Deactivating ca...

Page 185: ...et cycle time value range between 00 and 60 ms 5 9 Retention non volatile data storage Plant and machine controls require the possibility to retentively set operating states or actual values i e the v...

Page 186: ...tch to the system menu Move to the SYSTEM menu and continue to the RETENTION menu Press the OK button The first screen display is the selection of the marker range Select a range Press OK to select th...

Page 187: ...switched off in the System menu SYSTEM RETENTION of the control relay the program is deleted in the main menu of the control relay via PROGRAM DELETE PROG the marker range M1 to M16 is cleared of its...

Page 188: ...asy circuit diagram the actual values will be retained 5 9 6 Changing the startup behavior in the SYSTEM menu The retentive actual values in easy will be retained irrespective of the RUN MODE or STOP...

Page 189: ...device information AC AB AC voltage or DA DC DC voltage T transistor output or R relay output C clock provided LCD display provided OS 1 10 204 operating system version CRC 25825 Checksum of the oper...

Page 190: ...5 settings 5 10 Displaying device information 186 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 191: ...on 6 1 0 1 How evaluates the circuit diagram In the first three segments easy evaluates the contact fields in succession As it does so easy also checks whether the contacts are connected in parallel o...

Page 192: ...wards upwards or downwards Never wire backwards 6 1 1 1 Example switching in the next cycle Start condition I1 I2 switched on Q1 switched off This is the circuit diagram of a self latching circuit If...

Page 193: ...ges and therefore also have different evaluation characteristics and delay times 6 2 1 Delay times with DA and DC basic units The delay time for DC signals is 20 ms Figure 92 Delay times of easy DC an...

Page 194: ...7 and I8 0 2 ms DC 0 35 ms easy DA 6 2 2 Delay time with AB AC basic units The input delay with AC voltage signals depends on the frequency The appropriate values for 60 Hz are given in brackets Switc...

Page 195: ...switched off the delay time is reduced On delay 20 ms 16 6 ms Off delay for I1 to I6 and I9 to I12 20 ms 16 6 ms Off delay for I7 and I8 100 ms 100 ms with easy AB easy AC Figure 96 On and off delays...

Page 196: ...to S8 Table 35 Status of error outputs The following examples are for I16 Q1 to Q4 I15 indicates in the same way short circuits and overloads on Q5 to Q8 6 4 0 1 Example 1 Output with fault indicatio...

Page 197: ...operand identifiers R1 to R12 R15 and R16 are the group fault alarms of the transistor expansion unit Section 6 4 Monitoring of short circuit overload with EASY D T page 192 The outputs are processed...

Page 198: ...expansion units If the power supply of the expansion unit is not present no connection can be established between it and basic unit The expansion inputs R1 to R12 R15 R16 are incorrectly processed in...

Page 199: ...1 detects whether the circuit diagram was processed for at least one cycle after the power supply is switched on If the circuit diagram is skipped all the outputs retain their previous state The next...

Page 200: ...g cable DANGER On easy AC devices there is a danger of electric shock if L phase conductor and N neutral conductor are reversed the 230 V 115 V supply voltage is present on the multi function interfac...

Page 201: ...old one easy circuit diagram Information stored on the memory card is non volatile and thus you can use the card to archive transfer and copy circuit diagrams On the memory card you can save the circu...

Page 202: ...the memory card when the easy is switched on Switch to STOP mode Select PROGRAM from the main menu Select the CARD menu option The CARD menu option will only appear if you have inserted a functional...

Page 203: ...6 7 2 5 Deleting a circuit diagram on the card Select the DELETE CARD menu option Press OK to confirm the prompt and to delete the card content Press ESC to cancel REPLACE DEVICE CARD CARD DEVICE DELE...

Page 204: ...or vice versa You can also switch the device to RUN mode from easySoft in order to test the program in the actual wiring To transfer data between the PC and easy500 700 devices only use the original p...

Page 205: ...fter transmission remove the cable and close the interface 6 8 2 Soft help easySoft is provided with an extensive Online Help Start easySoft Basic or easySoft Pro and click the menu item in order to o...

Page 206: ...ing unit with the MFD CP4 500 power supply communication unit are currently available for use as stand alone display operating units 6 10 Device version Every easy has the device version number printe...

Page 207: ...es while the device is in operation 7 1 Messages from the system easysystemmessages on the LCD Explanation Remedy No display Power supply interrupted Switch on the power supply easy LCD faulty Replace...

Page 208: ...display does not show changes to the rungs easy is in STOP mode Select RUN mode Association connection not fulfilled Check and modify circuit diagram and parameter sets Relay does not activate coil In...

Page 209: ...t have this menu Exchange easy if you need retention easy starts only in operating mode STOP No circuit diagram in easy Load input circuit diagram Startup behavior is set to the function Startup in op...

Page 210: ...7 What Happens If 7 3 Event 206 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 211: ...Shipping approvals for 500 700 devices Product standards IEC EN section 8 3 1 Standards page 210 508 INDUSTRIAL CONTROL EQUIPMENT CSA C22 2 No 142 M1987 Process Control Equipment CSA C22 2 No 213 M198...

Page 212: ...ards IEC EN section 8 3 1 Standards page 210 508 INDUSTRIAL CONTROL EQUIPMENT CSA C22 2 No 142 M1987 Process Control Equipment CSA C22 2 No 213 M1987 Non Incendive Electrical Equipment for Use in Clas...

Page 213: ...s of easy600 easy700 in mm for dimensions in inches see table 36 Table 36 Dimensions in inches mm inches mm inches 4 5 0 177 56 5 2 22 7 5 0 295 58 2 28 10 75 4 23 71 5 2 81 16 25 0 64 75 2 95 35 5 1...

Page 214: ...nvironmental conditions Cold to IEC 60068 2 1 Heat to IEC 60068 2 2 Operating ambient temperature Installed horizontally vertically 25 to 55 C 13 to 131 F Condensation Prevent condensation with suitab...

Page 215: ...1000 4 6 10 V Insulation resistance Clearance in air and creepage distances EN 50178 UL 508 CSA C22 2 No 142 Insulation resistance EN 50178 Overvoltage category degree of pollution II 2 Tools and cabl...

Page 216: ...mA Voltage dips 20 ms IEC EN 61131 2 20 ms IEC EN 61131 2 Heat dissipation EASY512 AB EASY719 AB EASY512 AC EASY719 AC At 115 120 V AC Normally 5 VA Normally 10 VA at 230 240 V AC Normally 5 VA Norma...

Page 217: ...6 V AC 0 to 6 V AC At signal 1 I7 I8 8 V AC 11 V DC I1 I6 14 26 4 V AC I7 I8 I11 I12 8 V AC 11 V DC I1 I6 I9 I10 14 26 4 V AC Rated frequency 50 60 Hz 50 60 Hz Input current with 1 signal I1 to I6 EAS...

Page 218: ...C 50 Hz 10 x 12 x 0 25 mA at 115 V AC 60 Hz Input current on signal 1 I7 I8 2 x 6 mA at 230 V AC 50 Hz 2 x 4 mA at 115 V AC 60 Hz 2 x 6 mA at 230 V AC 50 Hz 2 x 4 mA at 115 V AC 60 Hz Delay time for 0...

Page 219: ...e 12 V DC 12 V DC At signal 0 4 V DC I1 I8 4 V DC I1 I12 At signal 1 8 V DC I1 I8 8 V DC I1 I12 Input current on signal 1 3 3 mA at 12 V DC I1 I6 3 3 mA at 12 V DC I1 to I6 I9 I10 I7 I8 I11 I12 1 1 mA...

Page 220: ...1 to R12 5 V DC I1 to I12 At signal 1 8 V DC I7 I8 8 V DC I7 I8 I11 I12 15 V DC I1 I6 15 V DC R1 R12 15 V DC I1 I6 I9 I10 Input current on signal 1 3 3 mA at 24 V DC I1 I6 3 3 mA at 24 V DC R1 R12 3 3...

Page 221: ...Y512 AB EASY512 DA EASY512 DC EASY719 AB EASY719 DA EASY719 DC EASY721 DC Analog inputs I7 I8 I11 I12 Number 2 4 Potential isolation from power supply No No To the digital inputs No No from the output...

Page 222: ...ions 10 x 106 Contacts relays Conventional therm current 8 A 10 A UL Recommended for load 500 mA 12 V AC DC Protected against short circuit cos 1 16 A characteristic B B16 at 600 A Short circuit proof...

Page 223: ...lays Mechanical switching operations 10 million 1 x 107 Mechanical switching frequency 10 Hz Resistive lamp load 2 Hz Inductive load 0 5 Hz EASY512 R EASY618 RE EASY719 R EASY202 RE Continuous current...

Page 224: ...tion to mains supply inputs Yes Yes Rated operational current Ie on 1 signal 0 5 A DC 0 5 A DC Lamp load 5 Watts without RV 5 Watts without RV Residual current on signal 0 per channel 0 1 mA 0 1 mA Ma...

Page 225: ...ization factor g 0 25 Relative duty factor 100 Maximum switching frequency f 0 5 Hz Maximum duty factor DF 50 Operations h 1500 DC13 T0 95 72 ms R 48 L 1 15 H Utilization factor g 0 25 Relative duty f...

Page 226: ...I I1 I8 I1 I12 66 0 signal I13 I13 Expansion status I14 194 Short Circuit Overload I16 I15 I16 192 Markers auxiliary relay M M M1 M16 M1 M16 72 Markers auxiliary relay N N1 N16 N1 N16 Operating Hours...

Page 227: ...rs auxiliary relay N N1 N16 N1 N16 Operating Hours Counter O O1 O4 O1 O4 easy output relays q Q1 Q4 Q1 Q8 easy output relay expansion auxiliary markers S S1 S8 as marker S1 S8 Timer function relays T...

Page 228: ...nt input Counter input counter D direction input Counter direction counter H hold stop Stopping of timing relay stop timing relay R reset Reset of actual value to zero operating hours counters counter...

Page 229: ...ds easy400 easy600 parameters easy500 easy700 parameters AAAA S AAAAA C1 C1 fAAAAg sDIR n sCNT d C1 yRES b C1 N S AAAAA easy400 easy600 parameters easy500 easy700 parameters 1 1 AA BB AA BB A A ON ON...

Page 230: ...8 Appendix 8 5 Compatibility of the function relay parameters 226 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 231: ...20 DC TE installed up to 30 m away from the basic unit The EASY200 EASY coupling unit is fitted to the basic unit The input and output data is exchanged between expansion and basic unit via a two wire...

Page 232: ...Each memory card contains one circuit diagram and its associated easy settings The programming software easySoft Basic or easySoft Pro programming software enables easy to be controlled from the PC W...

Page 233: ...e and retains its new state latched when a voltage is applied to the relay coil for a short time Connect mode Connect mode is used to wire up the circuit elements in your easy circuit diagram Local ex...

Page 234: ...9 Glossary of terms 230 Operating instructions 05 10 MN05013003Z EN www eaton com...

Page 235: ...C Cable cross sections 29 Cable lengths 34 Cable protection 29 Cables 29 Card startup card 180 Change channel annual timer 139 Change channel weekly timer 115 Change language 167 Circuit Diagram 60 Ci...

Page 236: ...ition in the circuit diagram 64 Contact 61 66 Behavior 227 Field 64 First 55 List all 222 Contactor function invert 74 Counter 94 97 98 100 Cascading 98 Component quantities 97 Counter frequency 96 fa...

Page 237: ...102 Function block inputs list of names 224 Function keys 59 Function relay 100 109 118 Counter 94 Example 78 High speed counter 103 list 222 list of the names 224 Overview 77 Parameter 169 time switc...

Page 238: ...lbs 34 Non volatile data retention 181 NOT circuit 149 O Operating Mode 227 Operating modes 52 operating unit 202 Operation 15 59 Operator buttons 227 OR circuit 150 Output 227 Connecting 42 Connectin...

Page 239: ...entive behavior Setting 182 Transferring 183 Transferring the circuit diagram 183 RUN start behavior 52 RUN STOP switching 57 Rung 228 Add new 55 Delete 69 Insert 69 Running light 159 S scaled analog...

Page 240: ...e range 125 Top hat rail 26 Transfer behavior Expansion 194 Transfer cable 200 Transistor output Technical data 220 Troubleshooting During circuit diagram creation 204 With result 205 Two way circuit...

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