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Automation Components, Inc.

2305 Pleasant View Road  |  Middleton, WI 53562

Phone:

 1-888-967-5224  |  

Website:

 workaci.com

Page 1

Version: 1.0

I0000467

FIGURE 1:

 DIMENSIONS

ANALOG TO RELAY 

INTERFACE SERIES

Installation & Operation Instructions

AAR

Phone:

 1-888-967-5224

Website:

 workaci.com

GENERAL INFORMATION

The AAR is controlled by a single analog input signal 
with two potentiometers controlling each output 
relay. The two 10 amp output relays can be 
independently set to fixed or adjustable deadband. 
“Fixed”, the relay will turn “ON” at the level set by the 
Low pot and will turn “OFF” at a fixed 3% of the input 
signal below the turn-on level. “Adjustable” allows a 
flexible range of deadband adjustment using both 
the High and Low potentiometer. The 
edge-connector feature allows signal and power 
connections to be extended to the next board. This 
allows the installer to wire the first unit, then slide 
additional units together by plugging into a power, 
and signal bus without the need to strip and 
terminate additional wires. The AAR is field 
calibratable, however, factory calibration is available 
upon request for an additional charge. Relay trip 
points can be factory calibrated, saving installation 
time and expense.

MOUNTING INSTRUCTIONS

The interface device can be mounted in any position. If circuit board slides out of snap track, a 
non-conductive “stop” may be required.  Use only fingers to remove board from snap track.  Slide out of 
snap track or push up against side of snap track and lift that side of the circuit board to remove. 

 Do not 

flex board or use tools.

WIRING INSTRUCTIONS

PRECAUTIONS
•     Remove power before wiring. Never connect or disconnect wiring with power applied.
•    When using a shielded cable, ground the shield only at the controller end. Grounding both 
ends can cause a ground loop. 
•   It is recommended you use an isolated UL-listed class 2 transformer when powering the unit 
with 24 VAC. Failure to wire the devices with the correct polarity when sharing transformers may 
result in damage to any device powered by the shared transformer.
•    If the 24 VDC or 24VAC power is shared with devices that have coils such as relays, solenoids, or 
other inductors, each coil must have an MOV, DC/AC Transorb, Transient Voltage Suppressor (ACI 
Part: 142583), or diode placed across the coil or inductor. The cathode, or banded side of the DC 
Transorb or diode, connects to the positive side of the power supply. Without these snubbers, 
coils produce very large voltage spikes when de-energizing that can cause malfunction or 
destruction of electronic circuits.
•    All wiring must comply with all local and National Electric Codes.

3.25” (82.55mm)

2.42”

(61.46mm)

0.70” (17.78mm)

3.25” (82.55mm)

2.70”

(68.58mm)

BOARD

SNAP TRACK

Summary of Contents for AAR

Page 1: ...vice can be mounted in any position If circuit board slides out of snap track a non conductive stop may be required Use only fingers to remove board from snap track Slide out of snap track or push up against side of snap track and lift that side of the circuit board to remove Do not flex board or use tools WIRING INSTRUCTIONS PRECAUTIONS Remove power before wiring Never connect or disconnect wirin...

Page 2: ...rn on and turn off signal levels Use the Low L1 potentiometer to set the turn off level of the fixed deadband the High potentiometer is out of the circuit 2 Three input signal ranges can be selected Set J1 to the desired type Note If the first board is to receive a 0 20 mA signal then any attached boards must be set at the 0 12 VDC signal mode to operate correctly If the input signal is voltage th...

Page 3: ...6 mA Set R2 to turn OFF at 10 mA As the signal input to the AAR increases to 6 mA the load will turn ON As the signal input to the AAR continues to increase to 10 mA the load will turn OFF Problem From one analog signal I want to turn a motor ON at low speed when the signal increases to a certain value and to high speed if the signal continues to increase above the certain value Solution Set R1 to...

Page 4: ...ng 20 to 150 F 28 9 to 65 5 C Polyvinyl Chloride PVC UL94 V 0 NON SPECIFIC INFORMATION Supply Voltage Supply Current Input Voltage Signal Range Impedance Input Current Signal Range Impedance Deadband Digital Output Type Relay Contact Rating Relay Electrical Life Relay Mechanical Life Connections Wire Size Terminal Block Torque Rating Edge Connector Operating Temperature Range Operating Humidity Ra...

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