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IB ATS-1005

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2010

Page

23

Instructions for Installation, Operation and Maintenance of the 

Eaton ATC-600 Automatic Transfer Switch Controller

external or internal to the unit. For assistance with this determina-

tion, contact Eaton. If a problem is identified to be internal, the 

unit should be returned to the factory for repair or replacement.  If 

a problem is identified to be external to ATC-600, proceed to Sec-

tion 6.3 and continue troubleshooting.

Table 3. Troubleshooting Guide (Cont.)

SYMPTOM

PROBABLE CAUSE

POSSIBLE SOLUTION(S)

Unit displays “S1 BRKR”

Source 1 circuit breaker did not open when it was com-

manded to open.
Source 1 circuit breaker did not close when it was com-

manded to close.
S1 Aux Close contacts did not open when Source 1 

breaker opened.
S1 Aux Close contacts did not close when Source 1 

breaker closed

Check Source 1 circuit breaker shunt trip (ST) wiring. Press Increase and Decrease 

push-buttons simultaneously to clear message. 
Check Source 1 circuit breaker spring release (SR) wiring. Press Increase and 

Decrease push-buttons simultaneously to clear message. 
Check S1 Aux Close control input wiring on J4-1,2. Press Increase and Decrease 

push-buttons simultaneously to clear message. 
Check S1 Aux Close control input wiring on J4-1,2. Press Increase and Decrease 

push-buttons simultaneously to clear message. 

Unit displays “S2 BRKR”

Source 2 circuit breaker did not open when it was com-

manded to open.
Source 2 circuit breaker did not close when it was com-

manded to close.
S2 Aux Close contacts did not open when Source 2 

breaker opened.
S2 Aux Close contacts did not close when Source 2 

breaker closed

Check Source 2 circuit breaker shunt trip (ST) wiring. Press Increase and Decrease 

push-buttons simultaneously to clear message. 
Check Source 2 circuit breaker spring release (SR) wiring. Press Increase and 

Decrease push-buttons simultaneously to clear message. 
Check S2 Aux Close control input wiring on J4-1,2. Press Increase and Decrease 

push-buttons simultaneously to clear message. 
Check S2 Aux Close control input wiring on J4-3,4. Press Increase and Decrease 

push-buttons simultaneously to clear message. 

Unit fails to communicate over Load Sequencing-

subnetwork.

Addressable Relay(s) set to incorrect address.
Addressable Relay(s) set to incorrect baud rate.
Addressable Relay(s) Watchdog and Relay Pulse fea-

tures not disabled.
Incorrect Addressable Relay(s) reportback input used.
Twisted pair wiring not used between Addressable 

Relay(s) and ATC-600.
Addressable Relay(s) control power deficient or absent.

Set Addressable Relay(s) address from 002 to 00B.
Set Addressable Relay(s) baud rate to 1200 baud (SW1 = ON).
Disable Addressable Relay(s) Watchdog and Relay Pulse features (SW2, SW3 = OFF).

Wire to IN1 reportback input of Addressable Relay(s).
Use Belden 9463 twisted pair, Eaton IMPCABLE, or equivalent.

Verify Addressable Relay(s) control power of 96 to 144 VAC or 48 to 125 VDC.

Unit fails to communicate over IMPACC network. Wrong or conflicting address set on PONI.

Communications wiring errors.
PONI failure.
ATC-600 is malfunctioning.

Check that PONI has a unique address on the system and that software is addressing 

proper unit.
Verify wiring is in conformance to IMPACC wiring rules.
Replace PONI.
Replace the unit.

Unit did not allow setpoints to be downloaded over 

IMPACC.

Run/Program switch is not in Run position.

IMPACC communications error.

Set Run/Program switch to Run position.

See “Unit fails to communicate over IMPACC network.”

NOTICE

WHILE PERFORMING TESTING, IF AN UNDESIRED OR UNDOCU-

MENTED RESULT OCCURS, FIRST CONTACT THE LOCAL GENSET 

DEALER. IF THE RESULT IS NOT CORRECTED, CONTACT THE 

EATON POWER QUALITY TECHNICAL SUPPORT CENTER AT

1-800-354-2070

Summary of Contents for ATC-600

Page 1: ...Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 19 6 Troubleshooting and Maintenance 22 Appendix A Status Display Mes...

Page 2: ...onse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing p...

Page 3: ...es from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 600 moni tors the condition of the 3 phase line to line voltage an...

Page 4: ...o permit sta bilization of the Emergency power source before the transfer is made This timer will begin the countdown from its setting value when the Emergency Source becomes available If the Normal S...

Page 5: ...1 for an overvoltage con dition When the Source 1 voltage rises to a value equal to or above the overvoltage dropout setting the source will become unavailable The source s voltage will then have to d...

Page 6: ...the load is transferred in either direction to prevent excessive in rush currents due to out of phase switching of large motor loads This feature is not available with the Neutral Load Sense Delay TDN...

Page 7: ...ng the function of specific pushbuttons 2 3 Rear Access Area The rear access area of the ATC 600 is normally accessible from the rear of an open panel door Figure 2 All wiring connections to the ATC 6...

Page 8: ...5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used individu...

Page 9: ...the ATC 600 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 600 at any time It is recom mended that the control power to the ATC 600 be removed prior to conne...

Page 10: ...ncy Measurement Range 40 to 80 Hz Frequency Measurement Accuracy 0 1 Hz Undervoltage Dropout Range Volts Breaker Switch Style ATS 50 to 97 of Nominal System Voltage Undervoltage Pickup Range Volts Bre...

Page 11: ...e 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary conta...

Page 12: ...ll occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 600 steps through the following display catego...

Page 13: ...itions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above the pic...

Page 14: ...y the features supplied and their programmed setpoint values It provides a sum mary of ATC 600 s intelligence and supervisory circuits which constantly monitor the condition of both normal and emergen...

Page 15: ...contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is available...

Page 16: ...able Relay II s are used to enable up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B...

Page 17: ...include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultaneously press ing the Increase and Decrease Pushbuttons...

Page 18: ...E countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF settin...

Page 19: ...rt Users can reprogram setpoints as well as other parameters The time and date can be changed while the device is in either the Run Mode or the Program Mode Setpoints however can only be changed while...

Page 20: ...s 2OVD Source 2 Overvoltage Dropout Volts 105 to 120 1 115 Volts 1OVP Source 1 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts 2OVP Source 2 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts...

Page 21: ...Note 3 Set to order specific value Table 2 Programmable Features Setpoints Cont PROGRAMMABLE FEATURE DISPLAY DISPLAY EXPLANATION SETPOINT POSSIBILITIES FACTORY DEFAULT VALUE MEASURE PHASE Number of S...

Page 22: ...ncy setpoints Re adjust all dropout and pickup setpoints to default values Changed undervoltage or overvoltage or underfre quency or overfrequency dropout setpoint and the pickup setpoint changed also...

Page 23: ...crease push buttons simultaneously to clear message Check Source 2 circuit breaker spring release SR wiring Press Increase and Decrease push buttons simultaneously to clear message Check S2 Aux Close...

Page 24: ...plug is in the proper posi tion to match the system voltage Step 4 Look for any obviously burned components Determine the cause and rectify if possible Replace defective com ponents after the cause is...

Page 25: ...rect line voltage and frequency available at terminals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the voltage sele...

Page 26: ...00 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconnec tion...

Page 27: ...ngine test sequence press Engine Test pushbutton again or press Increase and Decrease simultaneously to clear WAIT Waiting for the generator source voltage and frequency to become available TDNV Waiti...

Page 28: ...2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count up to 99...

Page 29: ...7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed to sync...

Page 30: ...l over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between 0 and 5...

Page 31: ...Phase Sensing with Open Transition FREQ Condition STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP Display is blank or a status message appears Note All menu items are n...

Page 32: ...RY TIME DATE SET POINTS TDES TDNE TDEN TDEC NOMF NOMV 1UVD 2UVD 1UVP 2UVP 1OVD 2OVD 1OVP 2OVP 1UFD 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE...

Page 33: ...K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out Open Source 1 breaker Energi...

Page 34: ...omentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily energiz...

Page 35: ...ource 2 Engine Test Plant Exerciser Go To Emergency TDES timer times out Send engine start signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Ope...

Page 36: ...OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including neg...

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