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IB ATS-1005

Instructional Booklet

Page

4

Effective: March 2010

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-600 Automatic Transfer Switch Controller

The features are factory activated, depending upon customer 

requirements. The specific variable setpoints associated with stan-

dard and factory activated features are stored in a nonvolatile 

memory. Activated feature setpoints are available for customer 

adjustment. Any feature not selected and factory activated cannot 

be viewed or adjusted.

Available

A source is defined as available when it is within its undervoltage/

overvoltage/underfrequency/overfrequency (if applicable) setpoint 

ranges for the nominal voltage and frequency setting.

Fails 

A source is defined as failed when it is outside of its undervoltage/

overvoltage/underfrequency/overfrequency (if applicable) setpoint 

ranges for the nominal voltage and frequency setting.

Normal Source

The Normal Source is defined as the source that is preferred. The 

Preferred Source setting allows the operator to select Source 1, 

Source 2 or NONE as the Preferred Source. If NONE is chosen, the 

Preferred Source or the Normal Source will be the source that is 

presently attached to the load. If the Preferred Source feature is 

not available from the factory, the default is set as being Source 1 

as the Preferred and Normal Source.

Emergency Source

The Emergency Source is defined as the source that is not pre-

ferred. If NONE is chosen for the Preferred Source setting, the 

Emergency Source will be the source that is presently not 

attached to the load. Therefore, in this condition after a transfer, 

what was the Normal and Emergency Sources will switch 

between Source 1 and 2. If the Preferred Source feature is not 

available from the factory, the default is set with Source 2 as the 

Emergency Source.

Option #

For personnel who are familiar with previous transfer switch con-

troller option specifications, an attempt at equivalence to some of 

the features is made.
ATC-600 features with a brief description follow.  The actual pro-

grammable setpoints for each feature are covered in Section 5.

Standard Feature:  Time Delay Engine Start (TDES) 

TDES is used where the source is an engine generator. It delays 

initiation of the engine start circuit in order to override momentary 

power outages and/or fluctuations. This timer and the associated 

engine start circuit will operate with or without control power. 

There are two separate start circuits, one for each source when 

applications of two generators are selected, although the same 

TDES timer value is used for both. When one generator is 

selected, this timer’s engine start circuit will operate on generator 

2 for source 2. If the source that is being transferred to has a gen-

erator and that source is already available, the TDES timer is 

bypassed.

Standard Feature:  Time Delay Normal to Emergency (TDNE) 

TDNE delays the transfer to the Emergency Source to permit sta-

bilization of the Emergency power source before the transfer is 

made. This timer will begin the countdown from its setting value 

when the Emergency Source becomes available. If the Normal 

Source should become available during the countdown of this 

timer, the timer will be aborted.

Standard Feature:  Time Delay Emergency to Normal (TDEN) 

TDEN delays the transfer to the Normal Source to permit stabiliza-

tion of the Normal power source before the transfer is made. This 

timer will begin the countdown from its setting value when the 

Normal Source becomes available. During the countdown of this 

timer, if the Normal Source should become unavailable, the timer 

will be aborted. If the Preferred Source is available and the Emer-

gency Source fails while the TDEN timer is counting down, the 

TDEN timer will be bypassed.

Standard Feature:  Time Delay for Engine Cool-Off (TDEC) 

TDEC permits the generator to run under a no-load condition after 

a transfer from the generator source has been made. Countdown 

timing begins when the transfer is completed. In applications 

where two generators are selected, the same cool-off timer set-

ting value is used for both.

Standard Feature:  Time Delay Emergency Failure (TDEF)      

TDEF is used where at least one source is an engine generator. 

TDEF will delay an available source from being declared unavail-

able in order to override momentary generator fluctuations. This 

time delay is only implemented when the load is connected to a 

generator source. TDEF is not displayed when the number of gen-

erators is zero. 

Standard Feature :  System Nominal Frequency (NOMF)  

There are only two choices for system nominal frequency of the 

distribution system, 50 or 60 Hertz. The dropout/pickup, underfre-

quency and overfrequency upper and lower setting limits are 

based on the nominal frequency value.

Standard Feature:  System Nominal Voltage (NOMV) 

This refers to the standard system nominal RMS line to line volt-

age. A wide range (120 to 600) of sensing voltage is available to 

be programmed. The dropout/pickup, undervoltage and overvolt-

age upper and lower setting limits are based upon the nominal 

voltage value.

Standard Feature:  Undervoltage Monitoring for Source 1 (1UVD, 

1UVP) 

This feature constantly monitors Source 1 for an undervoltage 

condition. When the Source 1 voltage drops to a value equal to or 

below the undervoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to rise to a value 

that is equal to or above the pickup setting to become available 

again.

Standard Feature:  Undervoltage Monitoring for Source 2 (2UVD, 

2UVP) 

This feature functions the same as Standard Feature (1UVD, 

1UVP), except for Source 2 instead of Source 1.

Standard Feature:  Underfrequency Monitoring for Source 2 

(2UFD, 2UFP)

This feature functions the same as Optional Feature 26E, except 

for Source 2 instead of Source 1.

NOTICE

WITH RESPECT TO THEIR USE IN THIS DOCUMENT AND AS THEY 

RELATE TO AUTOMATIC TRANSFER SWITCH OPERATION, THE FOL-

LOWING WORDS OR PHRASES ARE DEFINED:

CAUTION

CHANGING THE SYSTEM NOMINAL VOLTAGE OR FREQUENCY SET-

POINTS WILL CAUSE PICKUP AND DROPOUT SETPOINTS TO 

CHANGE AUTOMATICALLY TO NEW DEFAULT VALUES.

Summary of Contents for ATC-600

Page 1: ...Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 19 6 Troubleshooting and Maintenance 22 Appendix A Status Display Mes...

Page 2: ...onse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing p...

Page 3: ...es from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 600 moni tors the condition of the 3 phase line to line voltage an...

Page 4: ...o permit sta bilization of the Emergency power source before the transfer is made This timer will begin the countdown from its setting value when the Emergency Source becomes available If the Normal S...

Page 5: ...1 for an overvoltage con dition When the Source 1 voltage rises to a value equal to or above the overvoltage dropout setting the source will become unavailable The source s voltage will then have to d...

Page 6: ...the load is transferred in either direction to prevent excessive in rush currents due to out of phase switching of large motor loads This feature is not available with the Neutral Load Sense Delay TDN...

Page 7: ...ng the function of specific pushbuttons 2 3 Rear Access Area The rear access area of the ATC 600 is normally accessible from the rear of an open panel door Figure 2 All wiring connections to the ATC 6...

Page 8: ...5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used individu...

Page 9: ...the ATC 600 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 600 at any time It is recom mended that the control power to the ATC 600 be removed prior to conne...

Page 10: ...ncy Measurement Range 40 to 80 Hz Frequency Measurement Accuracy 0 1 Hz Undervoltage Dropout Range Volts Breaker Switch Style ATS 50 to 97 of Nominal System Voltage Undervoltage Pickup Range Volts Bre...

Page 11: ...e 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary conta...

Page 12: ...ll occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 600 steps through the following display catego...

Page 13: ...itions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above the pic...

Page 14: ...y the features supplied and their programmed setpoint values It provides a sum mary of ATC 600 s intelligence and supervisory circuits which constantly monitor the condition of both normal and emergen...

Page 15: ...contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is available...

Page 16: ...able Relay II s are used to enable up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B...

Page 17: ...include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultaneously press ing the Increase and Decrease Pushbuttons...

Page 18: ...E countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF settin...

Page 19: ...rt Users can reprogram setpoints as well as other parameters The time and date can be changed while the device is in either the Run Mode or the Program Mode Setpoints however can only be changed while...

Page 20: ...s 2OVD Source 2 Overvoltage Dropout Volts 105 to 120 1 115 Volts 1OVP Source 1 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts 2OVP Source 2 Overvoltage Pickup Volts 103 to Dropout 2 1 110 Volts...

Page 21: ...Note 3 Set to order specific value Table 2 Programmable Features Setpoints Cont PROGRAMMABLE FEATURE DISPLAY DISPLAY EXPLANATION SETPOINT POSSIBILITIES FACTORY DEFAULT VALUE MEASURE PHASE Number of S...

Page 22: ...ncy setpoints Re adjust all dropout and pickup setpoints to default values Changed undervoltage or overvoltage or underfre quency or overfrequency dropout setpoint and the pickup setpoint changed also...

Page 23: ...crease push buttons simultaneously to clear message Check Source 2 circuit breaker spring release SR wiring Press Increase and Decrease push buttons simultaneously to clear message Check S2 Aux Close...

Page 24: ...plug is in the proper posi tion to match the system voltage Step 4 Look for any obviously burned components Determine the cause and rectify if possible Replace defective com ponents after the cause is...

Page 25: ...rect line voltage and frequency available at terminals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the voltage sele...

Page 26: ...00 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconnec tion...

Page 27: ...ngine test sequence press Engine Test pushbutton again or press Increase and Decrease simultaneously to clear WAIT Waiting for the generator source voltage and frequency to become available TDNV Waiti...

Page 28: ...2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count up to 99...

Page 29: ...7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed to sync...

Page 30: ...l over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between 0 and 5...

Page 31: ...Phase Sensing with Open Transition FREQ Condition STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP Display is blank or a status message appears Note All menu items are n...

Page 32: ...RY TIME DATE SET POINTS TDES TDNE TDEN TDEC NOMF NOMV 1UVD 2UVD 1UVP 2UVP 1OVD 2OVD 1OVP 2OVP 1UFD 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE...

Page 33: ...K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out Open Source 1 breaker Energi...

Page 34: ...omentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily energiz...

Page 35: ...ource 2 Engine Test Plant Exerciser Go To Emergency TDES timer times out Send engine start signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Ope...

Page 36: ...OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including neg...

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