Page C-7
Repair and Service Manual
B
B
BODY
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Rear Fender Replacement
Tool List
Qty.
Socket, 7/16" ............................................................... 1
Ratchet ........................................................................ 1
Wrench, 7/16".............................................................. 1
Electric/air drill ............................................................. 1
Drill bit, 7/32" ............................................................... 1
Rivet gun ..................................................................... 1
If
the vehicle is equipped with tail lights, unplug the tail
light leads from the wiring harness. Remove tail lights by
pushing on the small tabs around perimeter of tail lights
enabling them to be pushed out of rear fenders (55, 56)
(Ref Fig. 7 on page C-5). Retain tail lights for use at
fender installation.
Drill out two rivets (60) on side of rear panel (61) secur-
ing it to rear fender.
Remove four bolts (52, 62) securing rear fender to side
panel (44, 45) and frame. Retain the hardware (53, 54,
63, 64) for reuse during installation.
Remove rear fender from vehicle.
Replacement is the reverse order of rear fender
removal. Tail light should be replaced in rear fender with
wiring at top of tail light.
Rear Panel Replacement
Tool List
Qty.
Electric/air drill ............................................................. 1
Drill bit, 7/32" ............................................................... 1
Rivet gun ..................................................................... 1
Drill out two rivets (60) on each side of rear panel (61)
securing it to rear fenders (55, 56) (Ref Fig. 7 on page
C- 5).
Remove rear panel.
Install in reverse order of disassembly using new rivets.
Truck Bed Replacement
Tool List
Qty.
Back Brace .................................................................. 2
The truck bed is heavy and awkward to handle.
To
prevent possible personal injury, it is
strongly recommended that an assistant or
adequate lifting device be used to remove
truck bed from vehicle.
Raise bed using electric lift toggle switch.
With a person on each side of bed, remove cotter pin
(66), spacers (67) and clevis pin (68) that connect elec-
tric lift actuator (65) to bed (69) and swing actuator down
to rest on rear axle (Ref Fig. 9 on page C-7).
If removing bed to replace engine, remove electnc lift actuator
for additIOnal clearance. Unplug chassis harness lead and pull
out cotter and clevis pin connecting actuator to fame.
Fig. 9 Electric Lift Actuator
NOTICE
Chassis
Harness
Truck Bed
Frame
66
65
67
68
Summary of Contents for 625619 2012
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