Toro Workman 07040 Operator'S Manual Download

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Form No. 3421-347 Rev A

Workman

GTX Gasoline/Petrol

Utility Vehicle

Model No. 07040—Serial No. 401400001 and Up

Model No. 07042—Serial No. 401400001 and Up

Model No. 07059—Serial No. 400000000 and Up

Model No. 07060—Serial No. 400000000 and Up

Model No. 07130TC—Serial No. 400000000 and Up

Model No. 07132—Serial No. 400000000 and Up

Model No. 07132TC—Serial No. 400000000 and Up

Model No. 07152—Serial No. 400000000 and Up

*3421-347* A

Summary of Contents for Workman 07040

Page 1: ...401400001 and Up Model No 07059 Serial No 400000000 and Up Model No 07060 Serial No 400000000 and Up Model No 07130TC Serial No 400000000 and Up Model No 07132 Serial No 400000000 and Up Model No 0713...

Page 2: ...ible for operating the product properly and safely You may contact Toro directly at www Toro com for product safety and operation training materials accessory information help finding a dealer or to r...

Page 3: ...Removing the Seat Assembly 31 Installing the Seat Assembly 31 Lubrication 32 Greasing the Machine 32 Greasing the Front Wheel Bearings 32 Engine Maintenance 35 Engine Safety 35 Servicing the Air Clea...

Page 4: ...and understands the warnings Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Do not put your ha...

Page 5: ...nce away from the hot surface 3 Entanglement hazard belt stay away from moving parts keep all guards in place 4 Crushing hazard cargo bed use the prop rod to support the cargo bed decal115 2047 115 20...

Page 6: ...4 Remove the key decal131 8414 131 8414 1 Warning read the Operator s Manual 3 Tipping hazard drive slowly across or up slopes take turns slowly do not exceed speeds of 25 kph 16 mph drive slowly when...

Page 7: ...A 2 Horn 30 A 5 USB power point options 10 A 3 Main power 15 A 6 Optional lift kit 15 A decal133 7148 133 7148 Carburetor Models Only 1 Read the Operator s Manual for more information on servicing th...

Page 8: ...sition 4 Press the brake pedal 3 On 6 To shut off the engine 1 Release the brake pedal 2 Engage the parking brake 3 Turn the key to the OFF position 4 Remove the key decal138 3528 138 3528 EFI Models...

Page 9: ...ting position 1 Installing the Steering Wheel International Models Only Parts needed for this procedure 1 Steering wheel 1 Steering wheel cover 1 Washer 1 2 inch 1 Dust cover Procedure 1 If the cover...

Page 10: ...nsure optimum performance of the brake system burnish break in the brakes before use 1 Bring the machine up to full speed apply the brakes to rapidly stop the machine without locking up the tires 2 Re...

Page 11: ...5 Figure 4 1 Hood latch 3 Steering wheel 5 Towing tongue 7 Cargo bed lever 2 Shift lever 4 Cargo bed 6 Fuel cap g034517 Figure 5 1 Passenger handhold 3 Rear cargo bed accessory mount 2 Parking brake l...

Page 12: ...elerator pedal Accelerator Pedal Use the accelerator pedal Figure 6 to vary the ground speed of the machine Pressing down the accelerator pedal starts the engine Pressing the pedal farther increases t...

Page 13: ...parking brake lever forward Figure 8 g033924 Figure 8 1 Parking brake lever Choke Control The choke control is located on the control panel Use the choke to help start a cold engine by pulling the ch...

Page 14: ...running Note When the machine is running the hour meter blinks continuously recording usage USB Power Point The USB power point is located to the left of the parking brake lever Figure 6 Use the power...

Page 15: ...2 cm 119 inches Overall height 127 5 cm 50 2 inches 21 6 cm 8 5 inches at the front with no load or operator Ground clearance 14 cm 5 5 inches at the rear with no load or operator Wheel base 220 cm 86...

Page 16: ...the fuel cap or fill the fuel tank while the engine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine or fuel container where there is an open flame spark or pi...

Page 17: ...level surface 2 Engage the parking brake 3 Shut off the engine and remove the key 4 Clean the area around the fuel tank cap Figure 14 g033956 Figure 14 1 Empty 4 Full 2 Half full 5 Fuel tank cap 3 Nee...

Page 18: ...stacles Use care when approaching blind corners shrubs trees or other objects that may obscure your vision Always watch out for and avoid low overhangs such as tree limbs door jambs overhead walkways...

Page 19: ...suddenly change the speed or direction of the machine Avoid operating the machine on wet terrain Tires may lose traction A rollover can occur before the tires lose traction Travel straight up and down...

Page 20: ...cargo bed lower it CAUTION If a load is concentrated near the back of the cargo bed when you release the latches the bed may unexpectedly tip open injuring you or bystanders Center loads in the cargo...

Page 21: ...dy parts could be crushed Keep your hands and other body parts away when lowering the bed 1 Raise the cargo bed slightly by lifting up on the latch lever Figure 15 2 Pull the prop rod out of the deten...

Page 22: ...igure 18 Note This action helps move material away from the hinge area 4 Lower the tailgate and check for material remaining in the hinge area 5 Repeat steps 1 through 4 until the material is removed...

Page 23: ...ft3 The amount volume of material that you can place in the bed without exceeding the load ratings of the machine can vary greatly depending on the density of the material Refer to the following table...

Page 24: ...the key After Operation After Operation Safety General Safety Allow the engine to cool before storing the machine in any enclosure Do not store the machine or fuel container where there is an open fla...

Page 25: ...e at the front of the machine s frame Figure 21 3 Move the transmission to the NEUTRAL position and disengage the parking brake Towing a Trailer The machine is capable of pulling trailers A tow hitch...

Page 26: ...ing order as indicated in these instructions CAUTION Only qualified and authorized personnel should maintain repair adjust or inspect the machine Avoid fire hazards and have fire protection equipment...

Page 27: ...lace the air filter element sooner if dirty or damaged Service the air filter more frequently in extreme dusty or dirty conditions Change the engine oil Check the spark plug Check the condition of the...

Page 28: ...tire pressure Check for fluid leaks Check the instrument operation Check the accelerator operation Lubricate all grease fittings Touch up any damaged paint Maintaining the Machine under Special Operat...

Page 29: ...nd any moving parts Keep bystanders away from the machine Clean up oil and fuel spills Check the parking brake operation frequently Adjust and service as required Keep all parts in good working condit...

Page 30: ...he rear wheels of the machine are 25 mm 1 inch off the ground with the rear axle supported on jack stands The lifting point at the front of the machine is located at the front of the frame behind the...

Page 31: ...eats back into the original position Figure 26 g190066 Figure 26 Removing the Seat Assembly 1 Push the seat assembly forward to the raised position Figure 26 2 Slide the seat assembly to the side out...

Page 32: ...located at the inner end of the control arms the tie rod ball joint and the outer end of the control arms Figure 29 and Figure 30 g034057 Figure 29 g034058 Figure 30 Greasing the Front Wheel Bearings...

Page 33: ...ner 3 Tab washer 6 Dust cap 5 Remove the cotter pin and nut retainer from the spindle and spindle nut Figure 33 6 Remove the spindle nut from the spindle and separate the hub and rotor assembly from t...

Page 34: ...the other hub Installing the Hub and Rotor 1 Apply a light coat of the specified grease to the spindle Figure 36 g192344 Figure 36 1 Nut retainer 4 Outer bearing 2 Spindle nut 5 Hub rotor inner beari...

Page 35: ...g surface of the wheel is flush with the hub 5 Secure the wheel to the hub with the lug nuts Figure 31 and torque the nuts to 108 to 122 N m 80 to 90 ft lb 6 Repeat steps 1 through 5 for the brake and...

Page 36: ...e new filter for damage by looking into the filter while shining a bright light on the outside of the filter Note Holes in the filter appear as bright spots Inspect the element for tears an oily film...

Page 37: ...API service class SJ or higher detergent oil Viscosity See the table below g034082 Figure 40 Checking the Engine Oil Level Service Interval Before each use or daily Note The machine is shipped with o...

Page 38: ...last scrape or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder The result is usually a damaged engine Note The spark plug usually la...

Page 39: ...ble jam nuts Important Do not lower the high idle Test with a tachometer to ensure that the high idle is between 3650 to 3750 rpm 4 Lower and secure the cargo bed Fuel System Maintenance Inspecting Fu...

Page 40: ...r Filter for the Carbon Canister Service Interval After the first 50 hours Every 200 hours Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free...

Page 41: ...solution of 4 parts water and 1 part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Disconnecting the Battery WARNING Incorrect battery cable routing could d...

Page 42: ...r to Disconnecting the Battery page 41 2 Remove the battery as shown in Figure 48 g034326 Figure 48 Installing the Battery 1 Install the battery as shown in Figure 49 g034327 Figure 49 2 Connect the b...

Page 43: ...n the chassis refer to Installing the Battery page 42 Storing the Battery If you store the machine for more than 30 days remove the battery and charge it fully Either store it on the shelf or on the m...

Page 44: ...using Figure 52 5 Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing Figure 52 6 Secure lamp assembly by turning it 1 4...

Page 45: ...tting curbs can damage a tire or rim and also disrupt wheel alignment so inspect tire condition after an accident 2 Torque the wheel lug nuts to 108 to 122 N m 80 to 90 ft lb Adjusting the Front Wheel...

Page 46: ...e the distance between both of the front tires at the axle height at both the front and rear of the front tires Figure 55 g009235 Figure 55 1 Tire center line back 3 Axle center line 2 Tire center lin...

Page 47: ...e Retain the drain plug and seal for installation in step 4 4 Install the drain plug and seal and torque it to 20 to 27 N m 15 to 20 ft lb 5 Fill the transaxle with the specified fluid until it runs o...

Page 48: ...7 Maintaining the Primary Drive Clutch Service Interval Every 400 hours Yearly whichever comes first CAUTION The dust in the clutch becomes airborne and could damage your eyes or you could inhale it c...

Page 49: ...en removing the clutch cover the spring is under compression Important Take note of the X orientation on the clutch covers and clutch assemblies for later installation g026341 Figure 60 1 Clutch space...

Page 50: ...tension 2 If you do not feel tension when pulling the parking brake toward you within 11 4 to 16 5 cm 4 1 2 to 6 1 2 inches from the P symbol on the dash then you need to adjust the parking brake ref...

Page 51: ...line 6 If the fluid level is low perform the following A Clean the area around the reservoir cap and remove the cap Figure 62 B Add DOT 3 brake fluid to the reservoir until the fluid level is above t...

Page 52: ...20 2 Shift the transmission into the NEUTRAL position engage the parking brake rotate the key switch to the OFF position and remove the key 3 Rotate and route the belt over the secondary clutch Figure...

Page 53: ...bolts on the bed latch striker and move the striker up or down depending on if the striker is too high or too low Figure 65 g034451 Figure 65 1 Bolts 2 Bed latch striker 4 Tighten the 2 bolts on the b...

Page 54: ...e when mixed with fresh gasoline and used at all times B Run the engine to distribute conditioned fuel through the fuel system 5 minutes C Shut off the engine allow the engine to cool and drain the fu...

Page 55: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 56: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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