TABLE OF CONTENTS FOR SECTION ‘G’
SECTION TITLE
PAGE NO.
Page G-i
Repair and Service Manual
ELECTRICAL
CIRCUITS AND CONTROLS ....................................................................................G - 2
STARTER/GENERATOR ..........................................................................................G - 3
Starter Mode ....................................................................................................G - 3
Generator Mode ...............................................................................................G - 3
DIGITAL VOLT OHM METER ...................................................................................G - 3
TESTING IGNITION CIRCUIT .......................................................................................G - 3
TESTING CHARGING CIRCUIT ...................................................................................G - 4
STARTER/GENERATOR...............................................................................................G - 6
Starter/Generator Removal ..................................................................................G - 6
Starter/Generator Disassembly ............................................................................G - 6
Starter/Generator Inspection ................................................................................G - 7
Starter/Generator Repair and Replacement .........................................................G - 7
BATTERY VOLTAGE TEST ..........................................................................................G - 7
STORAGE OF BATTERY..............................................................................................G - 8
TROUBLESHOOTING ..................................................................................................G - 8
POWER SUPPL Y .........................................................................................................G - 8
ACCESSORY WIRING ................................................................................................G - 10
FAULTY WIRE REPLACEMENT.................................................................................G - 10
LIGHT BULB REPLACEMENT ...................................................................................G - 10
LIST OF ILLUSTRATIONS
Fig. 1 Electrical System Components ..................................................................... G - 1
Fig. 2 Electrical Plate Assembly ............................................................................. G - 2
Fig. 3 DVOM ......................................................................................................... G - 3
Fig. 4 Starting and Charging System Wiring Diagram .............................................. G - 5
Fig. 5 Starter/Generator ......................................................................................... G - 6
Fig. 6 Removing Starter/Generator Brush ............................................................... G - 7
Fig. 7 Removing Bearing ....................................................................................... G - 7
Fig. 8 Accessory Wiring Diagram ......................................................................... G - 10
Fig. 9 Horn and Fuse Block.................................................................................. G - 11
Fig. 10 Ignition Switch and 12 Volt Power Outlet ................................................... G - 12
Fig. 11 Headlight, Turn Signal and Taillight ........................................................... G - 13
Fig. 12 Hour Meter .............................................................................................. G - 14
Summary of Contents for 625619 2012
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