Toro Workman MDE 07299 Operator'S Manual Download

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Form No. 3397-167 Rev B

Workman

MDE Utility Vehicle

Model No. 07299—Serial No. 315000001 and Up

Model No. 07299TC—Serial No. 315000001 and Up

G015454

*3397-167* B

Summary of Contents for Workman MDE 07299

Page 1: ...m No 3397 167 Rev B Workman MDE Utility Vehicle Model No 07299 Serial No 315000001 and Up Model No 07299TC Serial No 315000001 and Up G015454 Register at www Toro com Original Instructions EN 3397 167...

Page 2: ...o learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www...

Page 3: ...e Machine 23 Operating the Cargo Box 23 Transporting the Machine 26 Towing the Machine 26 Towing a Trailer 26 Maintenance 27 Recommended Maintenance Schedule s 27 Daily Maintenance Checklist 27 Premai...

Page 4: ...es the machine should have a motor vehicle license Never allow other adults to operate the machine without first reading and understanding the Operator s Manual Only trained and authorized persons sho...

Page 5: ...efore backing up look to the rear and ensure that no one is behind the vehicle Back up slowly Watch out for traffic when near or crossing roads Always yield the right of way to pedestrians and other v...

Page 6: ...r operation on hilly terrain Operating on Rough Terrain WARNING Sudden changes in terrain may cause abrupt steering wheel movement possibly resulting in hand and arm injuries Reduce your speed when op...

Page 7: ...filling the batteries keep the battery vent caps tight on the batteries Never operate the machine if any of the vent caps are missing or damaged When removing or installing the batteries do not allow...

Page 8: ...eering Dept 8111 Lyndale Ave So Bloomington Minnesota 55420 1196 USA Sound Pressure This unit has a sound pressure level at the operator s ear of 68 dBA which includes the Uncertainty Value K of 1 dBA...

Page 9: ...parking brake turn the power key on and press the accelerator pedal 14 Forward 6 To stop the motor release the accelerator pedal set the parking brake turn the power key off and remove the power key 1...

Page 10: ...ead the Operator s Manual for more information on batteries batteries contain lead do not discard disconnect the power cord from power source before driving vehicle 2 Explosion hazard no fire open fla...

Page 11: ...e on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 C...

Page 12: ...y Inspection Form 1 Certificate of Quality 1 5 Key 2 Read the Operator s Manual and view the training material before operating the machine Note Determine the left and right sides of the machine from...

Page 13: ...pad 2 Flange nut 3 8 inch 1 Battery terminal protector spray Procedure Battery type Trojan T105 or T145 or US Battery US2200 or US145 Battery Specification 6V 225AH 20hr rate Dimensions L x W x H 26...

Page 14: ...onnect the long red main positive lead between the bank of batteries and the machine Figure 6 9 Connect the long black main negative lead between the bank of batteries and the machine Figure 6 WARNING...

Page 15: ...first operated refer to Checking the Brake Fluid Level page 20 2 Check the transaxle fluid level before the engine is first operated refer to Checking the Transaxle Oil Level page 38 3 Check the air p...

Page 16: ...eed Releasing the pedal decreases the engine speed and ground speed of the machine Brake Pedal The brake pedal is used to apply service brakes to stop or slow the machine Figure 9 CAUTION Brakes can b...

Page 17: ...Off switch to the On position When there are no problems and the machine is operational the light is on When there is a problem the light flashes The light flashes at various intervals for different p...

Page 18: ...chine speed to a factory setting of 19 kph 12 mph Rotate the key counterclockwise to the Off position to restore the maximum speed of the machine G009236 1 Figure 11 1 Supervisor speed limit switch Pa...

Page 19: ...kg 100 lb Maximum trailer weight 363 kg 800 lb Overall width 150 cm 59 inches Overall length 304 cm 120 inches Ground clearance 25 cm 10 inches at the front with no load or operator 18 cm 7 inches at...

Page 20: ...upervisor before taking the machine out for the day Your supervisor may want you to check other items on a daily basis so ask what your responsibilities are Checking the Brake Fluid Level Service Inte...

Page 21: ...r then continuously charges as the automobile runs As such an automobile battery seldom drops below 90 of the maximum charge level A deep cycle battery is designed to be a primary power source to prov...

Page 22: ...dicator bars As you use the machine the bars will disappear as the electrical capacity of the batteries is used When only 2 bars are left the red warning light on the meter will illuminate and the bat...

Page 23: ...ply the service brakes until the machine comes to a complete stop refer to Brake Pedal page 16 Note The stopping distance may vary depending on the machine load and speed Parking the Machine 1 Stop th...

Page 24: ...our hands to remove as much of the material from the hinge area as possible 2 Rotate the tailgate to approximately 45 position Figure 21 Figure 21 3 Use a short shaking motion to rotate the tailgate b...

Page 25: ...ansporting oversized loads in the cargo box particularly when you cannot center the wight of the oversize load to the cargo box Whenever possible secure the load by binding it to the cargo box so it d...

Page 26: ...Machine page 26 1 Turn off the On Off switch and remove the key Important If you tow the machine with the key in the On position the electrical system may be damaged 2 Affix a tow line to the tongue o...

Page 27: ...eries Every 100 hours Grease the bearings and bushings Check the condition of the tires and rims Torque the wheel lug nuts Check the front wheel toe in and camber Check the transaxle oil level Inspect...

Page 28: ...as possible This will prevent any abrasive material from causing excessive wear Preparing to Maintain the Machine 1 Park the machine on a level surface 2 Set the parking brake rotate the On Off switc...

Page 29: ...se the bearings and bushings Grease the machine more frequently when using it for heavy duty operations Grease Type Number 2 general purpose lithium base grease 1 Use a rag to wipe the grease fitting...

Page 30: ...brake assembly to the spindle and separate the brake from the spindle Figure 31 Note Support the brake assembly before proceeding to the next step Figure 31 1 Caliper bracket brake assembly 3 Flange...

Page 31: ...e inboard bearing onto the race at the inboard side of the hub and install the seal Figure 34 10 Repeat steps 1 through 9 to the bearings for the other hub Installing the Hub and Rotor 1 Apply a light...

Page 32: ...for the brake and wheel at the other side of the machine Electrical System Maintenance Maintaining the Batteries WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessori...

Page 33: ...rs Every 2 weeks whichever comes first Use only clean distilled water to fill the batteries 1 Raise the cargo bed turn the key off and remove it 2 Remove the filler caps from each battery 3 If the ele...

Page 34: ...n negative battery cable black between the bank of batteries and the machine Figure 38 3 Torque the nuts securing all of the battery cables to 13 5 to 21 N m 120 to 180 in lb 4 Coat the battery termin...

Page 35: ...y and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing Figure 40 Note Take care not to touch the halogen lamp when installing the new light bulb 6 Secu...

Page 36: ...re or rim and also disrupt wheel alignment so inspect tire condition after an accident 2 Torque the wheel lug nuts to 61 to 88 N m 45 to 65 ft lb Adjusting the Front Wheel Toe in and Camber Service In...

Page 37: ...he spring Figure 43 If the bottom measurement was too short reduce the length of the spring If the bottom measurement was too long increase the length of the spring G014994 1 2 3 Figure 43 1 Shock abs...

Page 38: ...the fill plug and add the specified oil until it runs out of the hole Figure 46 4 Replace the fill plug and torque it to 20 to 27 N m 15 to 20 ft lb Changing the Transaxle Oil Service Interval Every...

Page 39: ...lever force of 133 to 156 N m 30 to 35 ft lb that is required to set the parking brake lever perform the procedure for adjusting the brake cables refer to Adjusting the Brake Cables page 39 4 Tighten...

Page 40: ...t the parking brake cable enough to get the brake adjustment knob within its adjustment range check the brake pads for excessive wear Tighten the set screw and install the hand grip Figure 47 Chassis...

Page 41: ...points Avoid excessive use of water especially near the control panel lights motor and the battery 3 Inspect the brakes refer to Inspecting the Brakes page 39 4 Grease the machine refer to Greasing t...

Page 42: ...s 1 Turn the On Off key to the Off position wait a few seconds and turn the On Off key to the On position If the condition continues refer to your Authorized Service Dealer The machine status light fl...

Page 43: ...3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order...

Page 44: ...ems considered to be outside influence include but are not limited to weather storage practices contamination use of unapproved lubricants additives chemicals etc Normal wear and tear items Normal wea...

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