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User guide

Dunkermotoren GmbH | Allmendstraße 11 | D-79848 Bonndorf/ Schwarzwald

Phone +49 (0) 7703 930-0 | Fax +49 (0) 7703 930-210/ 212 | [email protected]

Version 08/2017

Operating Manual ServoTube 11 Module

Publication Ref: UM03017/B

Betriebanaleitung ServoTube 11 Module

Publikation Ref: UM03017/B

ServoTube 11 Module

Summary of Contents for AMETEK ServoTube 11 Module

Page 1: ...Bonndorf Schwarzwald Phone 49 0 7703 930 0 Fax 49 0 7703 930 210 212 info dunkermotoren com Version 08 2017 Operating Manual ServoTube 11 Module Publication Ref UM03017 B Betriebanaleitung ServoTube 1...

Page 2: ...ustomer Care Department The serial number of the equipment should be quoted in any communications The right to change specification and price is reserved by Dunkermotoren DISCLAIMER Dunkermotoren make...

Page 3: ...Preliminary pages Title page 1 Copyright notice disclaimer 2 Contents list this page 3 Warnings 4 Reader s notes 5 Chapters 1 Product overview 6 2 Installation 7 3 Maintenance 12 4 Service 20 Appendic...

Page 4: ...e equipment Particular care needs to be taken when working on or around forcer phase connections Crush hazard The forcer may move unexpectedly Always isolate all sources of electrical supply before wo...

Page 5: ...Installation Maintenance and Spares of the ServoTube module ASSOCIATED PUBLICATIONS The following publications are associated with the ServoTube 11 Module User Guide Title Reference Number ServoTube...

Page 6: ...and place gantry and general purpose material handling machines The load is mounted directly to the forcer giving a very stable base Servotube Modules can be easily integrated with each other or with...

Page 7: ...Storage temperature 25 C to 70 C Altitude above mean sea level 1000 m Overvoltage category II Pollution degree 2 EMC light industrial Mechanical Mounting module to user s surface All torque figures a...

Page 8: ...C THRUST ROD NOT LOAD BEARING RENISHAW RGH24 LINEAR ENCODER OPTIONAL DATUM ACTUATION AT 20 0mm FROM END OF STROKE ENCODER STRIP OPTIONAL ENCODER REFERENCE MARK OPTIONAL SYSTEM CLAMPS MOUNTED NOT LESS...

Page 9: ...voTube Module has a cable assembly that comprises power and sensor cables with a 15 way high density D sub female connector for direct connection to the male connector on the forcer The cables are ava...

Page 10: ...m intended to ensure personal safety When two switches are mounted in close proximity as in the case of a left and right limit switch a minimum of 30mm spacing between sense areas must be maintained I...

Page 11: ...nal encoder Renishaw has been supplied there will be a third cable to connect to the amplifier The Renishaw encoder cable is terminated in 9 pin D type plug An adaptor cable is supplied to allow the s...

Page 12: ...th of the thrust rod and observing the gap between the thrust rod and forcer bore If the thrust rod is becoming polished in places this is usually an indication that the forcer is coming into contact...

Page 13: ...bly will have to be replaced See ENCODER READHEAD on page 22 in this chapter CAUTION If the optional Renishaw encoder is fitted it has an integral cable that also runs through the drag chain Take care...

Page 14: ...bly from the module Remove the cable assembly from the drag chain Replacement Re fitting the cable assembly is the reverse of the removal procedure Plug in the replacement cable15 way D type plug into...

Page 15: ...lts on each of the thrust rod end supports see Figure 3 6 WARNING If people with Pacemaker work with this equipment the Pacemaker could interfere or fail People with Pacemakers or metal implants must...

Page 16: ...slide the replacement thrust rod in through the first thrust rod support Place spacers around or under the thrust rod as soon as it passes through the thrust rod support Continue to slide the thrust...

Page 17: ...t secures the drag chain to the drag chain upper mounting bracket which is fitted to the forcer Unplug the power sensor cable assembly from the forcer as described on page 17 The removal of the forcer...

Page 18: ...to be 0 5mm below and parallel to the edge of the forcer The encoder readhead bracket fitted with the encoder readhead optional items The limit switch flag optional The drag chain upper mounting brac...

Page 19: ...3 x 14 fixings and tighten to a torque of 0 7Nm Alignment The encoder may need aligning To check Connect the encoder to the control system and apply power to the encoder only Move the forcer along the...

Page 20: ...ease note that when returning items it is recommended that the original packaging be used ACCESSORIES AND SPARES The Accessories and Spares for the modules are listed in Tables 4 1 and Table 4 2 Table...

Page 21: ...ct Your local Dunkermotoren sales outlet Your local Dunkermotoren key account manager Our hardware support department Our software support department You can also visit our online support portal at ww...

Page 22: ...Version 08 2017 Page Seite 22 www dunkermotoren com Appendices CONTENTS APPENDIX A GLOSSARY OF TERMS ABBREVIATIONS APPENDIX B TROUBLE SHOOTING APPENDIX C TECHNICAL SPECIFICATION...

Page 23: ...without the addition of a 25 x 25 x 2 5 cm heatsink plate mounted with thermal grease to the mounting surface of the forcer Force constant Force constant is the peak force produced when 1 ampere peak...

Page 24: ...erature to the forcer housing for an input power of 1 watt to the forcer The forcer is not moving and there is no forced cooling It is quoted with and without the addition of a 25 x 25 x 2 5cm heatsin...

Page 25: ...k forcer over temperature sensor connections on drive 4 Allow forcer to cool Forcer fails to move but does produce force 1 One or more forcer phase connections not made or made incorrectly 2 One or mo...

Page 26: ...k Force constant sine commutation 5 42 6 26 8 12 10 83 N Arms 3 83 4 42 5 74 7 66 N Apk Back EMF constant phase to phase 4 42 5 10 6 63 8 84 Vpk m s Fundamental forcer constant 1 75 2 49 3 05 3 52 N W...

Page 27: ...E 1104 1108 1112 1116 units Maximum stroke 825 774 722 672 mm Moving mass 0 293 0 443 0 626 0 756 kg Maximum normal force Fn 1 3 0 737 1 474 kN Maximum side force Fs 1 Maximum roll moment Mr 1 5 2 10...

Page 28: ...SI10 For more information see Documentation SI10 FEEDBACK The ServoTube Module is available with three feedback options with option S supplied as standard Option S feedback outputs analogue differenti...

Page 29: ...ring the initial warm up period In high duty applications corresponding to an internal forcer temperature of 80o C a 1 metre thrust rod will expand typically by 250 m 3 Maximum error over 1 metre unde...

Page 30: ...routing 40 o C to 90 o C 40 o C to 90 o C Operating temperature flxed routing 40 o C to 80 o C 50 o C to 90 o C The ServoTube Module cables are available with two termination options Option F has the...

Page 31: ...ach limit switch position is adjustable and switching is achieved by an actuator vane mounted on the forcer Electrical connections are made via wire ends stripped and solder tinned ready for terminati...

Page 32: ...ability 1 1 m Absolute accuracy 2 10 m Notes 1 Dependent on amplifier Under constant operating conditions 2 Typical maximum error over 1 metre under constant operating conditions The encoder is fitted...

Page 33: ...n while Option 2 provides Igus size 07 2 Option 2 Option 3 ENVIRONMENT The ServoTube Module is intended for use in an environment within the following conditions SPECIFICATION VALUE Operating temperat...

Page 34: ...Version 08 2017 Page Seite 34 www dunkermotoren com...

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