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Installation

33

4.2 TYPICAL WIRING DIAGRAM

As every system has different requirements, these diagrams show only a TYPICAL system and do
not intend to show a complete system.

Genset manufacturers and panel builders may use these diagrams as a starting point; however, you
are referred to the completed system diagram provided by your system manufacturer for complete
wiring detail.

Further wiring suggestions are available in the following DSE publications, available at
www.deepseaplc.com to website members.

DSE Part

Description

056-022

Breaker Control (Training guide)

057-004

Electronic Engines and DSE Wiring

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Summary of Contents for DSE7110 MKII

Page 1: ...DSE7110 MKII DSE7120 MKII Operator Manual ISSUE 2 DEEP SEA ELECTRONICS PLC DSE7110 MKII DSE7120 MKII Operator Manual Document Number 057 182 Author Ashley Senior ...

Page 2: ...red trademarks of Deep Sea Electronics PLC Any reference to trademarked product names used within this publication is owned by their respective companies Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice Amendments List Issue Comments Minimum Module Version Required 1 Initial release V 1 0 0 2 Added changes to Front Panel Editor and new part n...

Page 3: ...T TEMPERATURE 14 3 8 2 3 FUEL LEVEL SENSOR 15 3 8 2 4 FLEXIBLE SENSOR 15 3 8 3 CHARGE FAIL INPUT 15 3 8 4 MAGNETIC PICKUP 16 3 9 OUTPUTS 16 3 9 1 DC OUTPUTS A B FUEL START 16 3 9 2 CONFIGURABLE VOLT FREE OUTPUTS C D 16 3 9 3 CONFIGURABLE DC OUTPUTS E F G H 16 3 10 COMMUNICATION PORTS 17 3 10 1 COMMUNICATION PORT USAGE 17 3 10 1 1 CAN INTERFACE 17 3 10 1 2 USB CONNECTION 18 3 11 ADDING AN EXTERNAL ...

Page 4: ... PUSH BUTTONS 42 5 4 MODULE DISPLAY 45 5 4 1 BACKLIGHT 46 5 4 2 INSTRUMENTATION ICONS 46 5 4 3 ACTIVE CONFIGURATION 47 5 4 4 FRONT PANEL EDITOR FPE AUTO RUN ICON 47 5 4 5 MODE ICON 47 5 4 6 ALARM ICONS PROTECTIONS 48 5 4 6 1 WARNING ALARM ICONS 49 5 4 6 2 ELECTRICAL TRIP ALARM ICONS 50 5 4 6 3 SHUTDOWN ALARM ICONS 51 5 5 VIEWING THE INSTRUMENT PAGES 53 5 5 1 NAVIGATION MENU 53 5 5 1 1 NAVIGATION M...

Page 5: ... 84 7 2 11 TIME AND DATE SETTINGS 84 7 2 12 MAINTENANCE ALARM SETTINGS 85 7 2 13 ALTERNATE CONFIGURATION SETTINGS 85 7 3 SELECTABLE PARAMETER SETTINGS 87 7 3 1 INPUT SOURCES 87 7 3 2 OUTPUT SOURCES 88 7 3 3 ALARM ACTION 90 7 3 4 FLEXIBLE SENSOR ALARM ACTION 90 7 3 5 POWER UP MODE 90 7 3 6 SENSOR TYPE 90 7 3 7 AC SYSTEM 90 7 3 8 DIGITAL INPUT ALARM ARMING 91 7 3 9 DIGITAL INPUT POLARITY 91 7 3 10 D...

Page 6: ...DSE7110 MKII DSE7120 MKII Operator Manual 6 10 3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE 97 11 WARRANTY 98 12 DISPOSAL 98 12 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT 98 ...

Page 7: ...Part Description 056 005 Using CTs With DSE Products 056 010 Over Current Protection 056 022 Breaker Control 056 029 Smoke Limiting 056 030 Module PIN Codes 1 3 MANUALS Product manuals are can be downloaded from the DSE website www deepseaplc com DSE Part Description 057 004 Electronic Engines and DSE Wiring Guide 057 185 DSE7110 MKII DSE7120 MKII Configuration Suite PC Software Manual 1 4 THIRD P...

Page 8: ...m operating parameters via the LCD display The DSE71xx MKII module monitors the engine indicating the operational status and fault conditions automatically shutting down the engine and giving a true first up fault condition of an engine failure by the LCD display The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex features Icon based LCD displ...

Page 9: ...uit The communication sensor and or battery derived circuit conductors shall be separated and secured to maintain at least 6mm separation from the generator and mains connected circuit conductors unless all conductors are rated 600 Volts or greater Current Inputs Must be connected through UL Listed or Recognized isolating current transformers with the secondary rating of 5A max Communication Circu...

Page 10: ...AWG 24 Maximum Cable Size 2 5mm AWG 10 3 5 POWER SUPPLY REQUIREMENTS Minimum Supply Voltage 8V continuous Cranking Dropouts Able to survive 0V for 100ms providing the supply was at least 10V before the dropout and recovers to 5V afterwards Maximum Supply Voltage 35V continuous 60V protection Reverse Polarity Protection 35V continuous Maximum Operating Current 290mA at 12V 140mA at 24V Maximum Stan...

Page 11: ...de Offset From Earth 100V AC max Resolution 1V AC phase to neutral 2V AC phase to phase Accuracy 1 of full scale phase to neutral 2 of full scale phase to phase Minimum Frequency 3 5 Hz Maximum Frequency 75 0 Hz Frequency Resolution 0 1 Hz Frequency Accuracy 0 2 Hz 3 7 CURRENT SENSING Measurement Type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 th or better Nominal CT Seconda...

Page 12: ...nnected to system ground earth as close as possible to the CTs This minimises the length of cable used to connect the CTs to the DSE module Example If 1 5mm cable is used and the distance from the CT to the measuring module is 20m then the burden of the cable alone is approximately 15VA As the burden of the DSE controller is 0 5VA then a CT with a rating of at least 15 0 5V 15 5VA must be used If ...

Page 13: ...tion of the phases as described above results in incorrect power factor pf measurements which in turn results in incorrect kW measurements One way to check for this is to make use of a single phase load Place the load on each phase in turn run the generator and ensure the kW value appears in the correct phase For instance if the load is connected to phase 3 ensure the kW figure appears in phase 3 ...

Page 14: ...or with a fixed current applied Arrangement Differential resistance measurement input Measurement Current 11mA 10 Full Scale 240Ω Over Range Fail 270Ω Resolution 0 1 Bar 1 2 PSI Accuracy 2 of full scale resistance 4 8Ω excluding transducer error Max Common Mode Voltage 2V Display Range 0 bar 17 2 bar 0PSI 250PSI subject to limits of the sensor 3 8 2 2 COOLANT TEMPERATURE Measurement Type Resistanc...

Page 15: ...on Mode Voltage 2V Display Range 0 250 0 C 250 C 32 F 482 F or 0 bar 17 2 bar 0PSI 250PSI subject to limits of the sensor and sensor configuration 3 8 3 CHARGE FAIL INPUT Minimum Voltage 0V Maximum Voltage 35V plant supply Resolution 0 2V Accuracy 1 of max measured voltage Excitation Active circuit constant power output Output Power 2 5W nominal at 12V and 24V Current At 12V 210mA Current At 24V 1...

Page 16: ...es For example one device can often supply the signal to both the DSE module and the engine governor The possibility of this depends upon the amount of current that the magnetic pickup can supply 3 9 OUTPUTS 3 9 1 DC OUTPUTS A B FUEL START Type Normally used as Fuel Start outputs Fully configurable for other purposes if the module is configured to control an electronic engine Rating 10A resistive ...

Page 17: ...Modules are fitted with the CAN interface as standard and are capable of receiving engine data from engine CAN controllers compliant with the CAN standard CAN enabled engine controllers monitor the engine s operating parameters such as engine speed oil pressure engine temperature among others in order to closely monitor and control the engine The industry standard communications interface CAN tran...

Page 18: ...ed or changed To connect a module to a PC by USB the following items are required DSE71xx MKII Controller DSE Configuration Suite PC Software Supplied on configuration suite software CD or available from www deepseaplc com USB cable Type A to Type B This is the same cable as often used between a PC and a USB printer DSE can supply this cable if required PC Configuration interface lead USB type A t...

Page 19: ...el with each other Either signal mutes the internal sounder and audible alarm output Example of configuration to achieve external sounder with external alarm mute button 3 12 ACCUMULATED INSTRUMENTATION NOTE When an accumulated instrumentation value exceeds the maximum number as listed below it resets and begin counting from zero again Engine Hours Run Maximum 99999 hrs 59 minutes Approximately 11...

Page 20: ...Specification 20 3 13 DIMENSIONS AND MOUNTING 3 13 1 DIMENSIONS 240 mm x 181 mm x 42 mm 9 4 x 7 1 x 1 6 3 13 2 PANEL CUTOUT 220 mm x 160 mm 8 7 x 6 3 3 13 3 WEIGHT 0 7 kg 1 4 lb ...

Page 21: ...le case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots Turn the fixing clip screws clockwise until they make contact with the panel fascia Turn the screws a little more to secure the module into the panel fascia Care should be taken not to over tighten the fixing clip screws NOTE In conditions of excessive vibrati...

Page 22: ...ools to prevent the risk of damage to the module case Cable tie fixing point With cable and tie in place 3 13 6 SILICON SEALING GASKET NOTE For purchasing an additional silicon gasket from DSE please see the section entitled Maintenance Spares Repair and Servicing elsewhere in this document The optional silicon gasket provides improved sealing between module and the panel fascia The gasket is fitt...

Page 23: ...o the control panel with the optional sealing gasket 2 Front of module when installed into the control panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also be used to represent functions in microprocessor devices and software programs The controller is device numbe...

Page 24: ...nerator Relay 54 Turning Gear Engaging Device 59AC AC Overvoltage Relay 59DC DC Overvoltage Relay 62 Time Delay Stopping Or Opening Relay 63 Pressure Switch 71 Level Switch 74 Alarm Relay 81 Frequency Relay 83 Automatic Selective Control Or Transfer Relay 86 Lockout Relay In line with our policy of continual development Deep Sea Electronics reserve the right to change specification without notice ...

Page 25: ...pment enclosure is tilted at an angle up to 15 from its normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 from the vertical There must be no harmful effect spray water 4 Protected against i...

Page 26: ...P31 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure 4 X IP66 Provides a degree of protection against splashing water windblo...

Page 27: ...ow NOTE Availability of some terminals depends upon module version Full details are given in the section entitled Terminal Description elsewhere in this manual NOTE For dimension and mounting details see the section entitled Specification Dimension and Mounting elsewhere in this document Terminals 1 11 Terminals 15 19 Terminals 39 46 Terminals 60 65 USB PC Configuration Terminals 51 55 Terminals 4...

Page 28: ...s not configured 6 Charge Fail Excite 2 5mm AWG 13 Do not connect to ground battery negative If charge alternator is not fitted leave this terminal disconnected 7 Functional Earth 2 5mm AWG 13 Connect to a good clean earth point 8 DC Output E 1 0mm AWG 18 Plant Supply Positive from terminal 2 2 Amp rated 9 DC Output F 1 0mm AWG 18 Plant Supply Positive from terminal 2 2 Amp rated 10 DC Output G 1 ...

Page 29: ...PTFE insulating tape on the sensor thread when using earth return sensors ensure you do not insulate the entire thread as this prevents the sensor body from being earthed via the engine block 4 1 3 MPU CAN Pin No Description Cable Size Notes 22 Magnetic Pickup Positive 0 5mm AWG 20 Connect To Magnetic Pickup Device 23 Magnetic Pickup Negative 0 5mm AWG 20 Connect To Magnetic Pickup Device 24 Magne...

Page 30: ...utral terminal AC NOTE The above table describes connections to a three phase four wire alternator For alternative wiring topologies please see the Alternate Topology Wiring Diagrams section of this manual 4 1 5 MAINS VOLTAGE FREQUENCY SENSING 7120 MKII ONLY Pin No Description Cable Size Notes 47 Mains L1 R Voltage Monitoring 1 0mm AWG 18 Connect to Mains L1 R output AC Recommend 2A fuse 48 Mains ...

Page 31: ...dary for L1 2 5mm AWG 13 Connect to s1 secondary of L1 monitoring CT 52 CT Secondary for L2 2 5mm AWG 13 Connect to s1 secondary of L2 monitoring CT 53 CT Secondary for L3 2 5mm AWG 13 Connect to s1 secondary of L3 monitoring CT 55 CT Common 2 5mm AWG 13 Connect to s2 secondary of L1 L2 L3 monitoring CTs and ground 4 1 6 1 CT CONNECTIONS p1 k or K is the primary of the CT that points towards the G...

Page 32: ...ONFIGURATION INTERFACE CONNECTOR Description Cable Size Notes Socket for connection to PC with DSE Configuration Suite Software 0 5mm AWG 20 This is a standard USB type A to type B connector NOTE The USB connection cable between the PC and the module must not be extended beyond 5m yards For distances over 5m it is possible to use a third party USB extender Typically they extend USB up to 50m yards...

Page 33: ...l builders may use these diagrams as a starting point however you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail Further wiring suggestions are available in the following DSE publications available at www deepseaplc com to website members DSE Part Description 056 022 Breaker Control Training guide 057 004 Electronic Engines and DSE Wiri...

Page 34: ...Installation 34 4 2 1 DSE7110 MKII TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE ...

Page 35: ...Installation 35 4 2 2 DSE7120 MKII TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE ...

Page 36: ...Installation 36 4 3 ALTERNATE TOPOLOGY WIRING DIAGRAMS 4 3 1 GENERATOR ...

Page 37: ...Installation 37 4 3 2 MAINS DSE7120 MKII ONLY ...

Page 38: ... be followed Follow the typical wiring diagram as normal for all sections EXCEPT the earth points All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE not earth 4 4 3 FLOATING EARTH Where neither the battery positive nor battery negative terminals are connected to earth the following points must to be followed Follow the typical wiring diagram as normal for al...

Page 39: ...d on the front of the module with Stop Reset Mode Manual Mode Test Mode DSE7120 MKII Only Auto Mode and Start functions For normal operation these are the only controls which need to be operated Details of their operation are provided later in this document CAUTION The module may instruct an engine start event due to external influences Therefore it is possible for the engine to start at any time ...

Page 40: ...dule Display Stop Reset Mode Manual Mode Auto Mode Alarm Mute Lamp Test Start Four user configurable status indication LEDs Close Generator Manual Mode Only Open Generator Manual Mode Only Generator Breaker LED Selected Mode Indication LED Generator Available LED ...

Page 41: ... Manual Mode Test Mode Auto Mode Alarm Mute Lamp Test Start Four user configurable status indication LEDs Transfer to Generator Manual Mode Only Transfer to Mains Manual Mode Only Mains Breaker LED Generator Breaker LED Selected Mode Indication LED Generator Available LED Mains Available LED ...

Page 42: ...e generator off load use the Transfer to Mains or Open Generator buttons The module automatically instructs the changeover device to place the generator off load Close Generator and Delayed Load Output 1 2 3 4 becomes inactive if used Additional digital inputs can be assigned to perform these functions If the engine is running off load in Manual Mode and a remote start signal becomes present the m...

Page 43: ...g timer as necessary Close Generator and Delayed Load Output 1 2 3 4 become inactive at once if used The module then awaits for next start event For further details please see section entitled Operation elsewhere in this manual Alarm Mute Lamp Test This button de activates the audible alarm output if configured and illuminates all of the LEDs on the module s facia Start This button is only active ...

Page 44: ...ransfer To Generator This button is only active in the Manual Mode and allows the operator to transfer the load to the generator Open Generator DSE7110 MKII Only This button is only active in the Manual Mode and allows the operator to open the generator breaker and remove the load Transfer To Mains DSE7120 MKII Only This button is only active in the Manual Mode and allows the operator to transfer ...

Page 45: ...reens may be disabled For further details of module configuration refer to DSE Publication 057 185 DSE71xx MKII Configuration Software Manual Inst Icon Instrumentation Unit Alarm Icon Active Config Instrumentation Unit Mode Icon FPE Auto Run Instrumentation Unit Example of DSE7110 MKII Home Page Display L1N 230 V L2N 230 V L3N 230 V Example of DSE7120 MKII Home Page Display 230 V L1N 230 V 230 V L...

Page 46: ...n screen Mains voltage and frequency instrumentation screen DSE7120 MKII only Generator current instrumentation screen Mains current instrumentation screen DSE7120 MKII only when CT in load location Load power instrumentation screen Engine speed instrumentation screen Hours run instrumentation screen Battery voltage instrumentation screen Oil pressure instrumentation screen Coolant temperature ins...

Page 47: ...ctive Appears when a low battery run is active Mains failure Appears when a scheduled run is active 5 4 5 MODE ICON An icon is displayed in the Mode Icon section to indicate the mode the controller is currently in Icon Details Appears when the engine is at rest and the unit is in Stop Reset Mode Appears when the engine is at rest and the unit in Manual Mode Appears when the engine is at rest and t...

Page 48: ...hutdown alarm the module displays the Alarm Icon and the Stop Reset Mode button LED begins to flash If multiple alarms are active at the same time the Alarm Icon automatically cycles through all the appropriate icons to indicate each alarm which is active Example If the DSE controller was sensing a charge alternator failure alarm delay over current alarm and a AC under voltage alarm at the same ti...

Page 49: ...ow fuel level pre set pre alarm setting High Fuel Level The level detected by the fuel level sensor is above the high fuel level pre set pre alarm setting Battery Under Voltage The DC supply has fallen below or risen above the low volts pre set pre alarm setting Battery Over Voltage The DC supply has risen above the high volts pre set pre alarm setting Generator Under Voltage The generator output ...

Page 50: ... If the alarm condition remains it is not possible to reset the unit The exception to this is the Low Oil Pressure alarm and similar active from safety on alarms as the oil pressure is low with the engine at rest Icon Fault Description Auxiliary Inputs The module detects that an auxiliary input which has been user configured to create a fault condition has become active Analogue Input The module d...

Page 51: ...nput configured to create a fault condition has become active Fail To Start The engine has failed to start after the configured number of start attempts Low Oil Pressure The module detects that the engine oil pressure has fallen below the low oil pressure pre alarm setting level after the Safety On timer has expired Engine High Temperature The module detects that the engine coolant temperature has...

Page 52: ...d an alarm CHECK ENGINE LIGHT Contact Engine Manufacturer for support CAN Data Fail The module is configured for CAN operation and does not detect data on the engine Can data link Emergency Stop The emergency stop button has been depressed This failsafe normally closed to emergency stop input and immediately stops the set should the signal be removed Oil Sender Open Circuit The oil pressure sensor...

Page 53: ... desired icon is at the top press the button to enter that instrunmentation section If the button is not pressed the display automatically returns to the Home page after the configured setting of the LCD Scroll Timer 5 5 1 1 NAVIGATION MENU ICONS Icon Description Generator and mains voltage instrumentation DSE7120 MKII only Generator instrumentation Mains instrumentation DSE7120 MKII only Current ...

Page 54: ...selected the page remains on the LCD display until the user selects a different page or after an extended period of inactivity Page Delay Timer the module reverts back to the Home page The Page Delay Timer is configurable using the DSE Configuration Suite Software or by using the Front Panel Editor NOTE For further details of module configuration refer to DSE Publication 057 185 DSE71xx MKII Confi...

Page 55: ...g of the generator and mains that is measured from the module s voltage inputs 230 V L1N 230 V 230 V L2N 230 V 230 V L3N 230 V Generator Voltage ph N ph ph Mains Voltage ph N ph ph DSE7120 MKII only 5 5 4 GENERATOR These pages contain electrical values of the generator measured or derived from the module s voltage inputs L1N 230 V L2N 230 V L3N 230 V Generator Voltage ph N Generator Voltage ph ph ...

Page 56: ... Frequency 5 5 6 LOAD These pages contain electrical values of the load measured or derived from the module s voltage and current inputs The power values displayed depend on which supply is on load L1 20 kW L2 20 kW L3 20 kW Generator Current A Mains Current A DSE7120 MKII only Load ph N kW Total Load kW Load ph N kVA Total Load kVA Load ph N kVAr Total Load kVAr Power Factor ph N Power Factor Ave...

Page 57: ...il Pressure Engine Fuel Level Flexible Sensor Engine Maintenance Due Oil Engine Maintenance Due Air Engine Maintenance Due Fuel 5 5 8 INFO These pages contain information about the controller 13 30 00 M T W T F S S 3 Wk 2 45 00 Module s date and time Scheduler settings Product description and USB identification number Application and Engine Version Start time of scheduled run Duration of scheduled...

Page 58: ...atedly press the up or down buttons until the LCD screen displays the alarm Continue pressing the up or down buttons to cycle through the alarms To exit the active DTC s alarm section press the up or down buttons simultaneously to enter the navigation menu Once entered cycle to the desired intrunmentation section Check engine 1 1 Low moderate 458852 18 126 SPN 458862 1 1 FMI 0 A list of CAN fault ...

Page 59: ...nfigured over speed alarm level Charge Failure The engine ECU has detected that the engine s charge alternator output has fallen below its configured alarm level Low Fuel Level The engine ECU has detected that the engine s fuel level has fallen below its configured low fuel level alarm Battery Under Over Voltage The engine ECU has detected that the engine s DC supply has fallen below or risen abov...

Page 60: ...rther details of module configuration refer to DSE Publication 057 185 DSE71xx MKII Configuration Software Manual Once the log is full any subsequent event overwrites the oldest entry in the log Hence the log always contains the most recent events The module logs the alarm along with the engine running hours Example showing the possible configuration of the event log DSE Configuration Suite Softwa...

Page 61: ...p or down buttons to cycle through the past alarms after which the display shows the most recent alarm and the cycle begins again To exit the event log press the up or down buttons simultaneously to enter the navigation menu Once entered cycle to the desired intrunmentation section 23 h 11 50 56 m Icon to indicate that the event log is currently display Number of event displayed out of 50 Current ...

Page 62: ...our configuration source for the exact sequences and timers observed by any particular module in the field 6 1 QUICKSTART GUIDE This section provides a quick start guide to the module s operation 6 1 1 STARTING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual followed by the Start button Press the Manual Mode button ...

Page 63: ...Operation 63 6 1 2 STOPPING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual Select Stop Reset mode The generator is stopped ...

Page 64: ...tor AC Voltage and Frequency must be zero Engine Charge Alternator Voltage must be zero Oil pressure sensor must indicate low oil pressure When the engine has stopped it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters Any latched alarms that have been cleared are reset when Stop Reset Mode is en...

Page 65: ...crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence is terminated and the display shows Fail to Start The starter motor is disengaged when the engine fires Speed detection is factory configured to be derived from the AC alternator output frequency but can additionally be measured from a Magnetic Pickup mo...

Page 66: ...n the engine Once the generator has been placed on load it is not automatically removed To manually remove the load either Press the Open Generator DSE7110 MKII Only or Transfer to Mains DSE7120 MKII Only button Press the Auto Mode button to return to automatic mode The set observes all Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence Press the Stop Res...

Page 67: ...rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence is terminated and the display shows Fail to Start The starter motor is disengaged when the engine fires Speed detection is factory configured to be derived from the AC alternator output frequency but can additionally be measured from a Magnetic Pickup mounted ...

Page 68: ...Only or Transfer to Mains DSE7120 MKII Only button Press the Auto Mode button to return to automatic mode The set observes all Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence Press the Stop Reset Mode button to remove load and stop the generator Activation of an auxiliary input that has been configured to Generator Load Inhibit 6 4 3 STOPPING SEQUENCE ...

Page 69: ... relay is energised and the engine is cranked NOTE If the unit has been configured for CAN compatible ECU s receive the start command via CAN and transmit the engine speed to the DSE controller If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the ...

Page 70: ...turn Delay timer operates to ensure that the starting request has been permanently removed and isn t just a short term removal Should another start request be made during the cooling down period the set returns on load If there are no starting requests at the end of the Return Delay timer the load is removed from the generator to the mains supply and the cooling timer is initiated The Cooling Down...

Page 71: ...he required maintenance The method of reset is either by Activating an input that has been configured to Maintenance Reset Alarm x where x is the type of maintenance alarm Air Fuel or Oil Pressing the maintenance reset button in the DSE Configuration Suite Maintenance section Pressing and holding the Stop Reset Mode button for 10 seconds on the desired Maintenance Alarm status page This can be pro...

Page 72: ...r when the module is in Manual Mode waiting for a start request Activation of a Scheduled Run On Load when the module is operating OFF LOAD in Manual Mode forces the set to run ON LOAD 6 7 3 TEST MODE Scheduled runs do not occur when the module is in Test Mode waiting for a start request 6 7 4 AUTO MODE Scheduled runs operate ONLY if the module is in Auto Mode with no Shutdown or Electrical Trip a...

Page 73: ... MKII Installation Instructions This configuration mode allows the operator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software Use the module s facia buttons to traverse the menu and make value changes to the parameters Previous Section 301 201 101 Next Section 101 201 301 Next Parameter 101 102 103 Previous Parameter 103 102 101 Edit or Sa...

Page 74: ...s gives an auto repeat functionality Values can be changed quickly by holding the navigation buttons for a prolonged period of time NOTE The editor automatically exits after 5 minutes of inactivity to ensure security NOTE The PIN number is not set by DSE when the module leaves the factory If the module has a PIN code set this has been affected by your generator supplier who should be contacted if ...

Page 75: ...Coolant Temp On 1 Off 0 116 Use Module Engine Hours On 1 Off 0 117 Use Module RPM On 1 Off 0 118 Use Module Charge Alt On 1 Off 0 119 Disable CAN Speed Control On 1 Off 0 120 CT Position Gen 0 Load 1 121 Generator Voltage Display On 1 Off 0 122 Mains Voltage Display On 1 Off 0 123 Generator Frequency Display On 1 Off 0 124 Mains Frequency Display On 1 Off 0 125 Current Display On 1 Off 0 126 kW Di...

Page 76: ...put F Source 0 Input Source 327 Digital Input F Polarity 0 Polarity 328 Digital Input F Action If Source User Config 0 Action 329 Digital Input F Arming If Source User Config 0 Arming 330 Digital Input F Activation Delay If Source User Config 0 s 331 Analogue Input A Set As Digital Source 0 Input Source 332 Analogue Input A Set As Digital Polarity 0 Polarity 333 Analogue Input A Set As Digital Act...

Page 77: ...put Source 410 Digital Output E Polarity 0 Output Polarity 411 Digital Output F Source 0 Output Source 412 Digital Output F Polarity 0 Output Polarity 413 Digital Output G Source 0 Output Source 414 Digital Output G Polarity 0 Output Polarity 415 Digital Output H Source 0 Output Source 416 Digital Output H Polarity 0 Output Polarity 417 LED Indicator 1 Source 0 Output Source 418 LED Indicator 1 Po...

Page 78: ...ime 506 Smoke Limiting 507 Smoke Limiting Off 508 Safety On Delay 509 Warm Up Time 510 Return Delay 511 Cooling Time 512 ETS Solenoid Hold 513 Failed To Stop Delay 514 Generator Transient Delay 515 Transfer Time 516 Breaker Trip Pulse 517 Breaker Close Pulse 518 Delayed Load Output 1 519 Delayed Load Output 2 520 Delayed Load Output 3 521 Delayed Load Output 4 522 Power Save Mode Delay 523 RESERVE...

Page 79: ...er Frequency Warning Enable On 1 Off 0 616 Under Frequency Warning Trip 0 0 Hz 617 RESERVED 618 Loading Frequency 0 0 Hz 619 Nominal Frequency 0 0 Hz 620 Over Frequency Warning Enable On 1 Off 0 621 Over Frequency Warning Return 0 0 Hz 622 Over Frequency Warning Trip 0 0 Hz 623 Over Frequency Shutdown Enable On 1 Off 0 624 Over Frequency Shutdown Trip 0 0 Hz 625 AC System 0 Ac System 626 CT Primar...

Page 80: ...f 0 703 Immediate Mains Dropout On 1 Off 0 704 Under Voltage Enable On 1 Off 0 705 Under Voltage Level 0 V 706 Under Voltage Return 0 V 707 Over Voltage Enable On 1 Off 0 708 Over Voltage Return 0 V 709 Over Voltage Level Trip 0 V 710 Under Frequency Enable On 1 Off 0 711 Under Frequency Trip 0 0 Hz 712 Under Frequency Return 0 0 Hz 713 Over Frequency Enable On 1 Off 0 714 Over Frequency Return 0 ...

Page 81: ...Trip 0 RPM 815 Low Battery Voltage Enable On 1 Off 0 816 Low Battery Voltage Trip 0 0 V 817 Low Battery Voltage Return 0 0 V 818 Low Battery Voltage Delay 0 00 00 819 High Battery Voltage Enable On 1 Off 0 820 High Battery Voltage Return 0 0 V 821 High Battery Voltage Trip 0 0 V 822 High Battery Voltage Warning Delay 0 s 823 Charge Alt Shutdown Enable On 1 Off 0 824 Charge Alt Shutdown Trip 0 0 V ...

Page 82: ...Trip 0 Bar C 918 919 RESERVED 920 Flexible Sensor A High Alarm Action 0 Action 921 Flexible Sensor A High Alarm Trip 0 Bar C 922 RESERVED 923 Analogue Input B Sensor Usage Digital Input 0 Temperature 2 Sensor 924 Analogue Input B Sensor Selection 0 Pressure Temperature Percentage Sensor List 925 High Engine Temperature Trip 0 00 C 926 Temperature Sender Open Circuit On 1 Off 0 927 Analogue Input C...

Page 83: ...Input D Sensor Usage Digital Input 0 Flexible 1 Oil Pressure 3 Sensor 963 Analogue Input D Sensor Type 0 Sensor Type 964 Analogue Input D Sensor Selection 0 Pressure Temperature Percentage Sensor List 965 Analogue Input D Sensor Signal Current 0 Resistive 1 Voltage 2 966 Flexible Sensor D Arming 0 Arming 967 Flexible Sensor D Low Alarm Enable On 1 Off 0 968 Flexible Sensor D Low Alarm Trip 0 Bar C...

Page 84: ... 0 00 00 1017 Scheduler 4 Start Day 0 1 Monday 1018 Scheduler 4 Start Week 1 2 3 4 1019 Scheduler 4 Duration 0 00 00 1020 Scheduler 5 Start Time 0 00 00 1021 Scheduler 5 Start Day 0 1 Monday 1022 Scheduler 5 Start Week 1 2 3 4 1023 Scheduler 5 Duration 0 00 00 1024 Scheduler 6 Start Time 0 00 00 1025 Scheduler 6 Start Day 0 1 Monday 1026 Scheduler 6 Start Week 1 2 3 4 1027 Scheduler 6 Duration 0 0...

Page 85: ...on On 1 Off 0 2003 CAN Alternative Engine Speed On 1 Off 0 2004 Under Voltage Shutdown Enable On 1 Off 0 2005 Under Voltage Shutdown Trip 0 V 2006 Under Voltage Warning Enable On 1 Off 0 2007 Under Voltage Warning Trip 0 V 2008 Loading Voltage 0 V 2009 Over Voltage Warning Enable On 1 Off 0 2010 Over Voltage Warning Return 0 V 2011 Over Voltage Warning Trip 0 V 2012 Over Voltage Trip 0 V 2013 Unde...

Page 86: ... Trip 0 2035 Overload Protection Trip Delay 0 s 2036 AC System 0 AC system 2037 Mains Failure Detection On 1 Off 0 2038 Immediate Mains Dropout On 1 Off 0 2039 Mains Under Voltage Enable On 1 Off 0 2040 Mains Under Voltage Trip 0 V 2041 Mains Under Voltage Return 0 V 2042 Mains Over Voltage Enable On 1 Off 0 2043 Mains Over Voltage Return 0 V 2044 Mains Over Voltage Trip 0 V 2045 Mains Under Frequ...

Page 87: ...ure Switch 8 RESERVED 9 External Panel Lock 10 Generator Load Inhibit 11 Lamp Test 12 Low Fuel Level Switch 13 Mains Load Inhibit 14 Oil Pressure Switch 15 Remote Start Off Load 16 Remote Start On Load 17 Simulate Mains Available 18 Simulate Stop Button 19 Simulate Auto Button 20 Simulate Start Button 21 Smoke Limiting 22 Close Generator Open Mains 23 Close Mains Open Generator 24 Maintenance Rese...

Page 88: ...Electrical Trip 19 Common Shutdown 20 Common Warning 21 Cooling Down 22 Digital Input A 23 Digital Input B 24 Digital Input C 25 Digital Input D 26 Digital Input E 27 Digital Input F 28 RESERVED 29 Emergency Stop 30 Energise To Stop 31 Fail To Start 32 Fail To Stop 33 Fuel Relay 34 Gas Choke On 35 Gas Ignition 36 Generator Available 37 Generator Over Voltage Shutdown 38 Generator Under Voltage Shu...

Page 89: ...rm 70 Flexible Sender C High Alarm 71 Flexible Sender C Low Pre Alarm 72 Flexible Sender C Low Alarm 73 Flexible Sender D High Alarm 74 Flexible Sender D High Alarm 75 Flexible Sender D Low Pre Alarm 76 Flexible Sender D Low Alarm 77 Fuel Sender High Alarm 78 Fuel Sender High Alarm 79 Fuel Sender Low Pre Alarm 80 Fuel Sender Low Alarm 81 Delayed Load Output 1 82 Delayed Load Output 2 83 Delayed Lo...

Page 90: ...Index Action 0 None 1 Shutdown 2 Electrical Trip 7 3 5 POWER UP MODE Power Up Mode Index Mode 0 Stop 1 Manual 2 Auto 7 3 6 SENSOR TYPE Sensor Type Index Type 0 Percentage Sensor 1 Pressure Sensor 2 Temperature Sensor 7 3 7 AC SYSTEM AC System Index Type 0 2 Phase 3 Wire L1 L2 1 2 Phase 3 Wire L1 L3 2 3 Phase 3 Wire 3 3 Phase 4 Wire 4 3 Phase 4 Wire Delta 5 Single Phase 2 Wire ...

Page 91: ... From Safety On 2 From Starting 3 Never 7 3 9 DIGITAL INPUT POLARITY Digital Input Polarity Index Polarity 0 Close to Activate 1 Open to Activate 7 3 10 DIGITAL OUTPUT POLARITY Output Polarity Index Polarity 0 Energise 1 De Energise 7 3 11 FUEL UNITS Fuel Units Index Units 0 Litres 1 Imperial Gallons 2 US Gallons ...

Page 92: ...ser Defined 7 3 13 TEMPERATURE SENSOR LIST Temperature Senor List Index Type 0 Not Used 1 Dig Closed for Alarm 2 Dig Open for Alarm 3 VDO 120 C 4 Datcon High 5 Datcon Low 6 Murphy 7 Cummins 8 PT100 9 Veglia 10 Beru 11 User Defined 7 3 14 PERCENTAGE SENSOR LIST Percentage Sensor List Index Type 0 Not Used 1 Dig Closed for Alarm 2 Dig Open for Alarm 3 VDO Ohm 10 180 4 VDO Tube 90 0 5 US Ohm 240 33 6...

Page 93: ...d start and the starter motor should disengage automatically If not then check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It is possible at this t...

Page 94: ...correct configuration of input is configured to be used as Remote Start Check that the oil pressure switch or sensor is indicating low oil pressure to the controller Depending upon configuration then set does not start if oil pressure is not low Pre heat inoperative Check wiring to engine heater plugs Check battery supply Check battery supply is present on the Pre heat output of module Check pre h...

Page 95: ...link to the engine ECU Check all wiring and termination resistors if required Incorrect reading on Engine gauges Fail to stop alarm when engine is at rest Check engine is operating correctly Check sensor and wiring paying particular attention to the wiring to terminal 10 refer to appendix Check that sensor is compatible with the module and that the module configuration is suited to the sensor 9 4 ...

Page 96: ...onfiguration must then be written back to the controller for the changes to take effect When editing a configuration using the fascia editor be sure to press the the button to save the change before moving to another item or exiting the fascia editor NOTE The above fault finding is provided as a guide check list only As the module can be configured to provide a wide range of different features alw...

Page 97: ...odule Type Plug Pack Part Number 7110 MKII 100 400 79 7120 MKII 100 660 08 10 1 2 INDIVIDUAL PLUGS Module Terminal Designation Plug Description Part No 1 11 11 way 5 08 mm 007 451 15 19 5 way 5 08 mm 007 451 22 27 6 way 5 08 mm 007 446 39 46 8 way 7 62 mm 007 454 47 50 DSE7120 MKII Only 4 way 7 62 mm 007 171 51 55 5 way 5 08 mm 007 445 60 65 6 way 5 08 mm 007 446 PC Configuration interface lead US...

Page 98: ...f sale For full details of any applicable warranty refer to the original equipment supplier OEM 12 DISPOSAL 12 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT If you use electrical and electronic equipment you must store collect treat recycle and dispose of WEEE separately from your other waste ...

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