DÖRR EcoGun AS MAN DC, Operation Manual

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TABLE OF CONTENTS
1 Product overview .......................... 4
1.1 Overview................................ 4
1.2 Short description.................... 4
2 Safety ............................................. 4
2.1 Presentation of Notes............ 4
2.2 Intended Use.......................... 5
2.3 Residual risks......................... 6
2.4 Staff qualification.................... 6
2.5 Personal protective equip-
ment....................................... 7
3 Transport, scope of supply and
storage
........................................... 7
3.1 Scope of delivery................... 7
3.2 Handling of
packaging material................. 7
3.3 Storage.................................. 7
4 Assembly ....................................... 8
4.1 Requirements for the
Installation point..................... 8
4.2 Connecting............................. 8
5 Commissioning ........................... 11
6 Operation ..................................... 13
6.1 Safety recommendations..... 13
6.2 General notes...................... 14
6.3 Selecting air cap.................. 14
6.4 Changing the air cap............ 14
6.5 Alignment of the air cap....... 15
6.6 Guiding the spray gun.......... 16
6.7 Rinsing................................. 16
6.7.1 Safety recommendations.. 16
6.7.2 Rinsing spray gun............. 17
7 Cleaning ....................................... 17
7.1 Safety recommendations .... 17
7.2 Cleaning............................... 19
8 Maintenance ................................ 20
8.1 Safety notes......................... 20
8.2 Maintenance schedule......... 21
9 Faults ........................................... 21
9.1 Safety recommendations .... 21
9.2 Defects table........................ 22
9.3 Troubleshooting................... 26
9.3.1 Replace needle, nozzle
and seal kit........................ 26
9.3.2 Replace flat jet control...... 29
9.3.3 Replace material flow con-
trol..................................... 30
9.3.4 Replace valve set.............. 31
9.3.5 Replace handle................. 31
9.3.6 Replace hook.................... 32
9.3.7 Replacing sealing ring....... 33
9.3.8 Replace paint pipe (for
flammable paints).............. 34
9.3.9 Replace paint hose (for
non-flammable paints)...... 35
9.3.10 Replace cascade............... 36
10 Disassembly and Disposal ........ 37
10.1 Safety recommendations... 37
10.2 Disassembly....................... 38
10.3 Disposal ............................ 38
11 Technical data ............................. 38
11.1 Dimensions and weight...... 38
11.2 Connections....................... 38
11.3 Operating conditions.......... 38
11.4 Operating values................ 39
11.5 Type plate........................... 39
11.6 Materials used.................... 39
11.7 Operating and auxiliary
materials............................. 39
11.8 Material specification.......... 39
12 Replacement parts, tools and
accessories
................................. 40
12.1 Replacement parts............. 40
12.2 Tools................................... 50
12.3 Accessories........................ 50
12.4 Order.................................. 51
13 Index ............................................ 52
11/2019 EcoGun AS MAN DC - MSG00023EN 3/56