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9024-065-Q-8-16

17

SECTION 2 - AC INPUT POWER TO OPERATOR(S)

Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF 
position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a 
licensed electrical contractor perform this work. 

Since building codes vary from city to city, we highly recommend that you check with your local building department prior 
to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local 
code requirements.

THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!!

2.1 AC Power Wire Runs and Terminal Connection

If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is 
used, a separate junction box must be installed for the operator connection. The wire table is based on stranded copper wire. Wire run 
calculations are based on an AC power source with a 3% voltage drop on the power line, plus an additional 10% reduction in distance to allow 
for other losses in the system.

Wire Size / Max Distance in Feet

Amps

12 AWG

10 AWG

8 AWG

6 AWG

2100

8900

1450

5900

850

3500

550

2000

1.8

0.9

115 VAC Single Phase Input Power

230 VAC Single Phase Input Power

AC Power Terminal

AC Power Terminal

115 VAC Connection

230 VAC Connection

 Route incoming AC power 

wire through the high voltage 
conduit and run wire to the 
operator electronic box.

 Be sure wiring is installed in 

accordance with local codes. 
Be sure to color code all 
wiring.

 It is recommended that a 

surge suppressor be installed 
on the high voltage power 
lines to help protect the 
operator and circuit board 
from surges and power 
fluctuations.

 Secondary operator 

MUST

 

have it’s own input power 
wire when installing dual gate 
operators (See next page).

DANGER

HIGH VOLTAGE!

“Optional” Heater Installation Note:

 When installing a heater, refer to the 

“high voltage AC power wire size and distance limitations”

 

table on the instruction sheet with the heater kit for AC power wire run limitations. 

Never 

run low voltage rated wire insulation in the same 

conduit as high voltage rated wire insulation.

This table illustrates the high voltage AC power wire size and distance limitations.

Chassis

Ground

Hot

Neu

White - Neutral

Black - 115 VAC Hot

Green - Chassis

Ground

Black - Hot
Black - Hot
Green - Chassis
             Ground

Chassis

Ground

Hot

Hot

Note:

 A 

separate

 power disconnect switch may be 

needed in your area. Check local building codes before 
installation. DoorKing recommends using this switch.

115 VAC Input

Power Wire

External

Power

Disconnect

Switch

External
Power
Disconnect
Switch

External Power Disconnect Switch

AC POWER

ON

OFF

Single-Phase
230 VAC Input
Power Wire

High Voltage
Conduit

High Voltage

Conduit

SW 2, 
switch 6 

MUST

 be 

OFF 

when 

using

 AC 

input 
power 
wire.

CAUTION

High Voltage AC input power 

MUST

 

MATCH 

the operator 

selector switch or 

DAMAGE

 will 

occur and 

VOID

 the warranty!

115V

230V

115 VAC/230VAC Selector Switch

ON

12

3
4
5

6

78

SW 2

115V

DO NOT

 

power up the operator until “

Section 2.2”

 is complete (see next page).

DO NOT

 

wire solar power when using AC power.

115V

115 VAC Convenience Outlets

Can Power Accessories

An EXTERNAL ENTRAPMENT PROTECTION DEVICE MUST be connected or the gate operator WILL NOT function.

Summary of Contents for 9024-080

Page 1: ...de vice sh all no t be em ploy ed SERIO US IN JURY OR DEATH CL AS S CE RTIFIED TO CA N C SA C2 2 2 NO 24 7 CO NFO RMS TO AN SI U L 32 5 VEHIC ULAR GATE OPERATOR HP 53 38 2 MODEL SE RIAL VO LT S PH AS...

Page 2: ...nd closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 Slide Gate Operator DO NOT USE for the 9024 Swing Gate Operator DO NOT USE for the 9024 Barrier Gate Operator...

Page 3: ...n gate is closing SW 1 switch 4 is ON an input to main terminal 10 eg photo beam gets obstructed will stop the gate then continue to close the gate when input is clear Used to help prevent tailgating...

Page 4: ...Kg Gate installed level in good working condition Max Gate Length 40 Ft 12 2 Meters Gate installed level in good working condition Inherent Entrapment Protection Device Inherent Reverse Sensor System...

Page 5: ...g Signs SECTION 2 AC INPUT POWER TO OPERATOR S 17 17 18 18 2 1 AC Power Wire Runs and Terminal Connection 2 2 Setting Input Power Jumper and Turning Power ON 2 3 Bi Parting Gates Dual Gate Operators T...

Page 6: ...ld be installed in this area for safety See on next page and page 25 A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gate...

Page 7: ...no more than is required to perform their intended function Physical Stops Permanently mounted and easily visible from either side of the gate Warning Signs Non Contact Sensors Photo Sensors 1 2 Minim...

Page 8: ...estrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicula...

Page 9: ...d and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained...

Page 10: ...lar gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in whic...

Page 11: ...or vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls...

Page 12: ...rn Guide Rollers with Protective Covers Helps to minimize a pinch point on the gate Roller Bearing V Wheels with Protective Cover Helps to minimize a pinch point on the gate s wheel and V rail 1 2 Und...

Page 13: ...positions Cantilever Steel or Aluminum 1 000 lb max weight per gate Chain tray recommended for gates over 20 ft Post mount installation when using a chain tray Single operator 40 ft max gate length Du...

Page 14: ...ps Once the mounting position has been selected refer to pages 13 thru 16 for specific installation instructions Top View Idler Wheels and Chain Setup Top View Idler Wheels and Chain Setup Set operato...

Page 15: ...ights Idler Wheels and Chain Setup Set one chain Idler wheel at the center and one in the bottom position Set one chain Idler wheel at the top and one in the center position Idler Wheels and Chain Set...

Page 16: ...to attach to gate This is useful with long gates It supports the chain s weight and helps prevent chain stretching Gate in Close Position Endless Idler Endless Idler Gate in Open Position Gate shown i...

Page 17: ...specifically for the Model 9024 P N 9000 015 The kit includes a base plate 2 posts and hardware to attach the operator to the base plate This kit will raise the operator and allow different chain hei...

Page 18: ...ghten the chain Operator and chain are NOT parallel to gate Chain bracket does NOT align with idler wheels Chain bracket MUST line up with chain idler wheels Chain brackets MUST be mounted so the chai...

Page 19: ...Make sure the endless idler assembly is securely fastened to the wall or post Depending on which type of installation will be used Extreme force will be exerted on this assembly during gate cycling Lo...

Page 20: ...ppropriate hardware such as wood or sheet metal screws not supplied to install the warning signs 1 9 DoorKing s Chain Tray Kit The Chain tray supporting brackets can be mounted facing up as shown or f...

Page 21: ...des Be sure to color code all wiring It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctua...

Page 22: ...SEL jumper on the circuit board MUST be set correctly or the operator will not function correctly Important Pins 1 and 2 MUST be jumpered together when using AC input power DO NOT jumper pins 2 and 3...

Page 23: ...mit switch has been activated Loop LEDs will only illuminate when a reverse or exit loop is activated Vehicle passing over a loop Limit LEDs 3 Button LEDs Battery Charging LED Monitor See page 18 Powe...

Page 24: ...closed Relay activates when gate is opening and open Relay activates during opening and closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 Slide Gate Operator DO N...

Page 25: ...be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open Switch 8 Acce...

Page 26: ...aged in the slots on the limit nuts to prevent them from rotating Loosen adjustment nut to position the partial open assembly to stop the opening gate at a desired Partial Open position Partial Open F...

Page 27: ...ll reverse to the FULL open limit switch setting and NOT the partial open setting For the reverse system to function correctly the gate must be properly installed and work freely in both directions an...

Page 28: ...reverse the gate to the open position during the closing direction only After the gate reverses to the open position the close timer will time out and close the gate if it is turned on If a second seq...

Page 29: ...an be provided by circuit board See previous page Close Beam Open Beam UL 325 Terminal Wiring Open Edge Photo sensors may be installed on either side of gate frame as close as practical to the gate bu...

Page 30: ...Main Terminal To 1 To 3 1 2 3 Open Beam IMPORTANT Photo sensors must use Normally Closed NC contacts with the beam set for light operate relay activated when beam is not obstructed Only 1 monitored D...

Page 31: ...tion instructions supplied with those detectors for wiring and separate power instructions Automatic Exit Loop Automatically opens the gate for exiting vehicles without having to use a transmitter or...

Page 32: ...in terminal 10 eg photo beam gets obstructed will reverse and open the gate Note If the auto close timer is ON when gate reaches the open position timer will time out and close the gate When gate is c...

Page 33: ...n dary opera tor bi pa rting gates 6 OFF Prima ry power is 115 2 30 VAC input ON Prima ry power is Solar Batter y input 5 OFF Overla p bi pa rting gates is OFF ON Overla p bi pa rting gates is ON 4 3...

Page 34: ...A US E Pers ons are to keep clea r The gate is capa ble of bein g mov ed with out prio r warn ing Do not let child ren oper ate the gate or play in the gate area This entr ance is for vehi cles only P...

Page 35: ...nherent entrapment protection is cleared If the vehicle is still present at the exit loop a soft shutdown condition does not occur The exit loop input provides an immediate reset of the operator and t...

Page 36: ...gate until you have verified that ALL power to operator has been shut off Pull Manual Release Handle Pull straight OUT as far as possible and then UP Manually Push Gate to Desired Position 1 Release H...

Page 37: ...ion The alarm will continue to sound for five minutes and then will chirp once every five seconds The alarm reset button must be pressed or power must be removed and then reapplied to return the opera...

Page 38: ...oard to the motor or a bad control board If the motor runs in both steps above contunue troubleshooting control board and accessories Operator will not run Power LED is ON 1 Check the input indicator...

Page 39: ...oard lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal being checked If LED li...

Page 40: ...ce with 50 foot lead in Available in yellow red or blue jackets Not for use in asphalt roadways Loop Test Meter Meg ohm meter checks the integrity of ground loops P N 9401 045 Time Clock 7 day and 365...

Page 41: ...0VAC Selector Switch 115 VAC Outlet 115 VAC Outlet Capacitor 4700uF Capacitor 4700uF Resistor 1K Bridge Rectifier 30A Fuse Transformer Toroidal Blue Blue Blue Blue Blue NO NO NO Com Com 5 Com Purple P...

Page 42: ...lewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 Installation Owner s Manual Model 9024 080 Model 9024 080 Model 9024 080 Use this manual for circuit board 4100 010 Revision AA or hig...

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