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Dinolift DINO 120T, Operating Instructions Manual, Page: 24 / 65

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24

Operating instructions 

•

 DINO 120T 

•

 120TB

4. 

STRUCTURE AND FUNCTIONS OF THE WORK PLATFORM

The denominations of the machine’s essential parts and concepts, which are used later in 

these instructions, are described on the following pages.

4.1.  STRUCTURE OF THE WORK PLATFORM

Platform

Levelling cylinder of 

the platform (slave)

Boom extension 3

Telescope cylinder

Master cylinder

Outrigger cylinder

Outrigger

Driving device

Lifting cylinder

Turning device

Chassis

Boom support

Jockey wheel

Coupling

Boom extension 1

Boom extension 2

Hand brake

Chassis 

control 

centre

Platform control panel

Batteries

120TB

Mains switch

Summary of Contents for DINO 120T

Page 1: ...OPERATING INSTRUCTIONS DINO 120T 120TB Dealer Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com...

Page 2: ......

Page 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 120T 120328 120330 120TB 60001...

Page 4: ...PERATING CONTROLS FOR THE FUNCTIONS 26 4 3 1 120T Operating controls in the chassis control centre 26 4 3 2 120TB Operating controls in the chassis control centre 27 4 3 3 Operating controls for the o...

Page 5: ...RICATION PLAN 55 8 ROUTINE MAINTENANCE DURING OPERATION 56 8 1 INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 57 8 1 1 Check the condition of chassis the boom and the work platform 57 8 1 2 Check...

Page 6: ...6 Operating instructions DINO 120T 120TB BLANK...

Page 7: ...d service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have understood all the inst...

Page 8: ...tions Performance of the inspections and maintenance operations This aerial work platform is NOT insulated and does not offer protection against contact with electric current The aerial work platform...

Page 9: ...lowed gradient of ground to the side 4 0 Max allowed gradient of ground lengthwise 4 0 Max wind speed during operation 12 5 m s Min ambient temperature when working 20 C Max support force on the outri...

Page 10: ...G G Horizontal reference line 1710 1730 normal position 1635 1440 923 52 100 1490 1410 150 A G 1490 578 520 120 455 79 146 59 220 508 511 552 573 SECTION A A C D E Rev Muutos Pvm Muut Hyv MITTAPIIRROS...

Page 11: ...11 2 2 REACH DIAGRAM...

Page 12: ...the right hand side of the nameplate of the lift as shown in the picture Following data is written on the plate EU Type Approval Number if available Serial number Total weight kg 0 Maximum allowed wei...

Page 13: ...ra e 20 DE 45141 Essen has granted the certificate no T V 44205 14 195 701 In addition the aerial work platform also complies with the provisions of the following European Directives 2006 95 EC 2000 1...

Page 14: ...port height 1 96 m Weight 1285 kg Basket size 0 85 m Inspection points Y meet standards N do not meet standards Y N Y N A STRENGTH 6 Plate for supports 1 Certificate of material 7 Safety colours 2 Cer...

Page 15: ...P P A C I R T C E L E E h c t i w s t i m i l y t e f a S 1 s e c n a i l p p a c i r t c e l E 1 2 Sound signal F CONTROL DEVICES T S E T G N I D A O L H s n o i t c e t o r P 1 0 5 1 g k 0 8 1 t s e...

Page 16: ...th authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and imped...

Page 17: ...outriggers The load bearing capacity and the gradient of the base must be taken into account when supporting the chassis Ensure that the outriggers cannot slide while on a gradient Additional support...

Page 18: ...purpose Note The platform is fitted with a fixing point for the safety harness of each user Only one harness per fixing point Do not use ladders steps or other similar equipment on the platform Never...

Page 19: ...es are moving Flag is flying Wind lifts dust and loose pieces of paper from the ground 8 13 Strong breeze Small broad leaved trees and large branches sway Wind whistles as it hits houses or other fixe...

Page 20: ...n imminent or potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk fa...

Page 21: ...before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the support outriggers RK11 RK12 RK13 RK14 3 Preventing the inc...

Page 22: ...0 mm A A A A A B A B C C LIMIT SWICH RK7 EXTENSION CHAIN DOUBLING CHAIN RETRACTION CHAIN RK7 The lever at the top end of the outer boom indicates possible rupture of one of the retraction chains for t...

Page 23: ...oom in either direction Levelling system Load regulation valves Prevents the inclination of the platform in either direction 7 Emergency stop buttons Depressing the emergency stop button stops all the...

Page 24: ...ribed on the following pages 4 1 STRUCTURE OF THE WORK PLATFORM Platform Levelling cylinder of the platform slave Boom extension 3 Telescope cylinder Master cylinder Outrigger cylinder Outrigger Drivi...

Page 25: ...25 4 2 FUNCTIONS OF THE WORK PLATFORM Drive direction Left Right Turn counter clockwise Turn clockwise Turning the boom T e l e s c o p e Levelling the platform Lifting lowering the boom...

Page 26: ...n numero VILAKONE OY Tulostus pvm Revisio Kpl kone tick 1 41603606 Operating the lift from the platform control centre UCB S16 Lever switch for turning S1 Emergency stop S17 Lever switch for boom syst...

Page 27: ...Y Tulostus pvm Revisio Kpl kone hjetarra joystick 1 41603606 Operating the lift from the platform control centre UCB S16 Lever switch for turning S1 Emergency stop S17 Lever switch for boom system H3...

Page 28: ...120TB 4 3 3 Operating controls for the outriggers 1 Rear outrigger right 2 Rear outrigger left 3 Front outrigger left 4 Front outrigger right 16 Position indicator of chassis 3 4 1 2 16 1 2 3 4 120TB...

Page 29: ...ments is used simultaneously with the control levers for the boom and the driving device S10 Sound signal button S12 Lever switch for levelling the platform S9 Control lever for telescope movement S8...

Page 30: ...the position of the lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections and se...

Page 31: ...49 Medium density 3 29 Loose 1 5 15 Fine sand High density 4 39 Medium density 2 20 Loose 1 10 Sand mud High density very hard to work 1 00 10 Medium density hard to work 0 50 5 Loose easily worked 0...

Page 32: ...open the cover of LCB centre on the turning device 1 Turn the selector switch Q1 to position LCB chassis control centre Piirustuksen numero VILAKONE OY Tulostus pvm Revisio Kpl kone Ohjetarra joystic...

Page 33: ...of the power pack is impeded while the mains current of 230 VAC is connected The power pack will not start if the level of lubrication oil is low The oil level is monitored by a level switch DANGER WA...

Page 34: ...gers are in the support position and the limit switch circuit of the outriggers is closed Always check before using the lift that the chassis is level using the position indicator the wheels are off t...

Page 35: ...w bar and turn it to the side so that you can lower the boom 4 Extend the telescope as much as is necessary to ensure that stepping onto the platform is safe Do not damage the tow bar jockey wheel DAN...

Page 36: ...p the boom short while lifting and lowering the platform Koko 195x198mm Nimike 4CB4101 Logo p ivitetty 30 1 2015 VR J nis kilppari ja torvi p ivitetty 19 2 2016 LK 4CB4101 Operate the telescope using...

Page 37: ...ric wires do not throw objects from the platform do not damage the lift do not damage other devices DANGER WARNING CAUTION NOTICE It is strictly prohibited to take additional load in the upper positio...

Page 38: ...lift free from dirt snow etc 5 2 4 Ending the work At the end of the workday 1 Retract the telescopic boom fully 2 Check that the platform is perpendicular to the boom 3 Lower the boom platform onto t...

Page 39: ...ar to the boom 3 Lower the boom platform onto the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 4 Close...

Page 40: ...s been disconnected 5 Switch the driving device to the drive position 6 Release the parking brake 7 Turn the speed selector switch and drive the unit using the controls for the driving device 4CB4054...

Page 41: ...ng the lift from the towing vehicle 4 Only use the handbrake as a parking brake or for emergency stopping 5 When transferring the lift using the driving device take care not to allow the wheel to roll...

Page 42: ...king brake as firmly as possible After having applied the parking brake push the lift backward to make the reverse automatics release the brake shoes The spring cylinder pulls the parking brake tighte...

Page 43: ...lifting the aerial work platform must be in the transport position Remove all loose material from the top of the frame structures and the work platform before lifting Use for lifting a suitable crane...

Page 44: ...od of time see point Lubrication plan Repeat the cleaning and lubrication procedures when you resume the operation If you leave the lift standing for a longer period of time for example over the winte...

Page 45: ...45 BLANK...

Page 46: ...lift until the fault has been repaired and the condition of the lift has been verified 5 5 2 In case of overloading 1 2 3 4 1 If there is time try to find out the reason for the reduced stability and...

Page 47: ...y turning the screw 27 to its centre position 4 The boom can be turned by placing a crank on the worm gear shaft in the opening in the plastic cover of the turning device 5 5 4 In case of malfunction...

Page 48: ...ot been activated Press the start button to activate the power supply 120TB START FAULT REMEDY 1 The electric motor does not start when a movement is activated although the selector switch 1 is in the...

Page 49: ...e boom support has not closed Drive the boom onto the transport support 18 Driving device is not operational although the selector switch is in the correct position Boom is not resting on the transpor...

Page 50: ...50 Operating instructions DINO 120T 120TB NOTES...

Page 51: ...51 NOTES...

Page 52: ...uspension I DANGER WARNING CAUTION NOTICE In addition to the daily maintenance routines according to the maintenance schedule every operator is obliged to perform a site specific worksite inspection T...

Page 53: ...NOTICE If the lift is equipped with a petrol driven power pack then carry out in addition to the normal maintenance routines also the service measures prescribed in the operating and service instructi...

Page 54: ...ns intervals between the inspections shall be reduced The overall operating condition of the lift as well as the condition of the safety related control devices shall be established in the regular ins...

Page 55: ...55 7 2 LUBRICATION PLAN 5 8 6 10 6 7 13 4 2 1 11 3 9 12...

Page 56: ...carefully before services and inspections Impurities may cause serious problems for example in the hydraulic system Use original spare parts and consumables Consult the spare parts list for more deta...

Page 57: ...Check the lights Check the condition of all the warning and signal lights as well as the road traffic lights of the trailer 8 1 4 Check the hydraulic oil level Check the hydraulic oil level with the p...

Page 58: ...emergency stop and the sound signal Test the operation of the emergency stop and the emergency descent system from the chassis control centre LCB lift the boom about 1 2 metres and extend the telesco...

Page 59: ...a flat battery does not Make sure the batteries are charged if they are kept outdoors in the winter Make sure the level of electrolyte in the battery is correct Top up distilled water only after the...

Page 60: ...he condition of the batteries regularly Specific weight of the liquid 1 277 Battery 100 charged DANGER WARNING CAUTION NOTICE If maintained well the batteries will last 4 5 years of normal operation I...

Page 61: ...61 BLANK...

Page 62: ...62 Operating instructions DINO 120T 120TB BLANK...

Page 63: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Page 64: ...64 Operating instructions DINO 120T 120TB NOTES...

Page 65: ...65 NOTES...

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