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DHS Systems 1003080, Technical Manual

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Operation & Maintenance 

Medium SXGA+ Projection System 

0001 

 

 

Part Number 1006380 

0001-1 

DHS Systems LLC 

This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers.  No portion of this document may be reproduced 
for release to a third party without written consent of DHS Systems LLC. 

 

GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION 

MEDIUM SXGA+ PROJECTION SYSTEM 

GENERAL INFORMATION 

 

 

SCOPE 
 
This Operators’ and Maintenance Manual provides general information, instructions and procedures for setup, 
operation, teardown, maintenance, and repair of the Medium SXGA+ Projection System components. 
 
 
Configuration of the Medium SXGA+ Projection System is shown in Figure 1. 
 
 
 
 

  

 

 

Figure 1.  Medium SXGA+ Projection System Configuration. 

Summary of Contents for 1003080

Page 1: ...M SXGA PROJECTION SYSTEM w MX PLENUM ENVIRONMENTAL KIT SYSTEM PART NUMBER 1003080 33 Kings Highway Orangeburg NY 10962 Phone 845 359 6066 Fax 256 774 1567 Hotline 800 977 3647 TECH MANUAL PART NUMBER...

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Page 3: ...ems LLC SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICAL SHOCK SEND FOR HELP AS SOON AS POSSIBLE DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL IF POSSIBLE TURN OFF THE ELECTRICAL POWER IF YOU...

Page 4: ...inistering first aid When operators aid the technician the technician must warn operators about dangerous areas When possible shut off power supply to equipment before beginning work on equipment Take...

Page 5: ...ontrol box to earth ground Do not remove grounding cable until signal cables and primary power cables have been disconnected and generator has been shut down AVOID THE POWER INPUT Be careful not to co...

Page 6: ...ystems LLC WARNING HEAVY EQUIPMENT Improperly lifting or carrying heavy equipment can result in serious injury or death Refer to the following weight limits as guidelines Handling Function One Person...

Page 7: ...EP ESD ITEMS IN PROTECTIVE COVERING WHEN NOT IN USE USE ONLY METALIZED SOLDER SUCKERS GROUND ALL ELECTRICAL TOOLS AND TEST EQUIPMENT HANDLE ESD ITEMS IN PROTECTED AREAS ONLY MANUAL GROUNDING PROCEDURE...

Page 8: ...tating parts Death or loss of limb may result WARNING Do not attempt to service or otherwise make any adjustments connections or reconnection of wires or cables until J series Front Rear Projection Sy...

Page 9: ...tion and Data 0002 Theory of Operation 0003 CHAPTER 2 OPERATOR INSTRUCTIONS Description and Use of Controls Indicators and Connections 0004 Medium SXGA Projection System Setup Takedown Procedures 0005...

Page 10: ...WPs are grouped into chapters based on overall content WPs are arranged in numerical sequence regardless of chapter division The chapter divisions and the WPs contained within the chapters are listed...

Page 11: ...en the number is not known using the Table of Contents in the manual s front matter and using the Index in the manual s rear matter Locating a WP in the Table of Contents First determine the category...

Page 12: ...shown below Medium SXGA Projection System 0002 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION MEDIUM SXGA PROJECTION SYSTEM EQUIPMENT DATA AND DESCRIPTION On the second and subsequ...

Page 13: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 1 OPERATOR INSTRUCTIONS FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 15: ...y without written consent of DHS Systems LLC GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION MEDIUM SXGA PROJECTION SYSTEM GENERAL INFORMATION SCOPE This Operators and Maintenance Ma...

Page 16: ...TING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If the equipment needs improvement let us know Submit an EIR You the user are the only one who can tell us what you don t like about your equipment Let u...

Page 17: ...tions Deployable Command Control Equipment Cables 30 days Deployable Command Control Equipment Lamps and Bulbs 500 Hours 90 Days Deployable Command Control Equipment Touch Panels 90 Days The warranty...

Page 18: ...te Composite video is the video format of an analog television signal before it is combined with sound and modulated onto an RF carrier Composite video is the combination of luminance and chrominance...

Page 19: ...Mono Audio Mono Monaural is a signal channel of sound Mono is typically relating to a system of transmitting recording or reproducing sound in which one or more sources are connected to a signal chann...

Page 20: ...ommendations ESC Equipment Serviceability Criteria FGC Functional Group Code FM Field Manual FO Foldouts GS General Support HDBK Handbook HMMWV High Mobility Multi Purpose Wheeled Vehicle HVAC Heating...

Page 21: ...dhered to may cause injury or death b Cautions Present circumstances which can cause damage to equipment or loss of mission 2 Recognize equipment may require at least a two person carry Follow number...

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Page 23: ...hich is system part number 1003080 The setup and operation of both systems are nearly identical with differences noted where appropriate Location and Description of Major Components The following majo...

Page 24: ...ystems LLC 3 3 4 3 4 1 1 2 2 2 1 Figure 2 Major Components Multiple Screen Configurations Table 2 Major Components Multiple Screen Configurations ITEM ASSEMBLY FUNCTION 1 Frame Assembly All components...

Page 25: ...ce Viewing area measures 48 x 60 x 73 diagonal Despite its numerous capabilities the Medium SXGA projection System is compactly stored in two separate wheeled cases for easy transport FEATURES Native...

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Page 27: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 2 OPERATOR INSTRUCTIONS FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 29: ...Projector Top Panel Keypad Functions Table 1 Projector Top Panel Keypad Functions ITEM CONTROLS INDICATORS AND CONNECTIONS FUNCTION 1 AUTO Adjusting the projector to display a correct image including...

Page 30: ...ly for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC PROJECTOR CONTROL PANEL REAR VIDEO C S G Y DVI D HDCP...

Page 31: ...monitoring of many projector functions used in installation environments 5 12VDC TRIGGER ASPECT Controls the aspect ratio switching in externally connected electrical screens 6 RC Allows connection o...

Page 32: ...BRIGHT CONTRAST COLOR S VIDEO C VIDEO YPbPr 1 2 3 14 4 5 6 7 8 9 10 11 12 13 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Figure 3 Remote Control Keypad Table 3 Remote Control Keypad ITEM CONTROLS...

Page 33: ...ard in the menu system 12 ARROW KEYS Use arrow keys to navigate the menu system and other adjustments 13 OK Press OK to confirm selected option in menu 14 LASER Activates the built in laser pointer CA...

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Page 35: ...ckage details site selection setup and initial power up procedures of the DC2E Medium SXGA Projection System It also covers power down disassembly and storing of system SITE REQUIREMENTS To ensure min...

Page 36: ...g This will ensure the film is being handled in its most flexible state and will prevent surface cracks WARNING There are seventeen pivot pinch points located around the frame assembly Assemble Frame...

Page 37: ...es of the upper brace into the brackets uniformly to prevent binding see Figure 3 7 Secure the lower support crossbar 6 to the screen frame 1 by removing the eye bolts 7 on each side of the screen fra...

Page 38: ...or 100 lbs of weight can be placed over the lower crossbar 6 that extends between the rear legs of the screen frame assembly 1 as shown in Figure 5 1 6 Sandbags 100 lbs of weight Figure 5 Counterbalan...

Page 39: ...re one side of the Projector Support Arm 11 to a rotating hinged clamp 10 using the marked position on the similar side of the projector support arm rail 11 Extend the Projector Support Arm 11 sideway...

Page 40: ...ect all of the pivot points around the frame assembly shown in Figure 8 to verify that they are in the locked position Figure 8 Frame Assembly Locked Points Attach Screen to Frame Assembly WARNING All...

Page 41: ...er snap A on the screen to the corresponding snap stud on the frame assembly 1 as shown in Figure 9 20 Secure one snap A on either side of the upper corner snap to the corresponding snap studs on the...

Page 42: ...7mm open end wrench 25 Secure the projector mounting bracket 13 to the projector 14 by turning the three Phillips head screws into the projector mounting holes six 360 degree full turns of a Phillips...

Page 43: ...ure the projector assembly to the projector support arm at the marked location toward the V joint of the arm with the clamp on the projector mount Ensure the raised edge on the lower portion of the cl...

Page 44: ...ojector or the projector will shut down due to overheating 30 Install the DRASH shelter plenum into the shelter so that there are minimum bends and a plenum exhaust port aligns with the projector loca...

Page 45: ...rom the screen frame by unsnapping at each snap Do not grab the projection screen by the corners and pull off of the screen frame This will cause snap or projection screen damage Follow the Projection...

Page 46: ...d surface or object Prolonged contact with any one of these material could cause a chemical reaction and compromise the screen s physical or optical quality This can be accomplished by laying a white...

Page 47: ...op to bottom folding is complete fold from left to right and continue folding until the folded area is small enough to fit into the vinyl pouch Please note that the final fold must stop short of the b...

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Page 49: ...CTION SYSTEM JOINING MULTIPLE SCREENS PROCEDURES This Work Package details setup disassembly and storing of joining multiple screens of the Medium SXGA Projection System SITE REQUIREMENTS To ensure mi...

Page 50: ...n its most flexible state and will prevent surface cracks WARNING There are seventeen pivot pinch points located around each frame assembly Assemble Frame Assemble each frame that will be joined toget...

Page 51: ...nformation proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Syst...

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Page 53: ...e procedures of the DC2E Medium SXGA Projection System PROJECTOR ORIENTATION The Medium SXGA Projections System features a DLP projector that accepts and displays images with a resolution of up to 192...

Page 54: ...knobs are provided on the projector mount 1 to align the projected image to the projection surface The following diagrams indicate how to use the adjusting knurled knobs to correct the projected image...

Page 55: ...ll that requires adjustment to obtain proper image alignment to the screen Another thing that can affect the image alignment is the projector lens not aimed directly at 90 degrees horizontally to the...

Page 56: ...he weight of the projector Adjust both projector support arms out away from the projection screen in equal distances Ensure to retighten the hinged clamps on the projector support arm Figure 5 Project...

Page 57: ...en consent of DHS Systems LLC PROJECTED IMAGE TOO LARGE ON LEFT One hinged clamp on the projector support arm must be loosened at a time The projector support arm will be easier to adjust if someone s...

Page 58: ...level use the turnbuckles to lengthen the adjustable steel cables until proper alignment is obtained Check eye bolts on the rear legs and the projector support arm to ensure that they are securely tig...

Page 59: ...No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC PROJECTED IMAGE NOT LEVEL Use the front two adjusting knurled knobs on the projec...

Page 60: ...lower the projected image Figure 12 Image too High REMOTE CONTROL The remote control allows flexible access to the projector settings either through direct keys or through the menu system The remote...

Page 61: ...us may vary depending on the actual source selected Some functions are not available with some sources When accessing the menu system you will enter at the position you left last time you were using t...

Page 62: ...r Remote Control Functions FUNCTION DESCRIPTION MENU Invokes the menu or returns to the previous level and exits the menu when at top level Use the four arrow keys to navigate and OK to activate OK Se...

Page 63: ...be upright and correct right to left the projector must be in the Ceiling Front Mode P O W E R A U T O I N F O B A C K L IG H T LA S E R A P E R T U R E B R I G H T C O N T R A S T C O L O R T I M E S...

Page 64: ...16 9 adapts the input to fill a center 16 9 box and letterbox subtitle to 16 9 adapts the input aspect ratio to fill a 16 9 window and moves it up to give room for subtitles NOTE Input video signal m...

Page 65: ...setting up and determining screen size and position Options include 4 3 16 9 1 85 1 2 35 1 and a combination of all of the above P O W E R A U T O I N F O B A C K L IG H T LA S E R A P E R T U R E B...

Page 66: ...f The projector should stay on VGA 1 Input P O W E R A U T O I N F O B A C K L IG H T LA S E R A P E R T U R E B R I G H T C O N T R A S T C O L O R T I M E S T I L L B L A C K Y P b P r S V I D E O C...

Page 67: ...s and system settings and sets all back to factory defaults values To reset the Projector to default settings P O W E R A U T O I N F O B A C K L IG H T LA S E R A P E R T U R E B R I G H T C O N T R...

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Page 69: ...ction System and Remote Control NAVIGATING THE MENU SYSTEM The menu system can be navigated through the keypad on top of the projector or via the remote control Menu Invokes the menu or returns to the...

Page 70: ...rces etc A separate document RS 232 and LAN communication protocol and command set is available that describes the communications parameters and operational codes in detail When using the RS232 interf...

Page 71: ...lexible schedule 10 programs are available With each program you can define the switch on or switch off time for a single day Monday to Sunday all work days Monday through Friday or week end Saturday...

Page 72: ...he input signal The source may need correction because it is usually not calibrated from the factory which leads to higher or lower signal levels than nominal In addition R G and B may be slightly dif...

Page 73: ...tness A higher setting will increase the brightness a lower setting will decrease the brightness of the image Contrast Controls the contrast of the image A higher setting will yield a harder image wit...

Page 74: ...ill 16 9 adapts the input aspect ratio to fill a 16 9 window letterbox to 16 9 adapts the input to fill a center 16 9 box and letterbox subtitle to 16 9 adapts the input aspect ratio to fill a 16 9 wi...

Page 75: ...elects REALCOLOR mode between off temperature coordinate Balance gains enable Automatically balances R G B C M and Y intensity values so they are correct relative to white Desired coords mode Allows t...

Page 76: ...ts customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Y coordinate Sets projected image white point y coordinate when coord...

Page 77: ...e image up and down Phase Adjust for stable image A jittery image may appear with certain VGA sources You may also press the AUTO button on the keypad or remote control to optimize Frequency Adjust im...

Page 78: ...your dealer or visit our web site ENHANCEMENTS SUB MENU The enhancements sub menu contains a range of picture enhancement settings for video displays DLTI Digital Luminance Transient Improvement level...

Page 79: ...ion settings analogue source sync termination settings and keystone These settings will affect all sources connected and are system specific rather than source specific Image orientation Set the image...

Page 80: ...e expiry other critical information off disables all warnings and messages OSD enable is set to on by default Test image Displays a test image frame that is easy to use when setting up and determining...

Page 81: ...rning If set too low the image will disappear Lamp Enters the lamp management sub menu See below Trigger Enters trigger sub menu where you can select aspect trigger mode and screen trigger mode The al...

Page 82: ...ize timer and programming options Date and time are easiest set with the remote control Select either date or time press OK on the remote control and the first digit will be highlighted Change value w...

Page 83: ...ct the code enter new PIN code via the numeric pad on the keypad or remote control Please note that entered numbers are masked To disable PIN code or change it follow the same procedure as above When...

Page 84: ...tting the same ID Up to 99 units can be handled without interfering with each other using the same remote By default the projector is set to respond to any one remote control thus is set to broadcast...

Page 85: ...light timeout Set the amount of time before the backlight for the on board keypad fades out after use Default is 30 seconds Menu timeout Set the amount of time before the menu automatically goes away...

Page 86: ...uced for release to a third party without written consent of DHS Systems LLC PROFILES SUB MENU The profiles sub menu contains predefined and user saved projector setup profiles so that a specific sett...

Page 87: ...ed solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC STATUS SUB MENU The status sub menu can be invo...

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Page 89: ...tomers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATOR INSTRUCTIONS MEDIUM SXGA PROJECTION SYSTEM EQUIPMENT STORAGE PLAN...

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Page 91: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 3 OPERATOR INSTRUCTIONS FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 93: ...vided notify the supervisor TROUBLESHOOTING INDEX The most important step in troubleshooting is recognizing the conditions indications and combination of conditions indications Use the corrective acti...

Page 94: ...eo Feed Output WP 0012 2 3 Rolling Screen from laptop WP 0012 3 4 No Audio from Media Player or Speakers WP 0012 3 5 Picture missing a color WP 0012 3 6 Laptop Video Driver problem WP 0012 4 7 Skew of...

Page 95: ...ualified personnel are not included in the WP If a course of action does not present itself contact your supervisor The most important step of troubleshooting is to gather as much first hand informati...

Page 96: ...roprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Tabl...

Page 97: ...operator level qualified personnel are not included in the WP If a course of action does not present itself contact your supervisor The most important step of troubleshooting is to gather as much firs...

Page 98: ...for serviceability If unserviceable replace cables Ensure cables are plugged into the proper input Notify Service Maintenance 2 No Direct Video Feed Output No video feed selected Ensure video feed is...

Page 99: ...er frequency i e 70 75Hz See computer video driver instructions Cables damaged or unserviceable caused by poor shielded cables Inspect cabling for damage Try independently replacing both the cabling b...

Page 100: ...t correct the problem turn off projector and wait until light on the projector turns all the way off Unplug the projector wait 15 seconds and plug it back in If problem still is present try a differen...

Page 101: ...d properly to input output that you have connected to the A V System Ensure if using CATPro receivers are plugged in and LEDs are illuminated Is video properly displaying on the touch panel A Yes repl...

Page 102: ...lume is turned up Phantom power is not turned on for audio line on the A V system If using a condenser microphone ensure Phantom power is turned on 10 Projector lamp will not illuminate Lamp needs to...

Page 103: ...on DPMS You may enable or disable the power save function in the SET UP sub menu DPMS on or off Flashing Yellow Light Please wait The yellow light will flash once after power cord is connected 4 5 sec...

Page 104: ...mage Old worn lamp Check the LAMP LIFE TIME in the STATUS sub menu Replace projector lamp Low brightness or contrast settings Use remote control or the menu system PICTURE sub menu for CONTRAST and BR...

Page 105: ...CATION POSSIBLE MALFUNCTION CORRECTIVE ACTION 1 No power to entire system Check power source Ensure power source is providing 110VAC at 60HZ Correct if necessary Check power cable connection Inspect c...

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Page 107: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 4 OPERATOR INSTRUCTIONS FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 109: ...urred during shipment If any damage is visible notify supervisor Report the damage on SF361 Transportation Discrepancy Report Check the equipment against the packing slip to see if the shipment is com...

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Page 111: ...Worksheet include the item number for the check service indicating a fault Item numbers appear in the order in which the checks services are performed for the interval listed Interval This column ind...

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Page 113: ...xcessively dirty 2 Inspect case interior for moisture or dirt Clean and dry as necessary 2 BEFORE Cables and connectors 1 Check entire length of cable for cuts gashes or physical damage 2 Check cable...

Page 114: ...screen prevents mounting to frame assembly or reduces usable display area 2 Check frame assembly for damage loose hardware and completeness Damage to frame assembly prevents mounting of the screen 9...

Page 115: ...nections Ensure that all power to the system has been shut off before disassembling and cleaning the components of the Medium SXGA Projection System CAUTION Use of a damp cloth is authorized for clean...

Page 116: ...at water does not get into the connection of the cables or the electrical components Damage to the components may result from water if water gets into the connections blow the connections out with com...

Page 117: ...TION Use of a damp cloth is authorized for cleaning the case and cables but care should be exercised to ensure that water does not get into the connection of the cables or the electrical components Da...

Page 118: ...and cleaning the components of the Medium SXGA Projection System CAUTION Use of a damp cloth is authorized for cleaning the case and cables but care should be exercised to ensure that water does not...

Page 119: ...stem has been shut off before cleaning the Projector Never open the Projector as this will void any warranties CAUTION Use of a damp cloth is authorized for cleaning the Projector s exterior body only...

Page 120: ...tion may be used as an alternate cleaning material WARNING Make sure the surface does not come in contact with a painted varnished plastic or dyed surface or object Prolonged contact with any one of t...

Page 121: ...SMALL GLASS FRAGMENTS MAY COME LOOSE NOTE The projector bulb has an approximate life span or 2000 2500 hours and must be changed to prevent the bulb from exploding and causing damage to the projector...

Page 122: ...nsent of DHS Systems LLC 1 2 3 4 Figure 1 Projector Lamp Removal and Replacement REPLACEMENT 6 Carefully insert new lamp module Figure 1 Item 4 into the projector Ensure lamp module is seated 7 Using...

Page 123: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 5 DESTRUCTION OF EQUIPMENT FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 125: ...with self destruction devices is to be destroyed These devices should be permitted to do their work at least partially before incendiaries or explosives especially the latter are set off Currently the...

Page 126: ...s of mechanical destructions Sledges hammers axes or heavy tools are examples of the implements which can be used Mechanical destruction should be completed before fires are lit Use of Natural Surroun...

Page 127: ...Tank Automotive Equipment to Prevent Enemy Use U S Army Tank Automotive and Artillery Command MEDIUM SXGA PROJECTION SYSTEM EQUIPMENT DESTRUCTION PROCEDURES The following procedures should be followe...

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Page 129: ...Operation Maintenance Medium SXGA Projection System Part Number 1006380 DHS Systems LLC CHAPTER 6 SUPPORT INFORMATION FOR DC2E MEDIUM SXGA PROJECTION SYSTEM...

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Page 131: ...SUPPORTING INFORMATION MEDIUM SXGA PROJECTION SYSTEM COMPONENTS OF END ITEM COEI AND EXPENDABLE ITEM LISTS 1005396 1006380 BP900A027 1005509 BP900A189 DC2 E Display SXGA Projection System OPERA TION...

Page 132: ...of DHS Systems LLC Table 1 Components of End Item List 1 2 3 4 5 Illus Number National Stock Number Description Part Number CAGEC U I Qty Rqr 1 CASE SHIPPING FOR PROJECTOR WATERPROOF BP900A189 0WFM3...

Page 133: ...his document may be reproduced for release to a third party without written consent of DHS Systems LLC COMPONENTS OF END ITEM Continued BP900A181 BP900A170 21 BP900A183 8 BP900A169 10 BP900A161 BP900A...

Page 134: ...Number National Stock Number Description Part Number CAGEC U I Qty Rqr 8 POUCH SINGLE SURFACE 45 x 60 BP900A183 0WFM3 EA 1 9 SCREEN SINGLE SURFACE 45 x 60 BP900A172 0WFM3 EA 1 10 FRAME 45 x 60 FRAME...

Page 135: ...1 2 3 4 5 Illus Number National Stock Number Description Part Number CAGEC U I Qty Rqr 20 STRAP CINCH 2 x 9 5 BLACK S522515 0WFM3 EA 5 21 CLAMP DELUXE STRAIGHT JOINING BP900A170 0WFM3 EA 1 22 BOLT EYE...

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