DEUTSCHMANN AUTOMATION TERM 6 Instruction Manual Download Page 1

Page: 1 / 106

Instruction manual

Electronic cam control

LOCON 24, 48, 64, LTC

Display- and operating unit

TERM 24 and TERM 6

Deutschmann Automation GmbH & Co. KG

Carl-Zeiss-Str. 8 D-65520 Bad Camberg



+49-(0)6434 / 9433-0



+49-(0)6434 / 9433-40

eMail: [email protected] Internet: http://www.deutschmann.com

Summary of Contents for TERM 6

Page 1: ...ntrol LOCON 24 48 64 LTC Display and operating unit TERM 24 and TERM 6 Deutschmann Automation GmbH Co KG Carl Zeiss Str 8 D 65520 Bad Camberg 49 0 6434 9433 0 49 0 6434 9433 40 eMail mail deutschmann...

Page 2: ......

Page 3: ...DEUTSCHMANN AUTOMATION reserves the right to carry out alterations to the described products in order to improve the reliability function or design thereof DEUTSCHMANN AUTOMATION only accepts liabili...

Page 4: ...Deutschmann Automation GmbH Co KG 4 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 29 10 13...

Page 5: ...ent X6 1x3 pin screw terminal 16 3 2 8 Pin assignment X7 17 3 2 8 1 Pin assignment X7 Standard version 9 pin D Sub female connector 17 3 2 8 2 Pin assignment X7 at the Profibus version 17 3 2 8 3 Pin...

Page 6: ...7 LOCON 24 48 and 64 options 30 7 1 Expansion to 32 outputs LOCON 24 only 30 7 2 Inputs and logic functions LOCON 24 and 48 only 30 7 3 SSI interface 30 7 4 Incremental encoder incremental counting di...

Page 7: ...T 47 9 3 1 Earthing shielding 48 9 3 2 Line termination at DICNET 48 9 4 Comparison DICNET RS232 48 9 5 Connection examples 49 9 5 1 DICNET link LOCON TERM 49 9 5 2 RS232 link LOCON TERM 50 9 5 3 DICN...

Page 8: ...rsion 64 14 3 Programming via TERM 24 64 14 3 1 Key definition 65 14 3 2 Select program 65 14 3 3 Copy program 65 14 3 4 Delete program 66 14 3 5 Select output 66 14 3 6 Copy output 66 14 3 7 Delete o...

Page 9: ...15 3 2 TERM 6 H 84 15 3 3 TERM 6 T 85 15 4 Pin assignment TERM 6 86 15 4 1 Interface switch over 86 15 5 Programming of several devices with TERM 6 86 15 5 1 Selecting the device number on TERM 6 86 1...

Page 10: ...number 20 99 warning 98 17 3 Error number 100 199 serious error 100 17 4 Error number 200 299 terminal error 101 18 Order Code 102 18 1 TERM 24 terminal 102 18 2 LOCON 24 48 and 64 cam controls 102 18...

Page 11: ...tions can be seen from the adjacent pictogram You should always follow this information since otherwise this could result in malfunctions or operating errors 1 1 2 Concepts The expressions LOCON ROTAR...

Page 12: ...ction is defined as a cam Each switch represents one output Several circuits arranged in parallel produce the number of outputs Picture 1 Mechanical cam control This basic principle has been adopted f...

Page 13: ...tives for products of DEUTSCHMANN AUTOMATION 2 EMC Directives for products of DEUTSCHMANN AUTOMATION The installation of our products has to be carried out considering the relevant EMC directives as w...

Page 14: ...4 48 64 3 1 Rear view LOCON 24 48 64 X5 X6 X7 X4 X1 X2 X3 Picture 2 Rear view LOCON 24 48 and 64 only for devices from art no V2237 on Devices with an article no lower than V2237 have a different pin...

Page 15: ...ut 36 Output 36 13 Output 13 37 Output 37 Output 37 14 Output 14 38 Output 38 Output 38 15 Output 15 39 Output 39 Output 39 16 Output 16 40 Output 40 Output 40 17 Output 17 41 Output 41 I out 1 18 Out...

Page 16: ...crew terminals Pin No Significance for absolute shaft encoders Significance for incremental encoders Pin No Significance for absolute shaft encoders 1 24V Encoder Output 13 Encodertrack 11 2 GND Encod...

Page 17: ...e following pages Pin No 232 485 1 nc nc 2 Rx LOCON DICNET 3 Tx LOCON DICNET 4 nc nc 5 V OUT V OUT 6 nc R 7 nc R 8 nc nc 9 24 V OUT max 300 mA 24 V OUT max 300 mA Pin No Name Function 1 not connected...

Page 18: ...internally There is no connection to chassis which must be connected to the equipotential bonding system TxD LOCON RS232 transmit line RxD LOCON RS232 receive line SSICLK SSICLK RS422 clock line pair...

Page 19: ...s line the count is frozen The speed measurement and thus the TZK continue to run during this time This signal is evaluated with an accuracy of 0 5 ms OutEnable This signal can be used to connect and...

Page 20: ...LOCON accepts the program applied externally each time the unit is powered up 3 5 Installation and commissioning of LOCON 24 48 and 64 The screw type plug connectors of the LOCON may be unplugged and...

Page 21: ...s or Inc_Track_A and Inc_Track_B on incremental encoders The encoders power supply is provided via pins 24 V encoder and GND 24 V must be applied to pin ProgEnable for programming enable for example v...

Page 22: ...or the right Attach a new sticker with the corresponding mark 3 5 5 Connection of the DICNET bus interface The DICNET bus see chapter DICNET is connected via the connectors X or X7 All DICNET signals...

Page 23: ...t TERM 24 LOCON 24 48 and 64 4 1 Front view The units TERM 24 LOCON 24 48 64 are available in the versions shown in the following illus trations A Enclosure IP 54 with overall dimensions 144 x 144 W x...

Page 24: ...on Holes must be drilled in accordance with the drilling template see download area on our homepage at http www deutschmann de for the bolts The earthing terminal on the rear side of the housing must...

Page 25: ...2 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 25 Deutschmann Automation GmbH Co KG Mechanical installation instructions TERM 24 LOCON 24 48 64 5 4 Dimensional drawings 5 4 1 LOCON 2...

Page 26: ...Mechanical installation instructions TERM 24 LOCON 24 48 64 Deutschmann Automation GmbH Co KG 26 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 5 4 2 LOCON 24 IP65...

Page 27: ...24 7 12 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 27 Deutschmann Automation GmbH Co KG Mechanical installation instructions TERM 24 LOCON 24 48 64 5 4 3 LOCON 24PM...

Page 28: ...hanical installation instructions TERM 24 LOCON 24 48 64 Deutschmann Automation GmbH Co KG 28 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 5 4 4 TERM 24 IP54 5 4 5 TERM 24 IP...

Page 29: ...ed via the screw type plug connector at plug X3 When connect ing please ensure that the TxD and RxD signals of the TERM 24 and of the connected unit are reversed e g connect TxD LOCON to RxD TERM 24 a...

Page 30: ...ted as counting and direction input by appropriate wiring One pulse is incremented with each rising edge at Count If input Down is at 24 V down counting occurs Otherwise up counting occurs If Select C...

Page 31: ...nts featuring this option 7 6 Speed display Optionally a hardware speed display at the upper 8 outputs of the cam control as a binary value is available In this case the last output corresponds to the...

Page 32: ...only takes place if the encoder s direction of rotation corre sponds to the programmed direction of the output and a cam edge switch on or switch off point is present In the first cycle after switchin...

Page 33: ...e function Lockable outputs offers the option of locking any number of outputs whereby the upper outputs are generally locked The locked outputs can only be programmed with connected programming appro...

Page 34: ...unctions Function description In case of a configuration as incremental cam control when it comes to a Clear either a reset ting of the count to 0 as before or a setting to a previously entered preset...

Page 35: ...ntrol relay becomes inactive This error can be confirmed with and the process starts all over again 7 20 Option X81 24 Bit SSI encoder In connection with the option X81 a regular 24 Bit Multiturn enco...

Page 36: ...LOCON LTC special version Deutschmann Automation GmbH Co KG 36 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 8 LOCON LTC special version 8 1 Mechanics space requirements...

Page 37: ...24 7 12 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 37 Deutschmann Automation GmbH Co KG LOCON LTC special version 8 2 Electrical connections 8 2 1 Rear view Terminal allocation...

Page 38: ...e encoder color purple ENC 8 Input bit 7 of the encoder color grey pink ENC 9 Input bit 8 of the encoder color blue ENC 10 Not connected to encoder 360 pts gray excess Not connected to encoder 360 pts...

Page 39: ...on manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 39 Deutschmann Automation GmbH Co KG LOCON LTC special version 8 2 3 Example for the wiring scheme Following please find the electrical connection...

Page 40: ...ive program Safety check for program change Global delete safety check Select program Delete selected program Copy selected program to Select output Shift cam track Stipulate output from to Input valu...

Page 41: ...mation GmbH Co KG LOCON LTC special version 8 4 Function Apprentissage 8 4 1 Presentation The function apprentissage LEARNING of LOCON 24 LTC makes it possible for the device itself to generate input...

Page 42: ...In order to put control into operation a 24V voltage has to be applied to input Prg 16 So you can use a contact of the device s command scheme or a simple button with two positions In order to amplif...

Page 43: ...l works well from 0V to 24V and then functions from 24V to 0V In the synchronization cam an increase AND a decrease of the signal has to take place so that the control functions properly This control...

Page 44: ...ions properly For each state of change of the sensor a detection boss has to be available This control type is outstandingly suitable for long signals in order to check the state of the sen sor betwee...

Page 45: ...V 8 8 45 Deutschmann Automation GmbH Co KG LOCON LTC special version Only within the control type 1 this error indicates the exceeding of the control zone by means of the track signal ERROR 160 X For...

Page 46: ...tion manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 For control type 2 No change of state in the synchronization boss ERROR 180 X Depending on the control type Change of state of the signa...

Page 47: ...idual device ground potentials as on the RS232 interface however you must ensure that the potential difference between the individual devices does not exceed 7 V Consequently equipotential bonding is...

Page 48: ...st each be fitted with a line termination This avoids sig nal reflections on the line and ensures a defined open circuit potential if no user is transmitting state of rest between the telegrams so cal...

Page 49: ...evices exemplary stand for Deutschmann terminals and cam controls of the series LOCON ROTARNOCK respectively The two ground potentials do not have to be interconnected However you must ensure that the...

Page 50: ...tion between LOCON and the external opera tor control panel is possible In this case the Tx LOCON line must be connected to the Rx TERM line of the operator control unit and vice versa as can be seen...

Page 51: ...TERM PC A PC can be integrated in a DICNET bus system using a DICNET adapter The connection to the PC is made at a serial port COMx see the illustration below Terminal LOCON DICNET DICNET DICNET DICN...

Page 52: ...nd MPI Deutschmann Automation GmbH Co KG 52 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 10 LOCON 24 with Profibus and MPI See instruction manual Cam controls with Fieldbus c...

Page 53: ...occur during the self test these are displayed on the display if possible see chap ter Error messages 11 2 Commissioning of the cam control The commissioning procedure for the LOCON is as follows 1 Co...

Page 54: ...cts a self test which takes a few seconds The unit is then ready for operation The following tests are conducted during this self test Test the entire RAM area for defective memory addresses Checksum...

Page 55: ...g the menu point This brief instruction contains the significant performance characteristics only Display Starting Point Key Display Explanation Select another axis enter value Change active program S...

Page 56: ...er counting range only in case of incremental values Stipulate zero shift only in case of absolute values Stipulate rotational direction Select language Scale speed display Stipulate fictitious encode...

Page 57: ...st unauthorized operation Please refer to chapter Pin assignment for details of the dongle 13 1 2 Function program controller Units with the program controller function are normal LOCON 24 LOCON 48 or...

Page 58: ...7200 LOCON 24 2n n 0 14 bit 2 16384 LOCON 48 64 2n n 0 13 bit 2 8192 DSI Gray 360 others on request SSI Gray 360 720 1000 3600 7200 LOCON 24 2n n 0 14 bit 2 16384 LOCON 48 64 2n n 0 13 bit 2 8192 MT 2...

Page 59: ...TIMER value is generated internally see parameter table 13 3 1 3 Encoder resolution This parameter defines the resolution information items revolution of the encoder The resolutions currently availab...

Page 60: ...3 3 1 7 Menu Select language In conjunction with the integrated operator control panel it is possible to select the menu lan guage with this parameter The following assignment applies 0 German default...

Page 61: ...ed front panel of LOCON 24 or WINLOC in the Initialization menu at present 13 3 1 10 Scaling for speed display This parameter permits the speed display to be matched to the given application Scaling i...

Page 62: ...ndent on the parti cular unit Type of idle time compensation block wise bit wise separate switch on switch off idle time Encoder type Encoder resolution Scaling of the speed display Analogue upper ran...

Page 63: ...truction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 63 Deutschmann Automation GmbH Co KG Operation via TERM 24 14 2 1 Changing the active program with the keyboard After you press key you can...

Page 64: ...of the local participant is displayed The second row displays the information of the participant the terminal is currently connected to In the above example it is a TERM 24 with the software V2 31 th...

Page 65: ...amming menu the cursor will be positioned at Pxx The dis played program is the last program processed If you see symbol Paxx the displayed program is also the executed program PA blinks constantly A d...

Page 66: ...lst the cursor is positioned at Program Clear Program ESC No ENT YES If the following security query will be confirmed with a complete deletion of the selected program will be carried out cancels the...

Page 67: ...grams In order to reduce the program ming effort an idle time programmed in program 0 is considered as the default idle time which applies to all other programs unless it is explicitly programmed with...

Page 68: ...mpensation option or the option of entering a value is available only if the connected unit supports this function ATTENTION It is very important that the difference between switch on idle time and sw...

Page 69: ...th and the cursor is then positioned at the Switch off point The program remains in this mode even after entering cam so that if necessary several cams can be programmed or changed consecutively You c...

Page 70: ...n can be defined per output Once defined this applies to all programs However outputs can be switched in parallel wired OR 14 3 13 Entering angle time cam In case a LOCON 24 48 or 64 features the opti...

Page 71: ...y present please scroll with until you see a blank position array After the value is accepted by pressing you can enter the analog voltage in mV as described above After this value has also been saved...

Page 72: ...once again positioned at the symbol for cam track shift you can define the shift direction with key or Depending on the direction selected you will see a for positive shift or for negative shift in th...

Page 73: ...see the next sub menu item Zero point offset by pressing key or X00 L32 PA000 Zero Pont 0 As already described above a value can be entered with the digit keys and can be accepted or skipped by pressi...

Page 74: ...rol in mm X00 L32 PA000 Fict Res 00360 The default value corresponds to the resolution of the encoder connected When all changes have been made and confirmed you can quit the menu with The changed par...

Page 75: ...ll see the following display X00 L32 PA000 ITC Typ 1 When all changes have been made and confirmed you can quit the menu with whereupon the unit automatically conducts a restart in order to accept the...

Page 76: ...6 Logic functions 16 external hardware outputs of the cam control Axx on the display and 16 internal outputs markers M on the display can be programmed and assigned a switch off delay time if neces s...

Page 77: ...with keys or The required program is chosen in the first entry field P00 Notation Paxx means that the cho sen program is also the executed program The required output is chosen in the next field A01 T...

Page 78: ...The following logic functions are available for selection Function Displayed by symbol UND AND UND_NICHT AND_NOT ODER OR ODER_NICHT OR_NOT Switch off delay time for outputs 1 8 only TOFF 000 Output in...

Page 79: ...y test position and to report the existence of a bottle to the test equipment In order to realize that pos sibility one single approximating pick up at the intake to the rotary table is required The i...

Page 80: ...ic operation i e the output remains at 24 V if the delay time has not yet elapsed even if the logic operation would deactivate the output 14 6 6 Graphical illustration of example 1 Picture 11 Example...

Page 81: ...From the firmware version V 4 3 on LOCON 24 48 64 features the function Speed limit value In the EEROM now there is a new parameter Speed limit value that can be adjusted with TERM 6 This unit corresp...

Page 82: ...LOCON ROTARNOCK and has the same keys status LEDs and display possibilities as LOCON In this respect the programming is just like LOCON and no additional training is required On the 16 LEDs below the...

Page 83: ...l LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 83 Deutschmann Automation GmbH Co KG Basic device TERM 6 external operating unit 15 3 Technical dimensional drawings 15 3 1 TERM 6 Picture 13 Technical di...

Page 84: ...ice TERM 6 external operating unit Deutschmann Automation GmbH Co KG 84 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12 15 3 2 TERM 6 H Picture 14 Technical dimensional drawing...

Page 85: ...nstruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 85 Deutschmann Automation GmbH Co KG Basic device TERM 6 external operating unit 15 3 3 TERM 6 T Picture 15 Technical dimensional drawing...

Page 86: ...nnection i e up to 16 cam controls LOCON ROTARNOCK can be connected with TERM 6 at the same time and they can be programmed by it The device number of the device TERM 6 is communicating with at the mo...

Page 87: ...resolution is to be read changed please select see parameter table in the manual communication profile the number 17 corresponds to 11H PNR_RESOLUTION_PER_TURN Confirm with and the encoder resolution...

Page 88: ...from them 5 digits for encoder position 4 digits for rotational speed 8 digits Pos at MT LCD Display LCD Display 2 lines with LED back ground lighting 16 characters line Menu multilingual LCD Display...

Page 89: ...ckable outputs Output change dependent on the direction of rotation Inputs 13 inputs for encoder signals 6 inputs for channel selection 1 input program change 1 input program release 16 inputs for log...

Page 90: ...ontrol Lockable outputs Output change dependent on the direction of rotation Inputs 13 inputs for encoder signals 6 inputs for channel selection 1 input program change 1 input program release 16 input...

Page 91: ...8 Outputs plus switching Floating Run control Lockable outputs Output change dependent on the direction of rotation Inputs 13 inputs for encoder signals 6 inputs for channel selection 1 input program...

Page 92: ...puts used in the LOCON are short circuit proof and can drive maximum 300 mA per out put at normal ambient temperature whereby 8 interrelated outputs of a driver 1 8 9 16 17 24 25 32 33 40 41 48 49 56...

Page 93: ...tween instants Switch on time SV and Switch on time SV WG as indicated in the diagram below Without idle time compensation the resolution is 1 increment provided the maximum encoder speed is not excee...

Page 94: ...rolled idle time compensation direct idle time compensation without dynamics brake Each of the above mentioned methods has advantages and disadvantages and is suitable better or worse for a defaulted...

Page 95: ...idle time value Because of this a very high dynamics is achieved but cams can be skipped over during the acceleration and during braking double cams can occur 16 9 4 Optimization of dynamics In order...

Page 96: ...nated correctly TERM 24 features a bus termination resistor as standard The bus termination on units LOCON 24 48 and 64 can be wired via pins R R 16 12 Communication interface DEUTSCHMANN AUTOMATION e...

Page 97: ...mbers The device number is set in hexadecimal code on the rotary switch The following assignment applies Display Device number Binary coding 8 4 2 1 0 0 0 0 0 0 1 1 0 0 0 1 2 2 0 0 1 0 3 3 0 0 1 1 4 4...

Page 98: ...0 Error writing to EEPROM 21 Error saving zero point offset 22 Error saving a cam value 23 Error deleting a data record 24 Error deleting a program parameter Parameters can be deleted only in program...

Page 99: ...r of 2 Program a valid value 36 An attempt has been made to activate the protocol function but no 16k memory card is fitted LOCON 32 only Insert 16k memory card 37 Reserved 38 Error programming an idl...

Page 100: ...ning a unit 101 Checksum error on the memory card or in EEPROM If a checksum error on the memory card or in the EEPROM is detected on power up you will see the cor responding error message After ackno...

Page 101: ...ined field error 215 Get key error 216 LCD XY error 220 Timeout connecting to cam control 221 Incorrect data record on transmission to cam control 222 Checksum error on reception from cam control 223...

Page 102: ...erface e g I Interface e g RS485 if there is a software option with digit e g V8 in front of the interface these two parts are separated with e g IV8 485 The possible device types encoder versions and...

Page 103: ...dle time compensation on the first 8 outputs all other outputs can be compensated bit wise L LT 24 7 12 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 103 Deutschmann Automation GmbH C...

Page 104: ...ntral office sales department 49 0 6434 9433 40 Fax technical hotline 49 0 6434 9433 44 19 1 Returning a unit If you return a unit to us we require as comprehensive a description of the error as possi...

Page 105: ...he basic version is available free of charge The DICNET Adapter is directly connected to a serial interface of the PC through the 9 pin D SUB plug On the other side of the adapter 25 pin D SUB plug th...

Page 106: ...Appendix Deutschmann Automation GmbH Co KG 106 Instruction manual LOCON 24 48 64 LTC TERM 24 and TERM 6 V 8 8 24 7 12...

Search results

Summary of Contents for TERM 6

Reviews:

Related manuals for TERM 6

Brands by name

Popular brands

DEUTSCHMANN AUTOMATION TERM 6, Instruction Manual

Search results

Summary of Contents for TERM 6

Reviews:

Related manuals for TERM 6

Brands by name

Popular brands