99
4-8-5. <OPTION> Starter spindle removal and inspection
• this section is only for engine with kick (OPTION)
01. disassemble the starter spindle
02. check starter ratchet and pinion for any wear or damage
03. check starter spindle return spring any deformation/damage
04. measure the starter ratchet I.D. (OPTION)
* service limit: more than 20.35mm -- replace
05. check the starter spindle for any wear or damage
06. measure the starter spindle O.D.(OPTION)
* service limit
(A): less than 15.95mm -- replace
(B): less than 19.95mm -- replace
(C): less than 12.85mm -- replace
4-8-6. Bearing inspection and replacement
01. check the main shaft and countershaft bearings for smooth tuning. Fig. 4-125
02 - replace the bearings with new ones if bearing do not turn smoothly, quietly, or if they fit loosely in the
case.
03. if the countershaft needle bearing in the L crankcase is nosy or has excessive free play, be sure to change it.
04. remove the main shaft and countershaft bearings (1) from L & R crankcase halves (2). Fig. 4-126, 4-127
05. drive in new bearing using a bearing driver under squarely (1). Fig. 4-127A
06. apply engine oil to the bearings before installation,
Summary of Contents for ATV DXR 200
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Page 154: ...153 6 2 IGNITION SYSTEM BRIEFING 01 AC generator 03 Ignition coil 02 C D I 04 plug cap ...
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