Derbi ATV DXR 200, Workshop Manual

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5-4-3. Installation
- reverse the “5-4-1” procedure and follows the points as;
01. lubricate steering column bushings
02. lubricate steering column bearings and lip oil seals
* use: lightweight lithium-soap base grease.
03. install lower bearing (1) Fig. 5-75
04. install oil seals (2), collars (3), upper bearing (4). Be sure co do not damage the oil seals during
installation.
05. install cable holder and new washer
.
06. install steering column holder bolt
* torque: 2.3 kg-m
07. bend the lock washer tab along the bolt flats
08. tighten the steering column
* torque: 3.0 kg-m
09. install new cotter pin
10. put L & R tie-rods, rod end mark is facing up knuckle arm.
11. tight en tie-rod nuts
* torque: 2.5 kg-m
12. install new cotter pin
13. tighten handlebar holder bolts. Be sure the upper handlebar mark (1) face co front. Tighten the bolts (2)
on the from side of handlebar holder and then tighten the bolts (3) on the rear side. Fig. 5-76
* torque: 2.0 kg-m
14. install throttle housing and front brake lever
* torque: 1.0 kg-m
15. fit the throttle housing projection onto the indent on the front brake lever.
16. adjust toe-in -- refer to part 3-19.