71
4-4-5. Cylinder head assembly and installation
- The installation should follow the reverse order of removal.
01. lubricate each valve stem with engine oil.
02. insert the valves into the valve guides.
03. apply oil on valve stem seals and install them into guides
04. install the valve spring seat, washers, inner, and outer springs and retainers.
05. compress the valve springs using the valve spring compressor. and then install the valve cotters.
06. tap valve stems gently with a plastic hammer to cotters (1). Fig. 4-52
07. install the dowel pins (1) and new gasket (2) onto the cylinder Fig. 4-53
08. install the cylinder head
09. install the push bar guide plate and 4 cylinder head lock nut
11. tighten the cylinder head lock nuts diagonally.
* torque: 2.3 - 2.8 kg-m
12. install cam follower bolts, copper washer then tighten bolt.
* torque: 1.8 - 2.3 kg-m
13, install the 2 push bars
14. install the rocker arm set, bolts, and copper washers.
15. tighten the centre bolt and then L & R boles
* torque: 1.5 - 2.0 kg-m
16. adjust the valve clearance
17. install a new cylinder head cover o-ring onto the cylinder head cover. Be sure to put the o-ring into the
groove.
18. install the cylinder head cover.
19. tighten the 3 cylinder head cover bolts.
* torque: 0.8 - 1.2 kg-m
Summary of Contents for ATV DXR 200
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Page 154: ...153 6 2 IGNITION SYSTEM BRIEFING 01 AC generator 03 Ignition coil 02 C D I 04 plug cap ...
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Page 166: ...165 6 4 STARTING SYSTEM BRIEFING 01 starter motor 03 start button 02 starter relay ...
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