Polaris Sportsman BIG BOSS 6x6 Owner'S Manual For Maintenance And Safety Download

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Read this manual carefully. It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

Owner's Manual

for Maintenance and Safety

Sportsman

Big Boss 6X6

Summary of Contents for Sportsman BIG BOSS 6x6

Page 1: ...manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Owner s Manual for Maintenance and Safety Sportsman Big...

Page 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Page 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Page 4: ...may seriously affect handling and control S Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills and rough terrain and in turns S Use OVERRIDE for reverse speed limiter with caution To pr...

Page 5: ...l utility and recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle For safe and enjoyable operat...

Page 6: ...tween the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissi...

Page 7: ...troduction 4 Safety 7 Features and Controls 26 Operation 46 Emission Control Systems 66 Maintenance 67 Adjustments 116 Troubleshooting 118 Specifications 122 POLARIS Products 124 Warranty 125 Maintena...

Page 8: ...ituation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indi...

Page 9: ...Y Operation is prohibited for anyone under 16 years of age Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels and has completed a certified safet...

Page 10: ...r key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN _...

Page 11: ...Coursesm for a fee Call ATV Enrollment Express at 800 887 2887 or visit www atvsafety org If you purchased a POLARIS ATV outside the United States please contact your dealer or local law enforcement a...

Page 12: ...xceeds estab lished safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The E...

Page 13: ...ect arms and legs Rid ing pants with kneepads and a jersey with shoulder pads provide the best protection Equipment Modifications We strongly recommend that consumers do not install on a POLARIS vehic...

Page 14: ...ifferent situations and on different types of terrain Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle See page 7 Never permit a gues...

Page 15: ...e clothing Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The engine exhau...

Page 16: ...ly and eye protection goggles or face shield Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception...

Page 17: ...turns or stops Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate the vehicle on any public street road...

Page 18: ...on loss of control accident or overturn Always follow proper procedures for turning as described in the owner s manual Never turn abruptly or at sharp angles Never turn at high speeds Practice turning...

Page 19: ...ys check the terrain carefully before descending a hill Shift your weight rearward Never travel down a hill at high speed Avoid traveling down a hill at an angle which would cause the vehicle to lean...

Page 20: ...Dismount on uphill side or to either side if the vehicle is pointed straight uphill Turn the vehicle around and remount following the procedure described in the owner s manual See page 58 If the vehic...

Page 21: ...errain could cause loss of traction loss of control accident or overturn Do not operate on excessively rough slippery or loose terrain Always use extra caution on rough slippery or loose terrain Opera...

Page 22: ...r obstacles could cause loss of control or overturn Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees If unavoidable use extreme ca...

Page 23: ...w the instructions in the owner s manual for carrying cargo or pull ing a trailer See pages 62 64 Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an ob...

Page 24: ...rakes Apply them lightly several times while driving slowly The friction will help dry out the pads Operating on Frozen Bodies of Water Operating on frozen bodies of water may result in serious injury...

Page 25: ...al disabilities who operate this vehicle have an increased risk of overturn and loss of control Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot compo...

Page 26: ...k of losing control USE ALCOHOL or DRUGS before or while operating this vehicle Operate at speeds too fast for your skills or the conditions Operate this vehicle on HILLS steeper than 25 degrees To pr...

Page 27: ...1 Front Rack Box Warning WARNING DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow hooks or hitch Max Rack Loads 100 lbs 45 kg 717566...

Page 28: ...WARNING Remove flammable containers from box before refueling WARNING Passengers can be thrown off This can cause serious injury or death Never carry passengers Maximum Box Load 800 lbs 363 kg 707931...

Page 29: ...ARNING Moving parts hazard under belt clutch guard To prevent serious injury do not operate vehicle with guard removed Do not modify engine or clutch Doing so can cause part failure possible imbalance...

Page 30: ...the override button while the throttle is open can cause loss of control which may result in serious injury or death Always release the throttle before pressing the override button The override switc...

Page 31: ...ne stop switch will shut off all electri cal power to the vehicle including lights Main Key Switch Use the main key switch to start the engine See page 51 for starting pro cedures Headlight Switch Use...

Page 32: ...hrottle release switch could result in failure to perform as designed which could result in an accident Do not attempt to modify the throttle release switch or replace it with any after market throttl...

Page 33: ...control which may result in serious injury or death Operating the vehicle with a spongy brake lever can result in loss of braking which could cause an accident Never operate the vehicle with a spongy...

Page 34: ...ny sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be corrected before riding Contact your dealer for proper diagnosis and repairs Auxiliary Brake Lever S...

Page 35: ...of brake failure which could result in an accident After opening a bottle of brake fluid always discard any unused portion The master cylinders are located on the left and right handlebars Check the f...

Page 36: ...position WARNING Operating the vehicle while the parking brake is engaged could result in an accident or fire Always check to be sure the parking brake is disengaged before operating The parking brak...

Page 37: ...ssion in park and lock the parking brake when ever the vehicle is left unattended Belt Life To extend belt life use low forward gear when pulling a heavy load at less than seven miles per hour for ext...

Page 38: ...ing or descending a hill See page 36 AWD Mode When the switch is on 4X4 the vehicle is in all wheel drive and the AWD indicator light in the instrument cluster will be on When in AWD the demand drive...

Page 39: ...f the switch is turned off while the demand drive unit is moving it will not disengage until the rear wheels regain traction Engage the 4X4 switch before getting into conditions where front wheel driv...

Page 40: ...the follow ing conditions occur The 4X4 switch must be in the ADC 4X4 position Vehicle speed must be 15 MPH 24 km h or less The throttle must be closed throttle lever released The transmission must b...

Page 41: ...that limits the vehicle s speed to approximately 7 9 MPH 11 14 km h Refer to page 26 for additional information NOTICE High water pressure may damage vehicle components Wash the vehicle by hand or wit...

Page 42: ...de Indicator 5 Low Battery and Over Voltage This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged It may also occur when the engine is at idle and...

Page 43: ...es traveled by the vehicle on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button override button until the total changes to 0 In...

Page 44: ...nd on Any move ment of the tires will also cause the gauge to exit the diagnostic mode To enter the diagnostics mode 1 Turn the key switch off and wait 10 seconds 2 Lock the parking brake 3 Place the...

Page 45: ...for all major repairs Gear Circuit Diagnostic Screen This screen displays the resistance value in ohms being read at the gear switch input of the gauge This screen is for informational purposes only P...

Page 46: ...button 4 Press and release the mode button once to advance the setting by one hour Press and hold the mode button to advance the hours quickly 5 If you scroll past the intended number press and hold...

Page 47: ...ions Use the follow ing procedure to download blink codes failure codes from the EFI module 1 Place the transmission in park 2 Stop the engine 3 Turn the key switch to the ON position 4 Turn the key s...

Page 48: ...mp etc or the item has failed Short to Ground The wire is shorted to ground between the electronic control unit and the item listed in the chart Shorted Load The wires leading to the item listed in th...

Page 49: ...6 Barometric Pressure Manifold Air Pressure Sensor High 47 IAC Stepper Motor Open Load 47 IAC Stepper Motor Short to Ground 51 Injector Circuit Malfunction Cyl 1 Open Load Short to Ground 51 Injector...

Page 50: ...OLARIS vehicle is the first 20 hours of operation No single action on your part is as important as following the procedures for a proper break in Careful treatment of a new engine and drive components...

Page 51: ...ecks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 48 6 Pull only light loads 7 Change both the oil and the filter at 25 hours 8 Check fluid levels of...

Page 52: ...pressure 87 Wheels fasteners Inspect ensure fastener tightness 87 88 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 33 72 Coolant level if applicable Ensure pro...

Page 53: ...s promptly 8 Drive in a manner appropriate for your skills and operating condi tions Never operate at excessive speeds Never attempt wheelies jumps or other stunts Never remove your hands from the han...

Page 54: ...icle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid littering and alwa...

Page 55: ...to the OFF position and wait five seconds before attempting to start again Activate the starter for another five seconds if necessary Repeat this procedure until the engine starts NOTICE Operating the...

Page 56: ...n the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly depress...

Page 57: ...eer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear whe...

Page 58: ...traction NOTICE Severe damage to drive train may occur if the 4X4 is engaged while the wheels are spinning Allow the rear wheels to stop spinning before engaging 4X4 or engage 4X4 before wheels begin...

Page 59: ...ee page 36 2 Drive straight uphill 3 Avoid steep hills 25 maximum 4 Always check the terrain carefully before ascending any hill 5 Never climb hills with excessively slippery or loose surfaces 6 Keep...

Page 60: ...ssing the side of any hill unless absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Shift body weight uphill 4...

Page 61: ...or descending a hill See page 36 2 Avoid steep hills 25 maximum 3 Shift body weight uphill 4 Drive straight downhill 5 Slow down Excessive speed when traveling downhill can cause loss of control 6 Squ...

Page 62: ...he vehicle or on the left if the vehi cle is pointing straight uphill 5 Staying uphill of the vehicle turn the handlebars full left 6 While holding the service brake release the parking brake lock and...

Page 63: ...r gearcase oil and all grease fittings If the vehicle tips or overturns in water or if the engine stops during or after operating in water restarting can result in serious engine damage Transport the...

Page 64: ...ing in a new area 2 Look ahead and learn to read the terrain Be constantly alert for haz ards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfami...

Page 65: ...6 Never open the throttle suddenly 7 Do not use the override button unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly in...

Page 66: ...eme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill Do not block the front headlight beam when carrying loads on the front rack Do not...

Page 67: ...34 kg and or front cargo loads are above 37 lbs 17 kg NEVER exceed 10 MPH 16 km h when rear cargo loads are above 200 lbs 91 kg and or front cargo loads are above 100 lbs 45 kg 5 The cargo box dump l...

Page 68: ...he dump lever without checking the position of the load This will prevent unexpected dumping of the cargo box Never carry passengers in the cargo box 5 Pull the cargo box release lever forward 6 Lift...

Page 69: ...an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in park 3 Lock the parking brake 4 Always block the rear whee...

Page 70: ...with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System Exhaust e...

Page 71: ...ice and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average rid ing conditions and an average vehicle speed of ap...

Page 72: ...ut may affect emissions D Have an authorized POLARIS dealer perform these services Item Maintenance Interval whichever comes first Remarks Hours Calendar Miles Km Steering Pre Ride Make adjustments as...

Page 73: ...in oil level check General lubrication 50 H 3 M 310 500 Lubricate all fittings pivots cables etc Shift linkage 50 H 6 M 310 500 Inspect lubricate adjust D Steering 50 H 6 M 310 500 Lubricate Front sus...

Page 74: ...ler pipe 100 H 12 M 620 1000 Inspect D E Spark plug 100 H 12 M 620 1000 Inspect replace as needed Wiring 100 H 12 M 620 1000 Inspect for wear routing security apply dielectric grease to connectors sub...

Page 75: ...dditional lubrication at the user s discretion Item Lube Method Engine Oil PS 4 PLUS Performance Synthetic 2W 50 See page 72 Brake Fluid DOT 4 Only See page 31 Transmission Oil AGL PLUS Transmission F...

Page 76: ...Level Access the oil dipstick and fill tube from the left side of the vehicle 1 Position the vehicle on a level surface 2 Lift the lever lock to remove the dipstick Wipe it dry with a clean cloth 3 R...

Page 77: ...crankcase 5 Remove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 6 Install a new sealing washer on the drain plug The se...

Page 78: ...filter gasket contacts the sealing surface then turn it an additional 1 2 turn 12 Remove the dipstick 13 Add two quarts 1 9 l of recommended oil 14 Place the transmission in park 15 Lock the parking...

Page 79: ...l plug from the right side of the vehicle Access the drain plug from the left side of the vehicle Oil Check 1 Position the vehicle on a level surface 2 Remove the footwell see page 86 3 Remove the fil...

Page 80: ...in ADC is the primary mode of all wheel drive operation Tip If the front gearcase is makes excessive noise during ADC operation change the demand drive fluid If the noise continues please see your POL...

Page 81: ...ill plug 2 Place a drain pan under the demand drive unit 3 Remove the drain plug Allow the fluid to drain completely 4 Clean and reinstall the drain plug Torque to 11 ft lbs 15 Nm 5 Add the recommende...

Page 82: ...S products Oil Check 1 Position the vehicle on a level surface 2 Remove the fill plug Check the oil level 3 Add the recommended oil as needed to bring the level to the bottom of the fill hole threads...

Page 83: ...l level even with the bottom thread of the fill plug hole Oil Check 1 Position the vehicle on a level surface 2 Remove the fill plug Check the oil level 3 Add the recommended oil as needed 4 Reinstall...

Page 84: ...um and maximum marks on the reservoir We recommend the use of POLARIS Demand Drive PLUS Fluid See page 124 for the part numbers of POLARIS products NOTICE Do not use brake fluid Brake fluid will damag...

Page 85: ...e caps from the bleeder valves 6 Slowly loosen one of the bleeder valve screws turn counter clock wise and allow fluid and trapped air to flow from the fitting Tighten the screw when clean fluid begin...

Page 86: ...is purging itself of trapped air Check the coolant level and maintain as recommended by adding coolant to the recovery bottle POLARIS recommends the use of POLARIS Premium 60 40 anti freeze coolant o...

Page 87: ...Escaping steam can cause burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 1 Open the front box cover 2 Remove the a...

Page 88: ...death Maintain brake fluid at the recommended level Do not overfill The following checks are recommended to keep the brake system in good operating condition Check more often if brakes are used heavil...

Page 89: ...position 3 Tie a length of string between two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use a long straig...

Page 90: ...side panel near the rear cab With a firm motion pull the panel outward to disengage the side panel from the grommet Pull the panel downward and rearward to remove it 3 When reinstalling side panels a...

Page 91: ...com mended tire type size and pressure Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut reten...

Page 92: ...the vehicle to the ground 6 Torque the wheel nuts to specification WARNING Loose nuts could cause a tire to come off during operation which could result in an accident or overturn Always ensure that a...

Page 93: ...type pre filter from the main filter Wash the pre filter in soapy water then rinse and let dry 5 Reinstall the pre filter over the main filter Install a new main filter if needed 6 Reinstall the filt...

Page 94: ...wn fuse then replace the fuse Spare fuses are provided in the rear storage box 1 Open the front box cover 2 Remove the suspect fuse from the fuse panel If the fuse is blown install a new fuse with the...

Page 95: ...of the lamp 1 Remove the two screws on the lower front corners of the headlight pod 2 Remove the screw from the rear of the pod 3 Lift the pod slightly while depressing the tabs at the rear of the po...

Page 96: ...e floor to the center of the headlight and make a mark on the wall at the same height 3 Start the engine Turn the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense...

Page 97: ...ts Low Beam Adjustment The low beam can be adjusted slightly upward or downward 1 Loosen the phillips screw located at the rear of the headlamp 2 Tilt the headlamp upward or down ward 3 Tighten the sc...

Page 98: ...ing harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 Pull the headlight housing up to release it from the locking tabs 7 Lift the adjusting knob up to remove...

Page 99: ...ll the harness assembly into the headlight assembly 4 Turn the headlight harness clock wise to secure the headlamp Taillight Brakelight Lamp Replacement 1 Remove the taillight lens cover mounting scre...

Page 100: ...after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plugs for correct color See page 97 CAUTION A hot exhaust system and engine can cause...

Page 101: ...ine and the service The tip should not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect fuel Wet Fouled Spark Plug The wet fouled ins...

Page 102: ...to water below the footrests 2 Check the air box If water is present dry the air box and replace the filter with a new filter 3 Remove the spark plugs 4 Turn the engine over several times using the el...

Page 103: ...move the arrester clean out plug from the bottom of the muffler Be sure to clean out both arresters if your model has two 2 Place the transmission in park 3 Start the engine 4 Quickly squeeze and rele...

Page 104: ...peeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following respons...

Page 105: ...1 2 25 This difference in gearing affects the operation of the PVT espe cially at speeds less than 7 MPH 11 km h due to the system s depen dence on engine speed For example when operating at a ground...

Page 106: ...the drain plug Allow the water to drain completely Rein stall the drain plug 3 Start the engine Place the transmission in park 4 Apply varying throttle for 10 15 seconds to expel the moisture and air...

Page 107: ...uce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your vehicl...

Page 108: ...ect the black negative battery cable first 5 Disconnect the red positive battery cable last 6 Lift the battery out of the vehicle Be careful not to tip a conven tional battery sideways which could spi...

Page 109: ...ctions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte WARNING Battery gases could accumulate in an improperly installed vent tube and ca...

Page 110: ...ry Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if the...

Page 111: ...sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing stri...

Page 112: ...ndard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months...

Page 113: ...to contact the vehicle The best and safest way to clean your POLARIS vehicle is with a gar den hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body f...

Page 114: ...washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle POLARIS recommends the use of common household aerosol furn...

Page 115: ...Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodical...

Page 116: ...Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer Follow the instructions on the container for the recom mended amount Carbon Clean removes water from fuel systems stabilizes fuel and...

Page 117: ...ngine for several minutes so the Carbon Clean reaches the injectors Stop the engine 2 Remove the spark plugs and add 2 3 tablespoons of engine oil To access the plug holes use a section of clear 1 4 h...

Page 118: ...e with the tires slightly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine POLARIS cover Do not use plastic or coated materials They do not allow enough vent...

Page 119: ...the transmission in park 3 Lock the parking brake 4 Secure the fuel cap oil cap and seat 5 Always tie the frame of the vehicle to the transporting unit securely with suitable straps or rope Do not at...

Page 120: ...rrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and serious injury or death Follow the adjustment procedure...

Page 121: ...he handlebar 2 Squeeze the end of the rub ber boot and slide it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1...

Page 122: ...Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle overturn Climbing over larg...

Page 123: ...Fouled or defective spark plugs Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immediately see your POLARIS dealer Low...

Page 124: ...Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer...

Page 125: ...nections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfu...

Page 126: ...Hitch Towing Rating 1500 lbs 680 4 kg Unbraked Trailer Towing Capacity 2127 lbs 965 kg Overall Length 112 in 284 cm Overall Width 48 in 122 cm Overall Height 48 in 122 cm Wheelbase 79 5 in 202 cm Gro...

Page 127: ...kPa Tires Pressure Rear 25x11 12 10 psi 68 9 kPa Brakes Front Hydraulic Disc Brakes Rear Hydraulic Disc Brakes Auxiliary Hydraulic Disc Brake Parking Hydraulic lock all wheel Headlight 1 Single Beam...

Page 128: ...72276 Premium ATV Angle Drive Fluid 2 5 gal 9 5 l 2870465 Pump for Gallon 3 8 l Jug Coolant 2871323 60 40 Coolant gal 3 8 l 2871534 60 40 Coolant qt 95 l Grease Specialized Lubricants 2871312 Grease G...

Page 129: ...period through a POLARIS dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days Upon receipt of this registrat...

Page 130: ...parts exposed to friction surfaces stresses environmental conditions and or contamination for which they were not designed or not intended including but not limited to the following items Warranty app...

Page 131: ...repair or replacement of any defective materi als or components or products THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SH...

Page 132: ...We rec ommend the use of POLARIS engine oil 2 Damage resulting from the use of non recommended lubricants may not be covered by warranty SPARK ARRESTER POLARIS warrants that the spark arrester in thi...

Page 133: ...our warranty coverage You may also be required to obtain documentation from POLARIS Industries in order to register your vehicle in your new country You should warranty register your vehicle at a loca...

Page 134: ...components of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Page 135: ...by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine...

Page 136: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECH...

Page 137: ...133 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 138: ...134 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 139: ...e 79 Chrome Wheel Care 111 Cleaning and Storage 109 114 C Clothing 9 Clutching 123 Codes 43 45 Cold Weather Operation 51 Consumer Product Safety 7 Coolant Bottle 82 Coolant Radiator 83 Cooling System...

Page 140: ...Cluster 37 45 K Key Switch 27 K Turn 58 L Lights 91 95 Headlight Housing 94 Headlight Lamp Upper 91 High Beam Adjustment 92 Low Beam Adjustment 93 Lower Headlamp Replacement 95 Taillight Brakelight 9...

Page 141: ...Recommendations 96 Spark Plug Torque Specification 96 Spark Plugs 96 97 Specifications 123 Spring Adjustment Rear Shock 116 Starting the Engine 51 Steering Assembly 86 Storage 109 114 Storage Tips 11...

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Polaris Sportsman BIG BOSS 6x6, Owner'S Manual For Maintenance And Safety

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