Denyo DCA-150LSKE, Instruction Manual

Page: 4 / 102

- Contents -
1. Safety Precautions ---------------------------------------------- 1
2. Construction ---------------------------------------------------- 11
2-1 Outline and part names ------------------------------------ 11
2-2 Operating panel, control panel and part names ------------- 13
2-3 Meters ---------------------------------------------------- 14
2-4 Use of switches and controllers --------------------------- 21
3. Transportation and installation --------------------------------- 27
3-1 Transportation of machine --------------------------------- 27
3-2 Installation of machine ----------------------------------- 28
4. Connecting the load --------------------------------------------- 30
4-1 Voltage selector switch ------------------------------------- 30
4-2 Cables to be used ---------------------------------------- 31
4-3 Connecting the load --------------------------------------- 32
4-4 Grounding --------------------------------------------------- 35
5. Operation ------------------------------------------------------- 37
5-1 Checking prior to operation ------------------------------- 39
5-2 Startup --------------------------------------------------- 44
5-3 Handling during operation --------------------------------- 47
5-4 Shut down -------------------------------------------------- 48
5-5 Protection device ----------------------------------------- 49
6. Parallel operation ---------------------------------------------- 50
6-1 Preparation for parallel operation ------------------------ 50
6-2 Parallel operation ---------------------------------------- 51
6-3 Precautions ----------------------------------------------- 53
6-4 Shut down ------------------------------------------------- 53
7. Lubrication, cooling water and fuel ----------------------------- 54
7-1 Engine oil ------------------------------------------------ 54
7-2 Cooling water --------------------------------------------- 56
7-3 Fuel ------------------------------------------------------ 56
8. Handling of battery --------------------------------------------- 57
8-1 Caution on battery charge --------------------------------- 58
8-2 Connection of booster cable, and installation ------------- 59
9. Periodical checking and maintenance ----------------------------- 60
9-1 Maintenance schedule -------------------------------------- 63
9-2 Checking/first 125 hours ---------------------------------- 64
9-3 Checking/every 250 hours ---------------------------------- 65
9-4 Checking/every 500 hours ---------------------------------- 67
9-5 Checking/every 1000 hours ---------------------------------- 70
9-6 Table of periodical maintenance and checking -------------- 72
10. Troubleshooting ------------------------------------------------- 74
11. Long-term storage ----------------------------------------------- 82
12. Service data ---------------------------------------------------- 83
12-1 Specifications ------------------------------------------- 83
12-2 Outline drawing ------------------------------------------ 84
12-3 Generator connection diagram ----------------------------- 85
12-4 Engine wiring diagram ------------------------------------ 86
12-5 Controller wiring diagram -------------------------------- 87
13. Options instruction manual -------------------------------------- 88
13-1 Earth leakage relay -------------------------------------- 88
13-2 Instruction for fuel source changeover device
（Three-way value) ---------------------------------------- 93
13-3 Single-phase output receptacles ---------------------------- 95