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/Kits/1296-144CK.doc   

 

 

 

 

 

 

 

 

   8/15/2011

 

2. 

Test the receive voltages of the transverter first.  Use the RX matrix below.  

 

LOCATION 

RX VOLTAGE Matrix referenced to Ground 

Junction of C47 and C48  

+13.8 VDC 

Output of VR1  (+9) 

+9.0 VDC 

±

0.2V 

Output of VR4  (C66) 

+5.0 VDC 

±

0.2V 

Junction of IC1 and C7 

Between 1.5 and 2.5. Depends if Oscillator is running or not 

Junction of IC1 and C9 

Between 3.5 and 2.5. Depends if Oscillator is running or not 

Junction of IC2 and C12 

2.5 VDC 

±

0.3V 

Junction of IC2 and C13 

3.5 VDC 

±

0.5V 

Junction of IC3 and C13 

2.5 VDC 

±

0.3V 

Junction of IC3 and C16 

5.0 VDC 

±

0.5V 

Junction of IC5 and C29  

2.8 VDC 

±

 0.3V 

Junction of IC5 and C31 

5.0 VDC 

±

 0.3V 

Junction of IC10 and F5  

0 VDC 

Junction of IC10 and C70 

5.0 VDC 

±

 0.3V 

Junction of Q3 and R30 

3.8 VDC 

±

 0.5V  

Junction of Q2 and C6 

8.5 VDC 

±

0.5V  

Junction of Q1 and C3 

9.0 VDC 

±

0.5V 

 
 

If any voltages are found to be out of tolerance, check for assembly errors, opens, shorts, 

or wiring mistakes on the bottom of the pallet. Some voltages may exceed the tolerances listed. 
This is because MMIC’s vary lot to lot. MMIC’s will exhibit a current drain if working. They will 
either drop all of the voltage across the resistor if shorted or not draw any current if inoperative.  If 
the test voltages are close, assume the MMIC is working correctly for now.  
 
3. 

Be sure to read all of the RF testing procedure. If you have test equipment like a signal 

generator, spectrum analyzer, and mw power meter, you may decide not to install the mixer to 
complete the testing. The test procedure will cover both methods of testing.  

 

 

If you do not have the mentioned test equipment, install the mixer, (after verification of the 

RX voltages). If you have an mW meter, connect a coax pigtail to the open pad on C17.  This will 
be the LO circuit’s output and the Mixer’s LO input.  This pigtail should have a SMA or BNC type 
connector so it can be used for measuring the power level and frequency. Start the oscillators tune 
up by spreading the turns of L1 to 1 wire diameter.  Probe the junction of R6 and C7 with a 
voltmeter. There should be minimum voltage of approximately 0.4 VDC.  Adjust C2 to peak the 
voltage. You may need to compress L1 if you cannot find a peak. If you have a power meter 
connected, verify that the output is +17 dBm (+15 dBm minimum).  You may want to slightly 
“Tweak” F1 and F2 for maximum power. Do not adjust F1 or F2 after the mixer is installed! After 
the voltage is peaked, verify the frequency of operation if you have a frequency counter. If you 
installed the mixer, you can probe C17 with a frequency counter. The frequency should be 
approximately 1152.000 MHz. You may not be able to adjust C2 to net the frequency. It is not 
important at this time and will be adjusted after the final assembly.  Just be sure the voltage is 
peaked.     
4. 

After the LO has been tested, remove the DC power from the pallet and solder the cans of 

Q1 and Q2 to the ground plane.  Next find and un-solder one lead from PTC1.  Attach the PTC to 
the crystal as shown in figure 6.  Attach a wire from the crystal case to ground.  Keep the lead as 
short as possible. The voltage lead is attached to the output pad of VR1, labeled on the com-
ponent placement as +9.  Power up oscillator to verify operation. If OK, attach the shield over the 
oscillator with the two 4-40 x 1/4” screws and two #4 flat washers. Be sure not to short the output 

Summary of Contents for 1296-144 CK

Page 1: ...relay on the RF side with provisions for external switching for adding a high power amplifier or preamplifier to your 23 cm system The 144 MHz IF levels and options are adjustable on both transmit and...

Page 2: ...le helical filter that allows approximately 30 MHz of amplified bandwidth This signal is then amplified by a high level MMIC before being filtered by the next 3 pole helical filter that restricts the...

Page 3: ...t a small tool such as a small bladed screw driver can be used to flatten them before attempting to solder See Figure 2 After verifying that the leads are flat to the surface you will be ready to sold...

Page 4: ...ly As an alternate method you can insert one component at a time in the correct mounting location and gently push down to the circuit board while holding the component flip over the circuit board and...

Page 5: ...ist Bag 1 Bag 4 Each side of the printed circuit board PCB is also shown to eliminate mirror image assembly errors The top and bottom side assembly operation should always begin by aligning the PCB ou...

Page 6: ...de of the circuit board per the top side component placement diagram Do not install IC4 VR1 VR4 or D1 D9 3 Install all surface mount capacitors and resistors and L31 per the topside component placemen...

Page 7: ...place 10 Find the bottom half of the enclosure the one with the holes in it and line up the pallet with the mounting holes Insert any two 4 40 x 7 16 screws and start them Install 2 flat head screws i...

Page 8: ...Installed IF Connections Common or Split Start the Testing Procedure 1 All of the initial testing of the transverter is done with the pallet assembly only Before you start verify that all components...

Page 9: ...ve the mentioned test equipment install the mixer after verification of the RX voltages If you have an mW meter connect a coax pigtail to the open pad on C17 This will be the LO circuit s output and t...

Page 10: ...ge is out of tolerance verify all surrounding components and recheck bottom side wiring Remember MMICs draw a specified amount of current but may be a bit out of tolerance LOCATION TX VOLTAGE Matrix r...

Page 11: ...high in frequency or to low If it is to high remove the LO shield and compress the L1 inductor and readjust C2 If the frequency is to low spread the coil slightly and re adjust C2 If the frequency is...

Page 12: ...a non hostile RF environment If your LNA is a ultra low noise unit it most likely will not have the IP3 performance the transverter has It will overload before any component in the transverter will So...

Page 13: ...pen and NC normally closed The C connection can be wired to ground or positive voltage such as the source 13 8 VDC The K2 common connection will then be toggled depending on what state the transverter...

Page 14: ...fied C1 0 01 F C20 100 C39 33 C60 0 3 3 VAR C2 1 4 Piston C21 18 C40 0 1 F C61 0 1 F 1008 C3 0 01 F C23 18 C41 33 C62 0 1 F 1008 C4 18 C24 100 C42 33 C63 33 C5 22 C25 0 01 F C43 0 1 F C64 33 C6 0 01 F...

Page 15: ...HC 18 U D8 1N914 HARDWARE 2 1000 F leaded R36 THC 50 10 W Load 1 Type N connector SW1 Power Switch 2 SMA connectors 1 Shield Prepped 2 BNC Female UG1094 U Connectors 3 18 Teflon wire 3 RCA Jacks Contr...

Page 16: ......

Page 17: ...o o o o o o o r o o o o o o o o o BB 6 6 o RR 5 5 o o o o o o o o o o o o o o O u ololo l n l i a l f lYto I Xlrxo o o l L l ooo t o o o o o o o o o o o o o P lo o t l Fc 1 of AS o o o o o ol S o o x...

Page 18: ...o o o o o o o ru LN o o C o o 1 d o o o J T X L o o o L l k l o o a n 1 l v ff t o o o o 0 e 1Jfl L4 lo o o e s i o 1T I l to3 alf llll UdC AlEl l SSU 99 U b F I q6 _ I 1 Y o o o O O o o o o o o o l...

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