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/Kits/1296-144CK.doc   

 

 

 

10 

 

 

 

 

 

   8/15/2011

 

of F1 to the case. Position the shield as shown on the component placement diagram. If you are 
unsure about the shield shorting the F1 filter, you may cut a small notch in the shield by C12. 

 

5. 

The RX testing is as follows. Install IC4 now if not previously done. Connect the IF port of 

the transverter to a 144 MHz transceiver or spectrum analyzer and adjust R14 counter clockwise. 
Inject a 1296 signal into the antenna or RX port  (-30 dBm or so) with a signal generator or use a 
signal on the 23 CM band. Adjust C59 and C60 for maximum signal strength on the spectrum 
analyzer or in the 144 MHz transceiver.  Tune for max gain. This will be very close to best noise 
figure. When complete, cycle the transverter power on and off to detect the gain in the receiver. A 
final adjustment will be made after the final assembly is complete so you do not need to make it 
perfect. Just verify that the receiver has gain. If you have a analyzer, this would also be the time to 
“Peak” F5 and F3 but it shouldn’t be necessary. 

 

 

 

6.  

Transmit testing is next. Disconnect all cables from the transverter and install the pallet into 

the bottom enclosure Start all 6 of the 4-40 x 7/16” screws. Do not tighten.  Start the rear panel 
screws.  Then install the front panel and gradually tighten all of the 10 screws together to ensure a 
good fit. Tighten everything evenly to be sure that the pallet is resting on the ribs in the enclosure. 
Be sure not to pinch any wires. Connect a 50 ohm load either on the TXRF port or the antenna 
connector. Then connect the DC voltage and power it on. To test the TX voltages, key the PTT 
line (PTT-H or –L) and measure to verify against the TX voltage matrix. If any voltage is out of 
tolerance, verify all surrounding components and recheck bottom side wiring. Remember, MMICs 
draw a specified amount of current but may be a bit out of tolerance 

 

LOCATION 

TX VOLTAGE Matrix referenced to Ground 

Output of VR3 (C55) 

+9.0 VDC 

±

 0.3V 

Junction of IC6 and C38 

+2.5 VDC 

±

 0.5V 

Junction of IC6 and C39 

+4.5 VDC 

±

 0.5V 

Junction of IC7 and C39 

+1.5 VDC 

±

 0.5V 

Junction of IC7 and C42 

+6.0 VDC 

±

 1.0V 

Junction of R12 and D2 

+1.6 VDC 

±

 0.3V 

Junction of D3 and L10 

+0.7 VDC 

±

 0.3V 

Junction of D1 and K3 

+13.8 VDC  (if K3 is not installed, no need to test) 

Junction of D7 and K1 

+13.8 VDC  (if K1 is not installed, no need to test) 

Junction of L30 and C53 

+9.0 VDC 

±

0.3V 

 
7. 

To RF test the transmit section, If you need to use your 2 meter transceiver, install the 50 

ohm load if it is required for your configuration. Connect a power meter that can measure 5 watts 
@ 1296 MHz to the TXRF or ANT connector Connect your IF drive source to the BNC connector 
(common IF or TXIF). Check your drive power level before applying drive.  Adjust R20 clockwise 
for maximum attenuation. Key the PTT line and apply TX drive either from your generator or 
transceiver and adjust the R20 to obtain a desired output power. The output power will depend on 
the IF drive level setting of R20.  If you cannot obtain the correct output power by adjusting R20, 
check your configuration and measure your drive level. Do not assume that there is too much 
attenuation in the IF section if the unit will not make the output power specification and change the 
attenuation values.  If the IF is configured for a lower drive level, damage may occur to the mixer if 
it is over driven even for a short period of time. If you have variable output power on your 2 meter 
transceiver or generator, set it to the minimum and raise it until saturation occurs.  This is when the 
output power does not increase when the drive level is increased.  If this happens, suspect a 

Summary of Contents for 1296-144 CK

Page 1: ...relay on the RF side with provisions for external switching for adding a high power amplifier or preamplifier to your 23 cm system The 144 MHz IF levels and options are adjustable on both transmit and...

Page 2: ...le helical filter that allows approximately 30 MHz of amplified bandwidth This signal is then amplified by a high level MMIC before being filtered by the next 3 pole helical filter that restricts the...

Page 3: ...t a small tool such as a small bladed screw driver can be used to flatten them before attempting to solder See Figure 2 After verifying that the leads are flat to the surface you will be ready to sold...

Page 4: ...ly As an alternate method you can insert one component at a time in the correct mounting location and gently push down to the circuit board while holding the component flip over the circuit board and...

Page 5: ...ist Bag 1 Bag 4 Each side of the printed circuit board PCB is also shown to eliminate mirror image assembly errors The top and bottom side assembly operation should always begin by aligning the PCB ou...

Page 6: ...de of the circuit board per the top side component placement diagram Do not install IC4 VR1 VR4 or D1 D9 3 Install all surface mount capacitors and resistors and L31 per the topside component placemen...

Page 7: ...place 10 Find the bottom half of the enclosure the one with the holes in it and line up the pallet with the mounting holes Insert any two 4 40 x 7 16 screws and start them Install 2 flat head screws i...

Page 8: ...Installed IF Connections Common or Split Start the Testing Procedure 1 All of the initial testing of the transverter is done with the pallet assembly only Before you start verify that all components...

Page 9: ...ve the mentioned test equipment install the mixer after verification of the RX voltages If you have an mW meter connect a coax pigtail to the open pad on C17 This will be the LO circuit s output and t...

Page 10: ...ge is out of tolerance verify all surrounding components and recheck bottom side wiring Remember MMICs draw a specified amount of current but may be a bit out of tolerance LOCATION TX VOLTAGE Matrix r...

Page 11: ...high in frequency or to low If it is to high remove the LO shield and compress the L1 inductor and readjust C2 If the frequency is to low spread the coil slightly and re adjust C2 If the frequency is...

Page 12: ...a non hostile RF environment If your LNA is a ultra low noise unit it most likely will not have the IP3 performance the transverter has It will overload before any component in the transverter will So...

Page 13: ...pen and NC normally closed The C connection can be wired to ground or positive voltage such as the source 13 8 VDC The K2 common connection will then be toggled depending on what state the transverter...

Page 14: ...fied C1 0 01 F C20 100 C39 33 C60 0 3 3 VAR C2 1 4 Piston C21 18 C40 0 1 F C61 0 1 F 1008 C3 0 01 F C23 18 C41 33 C62 0 1 F 1008 C4 18 C24 100 C42 33 C63 33 C5 22 C25 0 01 F C43 0 1 F C64 33 C6 0 01 F...

Page 15: ...HC 18 U D8 1N914 HARDWARE 2 1000 F leaded R36 THC 50 10 W Load 1 Type N connector SW1 Power Switch 2 SMA connectors 1 Shield Prepped 2 BNC Female UG1094 U Connectors 3 18 Teflon wire 3 RCA Jacks Contr...

Page 16: ......

Page 17: ...o o o o o o o r o o o o o o o o o BB 6 6 o RR 5 5 o o o o o o o o o o o o o o O u ololo l n l i a l f lYto I Xlrxo o o l L l ooo t o o o o o o o o o o o o o P lo o t l Fc 1 of AS o o o o o ol S o o x...

Page 18: ...o o o o o o o ru LN o o C o o 1 d o o o J T X L o o o L l k l o o a n 1 l v ff t o o o o 0 e 1Jfl L4 lo o o e s i o 1T I l to3 alf llll UdC AlEl l SSU 99 U b F I q6 _ I 1 Y o o o O O o o o o o o o l...

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