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Summary of Contents for Elevator Drive VFD-VL

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Page 4: ...t your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capac...

Page 5: ...or drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within...

Page 6: ...Number Explanation 1 3 1 1 4 Drive Frames and Appearances 1 3 1 1 5 Drive Features 1 5 1 2 Preparation for Installation and Wiring 1 6 1 2 1 Ambient Conditions 1 6 1 2 2 Remove Front Cover 1 7 1 2 3 L...

Page 7: ...2 Explanations for the Auto tuning Steps 3 5 3 3 2 1 Step 1 3 5 3 3 2 2 Step 2 3 7 3 3 2 3 Step 3 3 9 3 3 2 4 Step 4 3 11 3 3 2 5 Step 5 3 13 3 3 2 6 Step 6 3 13 Chapter 4 Parameters 4 1 4 1 Summary...

Page 8: ...Information and Maintenance 6 1 6 1 Fault Code Information 6 1 6 1 1 Common Problems and Solutions 6 2 6 1 2 Reset 6 9 6 2 Maintenance and Inspections 6 11 Appendix A Specifications A 1 Appendix B Acc...

Page 9: ...Recommended Position the Rubber Magnet of the Digital Keypad B 21 B 8 PG Card for Encoder B 22 B 8 1 EMVL PGABL B 22 B 8 2 EMVL PGABO B 25 B 8 3 EMVL PGH01 only for Heidenhain ERN1387 B 28 B 8 4 EMVL...

Page 10: ...vironment 4 Store within an air pressure range of 86 kPA to 106kPA 5 DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put ex...

Page 11: ...r of your order 1 1 1 Nameplate Information Example for 15HP 11kW 230V 3 Phase AC motor drive AC Drive Model Input Spec Output Spec Output Frequency Range Bar Code 110VL23AT7260002 MODEL INPUT OUTPUT...

Page 12: ...r Production year 2007 Production factory Production week T Taoyuan W Wujian Model 230V 3 phase 15HP 11kW If the nameplate information does not correspond to your purchase order or if there are any pr...

Page 13: ...C 7 5 15HP 5 5 11kW VFD055VL23A 43A VFD075VL23A 43A VFD110VL23A 43A D 20 30HP 15 22kW VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A E E1 40 60hp 30 45kW VFD300VL43A VFD370VL43A VFD450V43A E E2 40 10...

Page 14: ...Chapter 1 Introduction Revision Nov 2008 VLE1 SW V1 03 1 5 1 1 5 Drive Features Communication Port Internal structure Removable fan...

Page 15: ...pressure 86 106 kPa Installation Site Altitude 1000m Operation Vibration 20Hz 9 80 m s2 1G max 20 50Hz 5 88 m s2 0 6G max Temperature 20 C 60 C 4 F 140 F Relative Humidity 90 no condensation allowed A...

Page 16: ...nd be able to withstand this high temperature 6 When AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install...

Page 17: ...75kW frame E After removing the screws please push the front cover to open it For the open cover direction please refer to the following picture 1 2 3 Lifting Please carry only fully assembled AC mot...

Page 18: ...p 3 Step 4 1 2 4 Flange Mounting Step 1 Please take out the 16 screws 8 screws for each top and bottom side of the drive and remove the fixed plate 1 and fixed plate 2 as shown in the following figure...

Page 19: ...ue Frame C 14 17kgf cm 12 2 14 8in lbf Frame D 20 25kgf cm 17 4 21 7in lbf Frame E 20 25kgf cm 17 4 21 7in lbf 1 2 3 4 fixed plate 1 1 2 3 4 fixed plate 2 Step 3 Please notice that it doesn t need to...

Page 20: ...Chapter 1 Introduction Revision Nov 2008 VLE1 SW V1 03 1 11 1 2 5 Cutout Dimensions 7 5 15HP 5 5 11kW frame C...

Page 21: ...Chapter 1 Introduction 1 12 Revision Nov 2008 VLE1 SW V1 03 20 30HP 15 22kW frame D...

Page 22: ...to output terminals U T1 V T2 and W T 3 R is k of electrical s hock Wait 10 m inutes after rem oving power before servic ing U se proper grounding techniques R ead the us er manual before operation WA...

Page 23: ...1 V T2 and W T 3 R is k of electrical s hock Wait 10 m inutes after rem oving power before servic ing U se proper grounding techniques R ead the us er manual before operation WARNING W W1 H H2 H1 H3 D...

Page 24: ...E1 370 0 14 57 335 0 13 19 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22 18 0 0 71 13 0 0 51 13 0 0 51 18 0 0 71 E2 370 0 14 57 335 0 13 19 595 0 23 43 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22...

Page 25: ...Chapter 1 Introduction 1 16 Revision Nov 2008 VLE1 SW V1 03 This page intentionally left blank...

Page 26: ...s with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe volta...

Page 27: ...i st ep 4 No function 1 Digit al Signal Common No function No function No function Please refer to the following figure for wiring of S INK mode and SOURCE mode Power supply 10V 20mA 10V Power supply...

Page 28: ...4V MI2 MI8 250VDC for 230V series 500VDC for 460V series 3 EPS R L1 S L2 T L3 EPS MI1 8 COM 1 2 3 1 2 3 AC motor drive Timing diagram of M C magnetic contact or Main power 1 phase UPS or battery Speci...

Page 29: ...Figure 4 Apply to two batteries with main battery voltage is lower than 280Vdc 1 3 1 3 2 3 1 2 DC voltage low voltage level battery voltage free run motor speed error output operation command electrom...

Page 30: ...gh leakage current or lower current readout accuracy For longer motor cables use an AC output reactor 8 The AC motor drive electric welding machine and the greater horsepower motor should be grounded...

Page 31: ...ction from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter ca...

Page 32: ...Symbol Explanation of Terminal Function EPS For emergency power or backup power supply R L1 S L2 T L3 AC line input terminals U T1 V T2 W T3 AC drive output terminals for connecting 3 phase induction...

Page 33: ...ripping For the specific GFCI of the AC motor drive please select a current sensor with sensitivity of 30mA or above Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drive...

Page 34: ...W T3 POWER MOTOR 2 B1 Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 Models Wire Torque Wire Type VFD055VL23A VFD110VL43A 10 6 AWG 5 3 13 3mm2 VFD055VL43A VFD075VL43A 12 6 AWG 3 3 13 3...

Page 35: ...n lbf VFD300VL23A VFD370VL23A VFD550VL43A VFD750VL43A 4 2 AWG 21 2 33 6mm2 200kgf cm 173in lbf Stranded copper only 75 o C 2 4 Control Terminals 1 Sink NPN Mode COM MI1 24V MI2 MI8 Source Mode 2 COM M...

Page 36: ...edance is 3 75k OFF leakage current tolerance is 10 A MI8 when JP1 is inserted this function is disabled COM Digital Signal Common Common for digital inputs and used for SINK mode E24V Digital Signal...

Page 37: ...put terminals for details MO1 MO2 MCM Max 48Vdc 50mA internal circuit ACI Analog current Input ACM ACI internal circuit ACI circuit Impedance 250 Resolution 12 bits Range 4 20mA 0 10V 0 Max Output Fre...

Page 38: ...Digital inputs FWD REV MI1 MI8 COM When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MO2 MCM Make sure to con...

Page 39: ...g 2 14 Revision Nov 2008 VLE1 SW V1 03 NOTE Frame C VFD055VL23A 43A VFD075VL23A 43A VFD110VL23A 43A Frame D VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A Frame E VFD300VL23A 43A VFD370VL23A 43A VFD4...

Page 40: ...ake sure that the front cover is well installed before applying power Please do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped...

Page 41: ...3 MI4 MI6 MI5 FWD MI7 E NOTE MI8 COM 10V 10V AUI1 AUI2 E ACI ACM 4 20mA A Factory setting SINK Mode multifunction terminals Factory setting Forward STOP Multi st ep 1 Multi st ep 2 Multi st ep 3 Multi...

Page 42: ...an 1V 4 Make sure that all external terminal wirings are finished before applying power After applying power verify that LED READY is ON 5 Setting FWD COM ON for forward running And if you want to cha...

Page 43: ...1 02 Pr 05 01 05 04 Setting the related information of PM motor Pr 01 00 01 02 Pr 08 01 08 04 IM Motor Auto tuning Pr 05 00 PM Motor Auto tuning Pr 08 00 Step 3 Encoder settings Selection of speed fee...

Page 44: ...keypad KPVL CC01 2 External analog input Pr 03 00 3 Digital terminals input Source of the Operation Command users can set by themselves Pr 00 15 Pr 00 15 Source of the Operation Command 1 External te...

Page 45: ...39 Torque command direction 40 Enable drive function 41 Reserved 42 Mechanical brake 43 EPS function Refer to Pr 02 13 02 22 for setting external output terminals MO1 MO10 Settings of Pr 02 13 02 22...

Page 46: ...t frequency 34 Zero speed with Stop actual output frequency 35 Error output selection 1 Pr 06 22 36 Error output selection 2 Pr 06 23 37 Error output selection 3 Pr 06 24 38 Error output selection 4 P...

Page 47: ...uring the angle between magnetic field and PG origin PM motor Control method Please set Pr 00 09 to 8 Pr 00 09 Control Method 0 V f Control 1 V f Control Encoder VFPG 2 Sensorless vector control SVC 3...

Page 48: ...tor drive please release it by manual Using external terminals Pr 00 14 3 Pr 00 15 1 refer to step 1 Please use inspection function to execute auto measure the angle between magnetic field and PG orig...

Page 49: ...o Pr 10 00 1 Setting 1 or 5 The AC motor drive will output short circuit to detect the position of the electromagnetic pole At this moment the motor will generate a little noise 2 Setting 2 The AC mot...

Page 50: ...s of multi function input commands are correct Setting multi step speeds in Pr 04 00 to Pr 04 15 NOTE It is recommended to set the max operating frequency to the half of max operating frequency before...

Page 51: ...rial run and execute smooth test after all the actions are correct Accel Time 1 0 00 600 00 sec Decel Time 1 0 00 600 00 sec Accel Time 2 0 00 600 00 sec Decel Time 2 0 00 600 00 sec Accel Time 3 0 00...

Page 52: ...eed to set Pr 07 02 DC Brake Current Level Bit 15 0 when power is applied it will detect the position of magnetic field again Bit 15 1 when power is applied it will start from the magnetic field posit...

Page 53: ...65 000 Sec NOTE When Pr 10 24 0 the zero speed control needs to be used with Pr 02 29 refer to the explanations in Pr 02 32 Function of the preload input Please connect the signal of the preload signa...

Page 54: ...eater than bias bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center Pr 03 09 Analog Input Gain 1 AUI1 500 0 500 0 NOTE Pr 03 03 03 06 and 03 09 are use...

Page 55: ...n and Start Up 3 16 Revision Nov 2008 VLE1 SW V1 03 Pr 01 29 Switch Frequency for S3 S4 Changes to S5 0 00 120 00Hz Pr 01 30 S curve for Deceleration Arrival Time S5 0 00 25 00 sec Pr 11 06 Zero speed...

Page 56: ...roups are as follows Group 0 System Parameters Group 1 Basic Parameters Group 2 Digital Input Output Parameters Group 3 Analog Input Output Parameters Group 4 Multi Step Speed Parameters Group 5 IM Mo...

Page 57: ...ay estimate output torque kg m t 9 Display PG position G 10 Reserved 11 Display AUI1 1 12 Display ACI 2 13 Display AUI2 3 14 Display the temperature of heat sink C 15 Display the temperature of IGBT C...

Page 58: ...on 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop 0 00 14 Source of the Master Frequency Command 1 RS 485 serial communication or digital keypad KPVL CC01 2 External analog input Pr 0...

Page 59: ...Time 1 0 00 600 00 sec 3 00 01 13 Decel Time 1 0 00 600 00 sec 2 00 01 14 Accel Time 2 0 00 600 00 sec 3 00 01 15 Decel Time 2 0 00 600 00 sec 2 00 01 16 Accel Time 3 0 00 600 00 sec 3 00 01 17 Decel...

Page 60: ...d form ACI 02 07 Multi Function Input Command 7 MI7 17 operation speed command form AUI2 0 02 08 18 Emergency Stop 07 28 0 19 23 Reserved Multi Function Input Command 8 MI8 specific terminal for Enabl...

Page 61: ...Stop actual output frequency 35 Fault output option 1 Pr 06 22 36 Fault output option 2 Pr 06 23 37 Fault output option 3 Pr 06 24 38 Fault output option 4 Pr 06 25 39 Reserved 40 Speed attained inclu...

Page 62: ...0 Zero bias 1 Lower than bias bias 2 Greater than bias bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center 0 03 09 Analog Input Gain 1 AUI1 500 0 500 0...

Page 63: ...frequency Hz 0 1 Frequency command Hz 2 Motor speed RPM 3 Output current rms 4 Output voltage 5 DC Bus Voltage 6 Power factor 7 Power 8 Output torque 9 AVI 10 ACI 11 AUI 12 q axis current 13 q axis f...

Page 64: ...Frequency 0 00 120 00Hz 0 00 04 05 5th Step Speed Frequency 0 00 120 00Hz 0 00 04 06 6th Step Speed Frequency 0 00 120 00Hz 0 00 04 07 7th Step Speed Frequency 0 00 120 00Hz 0 00 04 08 8th Step Speed...

Page 65: ...f Motor 0 000 65 535 0 000 05 08 Lm of Motor 0 0 6553 5mH 0 0 05 09 Lx of Motor 0 0 6553 5mH 0 0 05 10 Torque Compensation Time Constant 0 001 10 000sec 0 020 05 11 Slip Compensation Time Constant 0 0...

Page 66: ...n Time OT1 0 0 60 0 sec 0 1 06 08 Over torque Detection Selection OT2 0 disable 1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection duri...

Page 67: ...back loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 Ext...

Page 68: ...0 100 0 Pr 07 14 setting 100 0 0 07 13 Torque Command Source 0 Digital keypad KPVL CC01 1 RS485 serial communication RJ 11 2 Analog signal Pr 03 00 2 07 14 Maximum Torque Command 0 500 100 07 15 Filt...

Page 69: ...r PM motor parameters 3 Auto measure the angle between magnetic field and PG origin 08 09 0 08 01 Full load Current of Motor 40 120 08 02 Rated power of Motor 0 00 655 35 kW 08 03 Rated speed of Motor...

Page 70: ...ransmission Fault Treatment 0 Warn and keep operation 1 Warn and ramp to stop 2 Reserved 3 No action and no display 3 09 03 Time out Detection 0 0 100 0 sec 0 0 09 04 Communication Protocol 0 7N1 ASCI...

Page 71: ...0 1 10 07 Encoder Slip Range PGF4 0 50 0 disable 50 10 08 Encoder Slip Detection Time 0 0 10 0 sec 0 5 10 09 Encoder Stall and Slip Error Treatment 0 Warn and keep operation 1 Warn and ramp to stop 2...

Page 72: ...netic field position of previous power failure 0 11 01 Elevator Speed 0 10 3 00 m s 1 00 11 02 Sheave Diameter 100 2000 mm 400 11 03 Mechanical Gear Ratio 1 100 1 11 04 Suspension Ratio 0 1 1 1 2 1 1...

Page 73: ...Parameters 4 18 Revision Nov 2008 VLE1 SW V1 03 Group 12 User defined Parameters Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG FOCPM 12 00 12 31 User defined Parameters Pr 00 00 to...

Page 74: ...meters Revision Nov 2008 VLE1 SW V1 03 4 19 Group 13 View User defined Parameters Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG FOCPM 13 00 13 31 View User defined Parameters Pr 00 0...

Page 75: ...t rated voltage and max carrier frequency of the AC motor drive correspond to the identity code Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check i...

Page 76: ...o 60Hz and Pr 01 02 is set to 230Vor 460V When Pr 00 02 08 the KPVL CC01 keypad is locked and only Pr 00 02 can be set To unlock the keypad set Pr 00 02 00 When Pr 00 02 is set to 1 Pr 00 02 setting s...

Page 77: ...EE 0 0 N M t 9 Display PG position P U F GE d ee c ba k E EE E SE E EE 1 EE 7 56 E E E E 10 Reserved 11 Display the signal of AUI1 analog input terminal in Range 0 10V corresponds to 0 100 1 A U 1 UI...

Page 78: ...ntent when LED U is ON It is helpful for getting the AC motor drive s status by this parameter D U O I E O N E FF S t t a E SE E EE 0 EE 6 08 E E E E Terminal MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD S...

Page 79: ...99 It is used digital setting method Digital 4 decimal point number 0 no decimal point 1 1 decimal point and so on Digit 0 3 40 to 9999 the corresponding value for the max frequency e Us C r E f oe c...

Page 80: ...Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 1 to 9998 and 10000 to 65535 Display 0 No password set or successful input in Pr 00 07 1 Password has been set To set a password...

Page 81: ...r OFF ON to re enter the password Incorrect Password END Displays 00 when entering correct password into Pr 00 07 Correct Password END 00 07 00 08 00 08 00 07 00 09 Control Method Control mode VF VFPG...

Page 82: ...sipation Current Wave Significant Minimal Minimal Minimal Significant Significant From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise AC motor...

Page 83: ...ameter determines the drive s master frequency source 00 15 Source of the Operation Command Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 1 Settings 1 External terminals 2 RS 485 serial c...

Page 84: ...60Hz the setting should be 60Hz If the motor is 50Hz it should be set to 50Hz 01 02 1st Output Voltage Setting Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 230V series 0 1 to 255 0V F...

Page 85: ...TQCPG Settings 0 00 120 00Hz Factory Setting 0 00 01 08 4th Output Voltage Setting Unit 0 1 Control mode VF VFPG Settings 230V series 0 1 to 255 0V Factory Setting 0 0 460V series 0 1 to 510 0V Facto...

Page 86: ...alue of min output frequency and start frequency The larger value will be start frequency When min output frequency start frequency When start frequency min output frequency min output frequency start...

Page 87: ...tory setting 1 00 Settings 0 00 600 00 sec The Acceleration Time is used to determine the time required for the AC motor drive to ramp from 0Hz to Maximum Output Frequency Pr 01 00 The Deceleration Ti...

Page 88: ...e jog command is OFF the AC motor drive will decelerate from Jog Frequency to zero The used Accel Decel time is set by the Jog Accel Decel time Pr 01 20 Pr 01 21 The JOG command can t be executed when...

Page 89: ...or Acceleration Departure Time S1 Unit 0 01 01 25 S curve for Acceleration Arrival Time S2 Unit 0 01 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 1 00 Settings 0 00 25 00 sec 01 26 S curve for...

Page 90: ...ccel time 01 13 decel time Time 01 25 S2 01 26 S3 01 24 S1 01 27 S4 01 30 S5 01 29 Switch frequency for S3 S 4 changes to S5 01 28 Mode Selection when Frequency Fmin Control mode VF VFPG SVC Factory s...

Page 91: ...Chapter 4 Parameters 4 36 Revision Nov 2008 VLE1 SW V1 03 The AC motor drive will stop by the setting of this parameter when canceling RUN command Refer to the figure in Pr 01 29 for details...

Page 92: ...rantee the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch This parameter is used to control operation from external terminals Ther...

Page 93: ...VFPG SVC FOCPG TQCPG FOCPM 0 no function 1 multi step speed command 1 2 multi step speed command 2 3 multi step speed command 3 4 multi step speed command 4 5 Reset 6 JOG command 7 acceleration decel...

Page 94: ...5 step speeds could be conducted through the digital statuses of the 4 terminals and 17 in total if the master speed and JOG are included Refer to Pr 04 00 04 14 5 Reset After the error of the drive i...

Page 95: ...will execute reverse Jog command 26 Reserved 27 ASR1 ASR2 selection ON speed will be adjusted by ASR 2 setting OFF speed will be adjusted by ASR 1 setting 28 Emergency stop EF1 Motor coasts to stop Wh...

Page 96: ...EPS when EPS is applied and this function is ON Frequency Time 07 03 07 04 02 29 02 30 frequency output operation command FWD RE V multi function output terminal d 12 mechanical brake multi function...

Page 97: ...bit9 bit8 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD 02 11 Multi function Output 1 RA RB RC Relay1 Factory Setting 11 02 12 Multi function Output 2 MRA MRC Relay2...

Page 98: ...Warning output 21 Over voltage warning 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication Pr 00 15 0 25 Forward command 26 Reverse command...

Page 99: ...que detection time OT2 9 Drive Ready Active when the drive is ON and no abnormality detected 10 User defined Low voltage Detection Active when the DC Bus voltage is too low refer to Pr 06 00 low volta...

Page 100: ...and Active when the operation direction is reverse 27 Output when Current Pr 02 33 Active when current is Pr 02 33 28 Output when Current Pr 02 33 Active when current is Pr 02 33 29 Output when freque...

Page 101: ...ing and OFF when the drive is stop The multi function output terminals MO3 MO10 need to use with EMVL IODA01 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 MO10 MO9 MO8 MO7...

Page 102: ...F VFPG SVC FOCPG FOCPM Factory setting 2 00 02 27 Desired Frequency Attained 2 Unit 0 01 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 60 00 50 00 02 28 The Width of the Desired Frequency Attai...

Page 103: ...rake bounce time of mechanical brake RUN STOP 02 29 Brake release delay time when elevator starts RUN STOP 02 30 Brake engage delay time when elevator stops DCbrake DCbrake Mechanical brake release br...

Page 104: ...tch frequency for S3 S4 changes to S5 01 12 accel time 01 13 decel time Start forward running start reverse running multi step speed1 multi step speed2 multi step speed3 frequency output DC brake mult...

Page 105: ...undary for External Terminals Unit 0 01 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 Settings 0 00 120 00Hz When output frequency is 02 34 it will activate the multi function termin...

Page 106: ...and torque limit under speed mode 3 Torque compensation command 4 5 Reserved 6 P T C thermistor input value 7 Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive nega...

Page 107: ...ffset 03 00 02 Analog input selections AUI1 ACI AUI2 03 03 05 Analog input bias AUI1 ACI AUI2 03 06 08 AUI1 ACI A UI2 bias mode 07 19 1 Analog input 03 00 02 Bias mode 03 06 08 B ias 03 03 05 Analog i...

Page 108: ...e VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 03 08 Positive negative Bias Mode AUI2 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 0 Zero bias 1 Lower than bias bias 2 Grea...

Page 109: ...analog signals such as those entering AUI ACI and AUI2 These interferences constantly affect the stability of analog control and using the Input Noise Filter will create a more stable system If Pr 03...

Page 110: ...nd 19 20 Reserved 03 18 Analog Output Gain 1 Unit 0 1 03 21 Analog Output Gain 2 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 100 0 Settings 0 to 200 0 This parameter is set the...

Page 111: ...01 04 08 8th Step Speed Frequency Unit 0 01 04 09 9th Step Speed Frequency Unit 0 01 04 10 10th Step Speed Frequency Unit 0 01 04 11 11th Step Speed Frequency Unit 0 01 04 12 12th Step Speed Frequency...

Page 112: ...set to 2 if the motor can t separate from the load 3 Fill in Pr 01 02 Pr 01 01 Pr 05 01 Pr 05 02 Pr 05 03 and Pr 05 04 with correct values Refer to motor capacity to set accel decel time 4 When Pr 05...

Page 113: ...A 25 120 05 02 Rated Power of Motor Unit 0 01 Control mode SVC FOCPG TQCPG Factory setting Settings 0 00 to 655 35 kW Factory Setting It is used to set rated power of the motor The factory setting is...

Page 114: ...Settings 0 001 to 10 000 sec 05 11 Slip Compensation Time Constant Unit 0 001 Control mode SVC Factory setting 0 100 Settings 0 001 to 10 000 sec Setting Pr 05 10 and Pr 05 11 change the response tim...

Page 115: ...Slip Deviation Unit 0 1 Control mode VFPG SVC FOCPG Factory setting 1 0 Settings 0 0 to 10 0 sec 05 16 Over Slip Treatment Control mode VFPG SVC FOCPG Factory setting 0 Settings 0 Warn and keep opera...

Page 116: ...de VF VFPG SVC FOCPG TQCPG Factory setting 00 Settings 00 to 65535 Pr 05 18 and Pr 05 19 are used to record the motor operation time They can be cleared by setting to 00 and time which is less than 60...

Page 117: ...rn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop It is used to set the phase loss treatment The phase loss will effect driver s control characteristic and life 06 02 Over Current...

Page 118: ...put frequency by Pr 06 04 setting to prevent the motor stall If the output current is lower than the setting specified in Pr 06 03 the drive will accelerate by Pr 06 04 again to catch up with the set...

Page 119: ...Detection Level OT1 Unit 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 150 Settings 10 to 250 06 07 Over torque Detection Time OT1 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM F...

Page 120: ...utput Terminal is to over torque detection the output is on Please refer to Pr 02 11 02 22 for details 5 Pr 06 06 Pr 06 09 Pr 06 07 06 10 current 06 11 Current Limit Unit 1 Control mode FOCPG TQCPG Fa...

Page 121: ...eat Sink Over heat OH Warning Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 85 0 Settings 0 0 to 110 0 o C 06 15 Stall Prevention Limit Level Unit 1 Control mode VF VFPG SVC Fact...

Page 122: ...lt GFF 5 IGBT short circuit occ 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at sto...

Page 123: ...or Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback sta...

Page 124: ...ings of Pr 06 22 Pr 06 25 setting 1 it is set by the binary setting and please refer to the following example for details Example Assume that Pr 02 15 Multi function Output 5 MO3 is set to 35 Fault ou...

Page 125: ...on error cd0 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error Hd0 37 Over current detection error H...

Page 126: ...rminals will be activated It needs to convert binary value to decimal value to fill in Pr 06 22 to Pr 06 25 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 0 No fault 1 Ov...

Page 127: ...gnal output 21 over load oL 150 1Min 22 Motor 1 over load EoL1 23 Reserved 24 Motor PTC overheat oH3 25 Reserved 26 over torque 1 ot1 27 over torque 1 ot2 28 Reserved 29 Reserved 30 Memory write in er...

Page 128: ...stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 Reserved 52 Password error PcodE 5...

Page 129: ...G SVC FOCPG TQCPG FOCPM Factory setting 50 0 Settings 0 0 to 100 0 It is used to set the PTC level and the corresponding value for 100 is max analog input value 06 28 Filter Time for PTC Detection Uni...

Page 130: ...s the level of DC Brake Current output to the motor during start up and stopping When setting DC Brake Current the Rated Current Pr 00 01 is regarded as 100 It is recommended to start with a low DC Br...

Page 131: ...07 04 07 06 DC Brake Proportional Gain Unit 1 Control mode VF VFPG SVC Factory Setting 50 Settings 1 to 500Hz It is used to set the output voltage gain when DC brake 07 07 Dwell Time at Accel Unit 0 0...

Page 132: ...an ON AC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature attained 4 Fan always OFF This parameter is used for the fan control When setting to 3 fan will start to r...

Page 133: ...the control and response situation 07 16 Speed Limit Selection Control mode TQCPG Factory Setting 0 Settings 0 By Pr 07 17 and Pr 07 18 1 Frequency command source Pr 00 14 07 18 00 14 07 17 00 14 07 1...

Page 134: ...20 or 21 02 01 02 08 is set to 19 02 01 02 08 is set to 20 02 01 02 08 is set to 21 Torque offset OFF OFF OFF None OFF OFF ON 07 25 OFF ON OFF 07 24 OFF ON ON 07 25 07 24 ON OFF OFF 07 23 ON OFF ON 07...

Page 135: ...e torque speed 06 11 current limit 06 11 current limit 06 11 current limit 06 11 current limit Reverse motor mode Forward motor mode Forward motor mode Reverse motor mode The level of torque limit wil...

Page 136: ...ration Time 2 3 By deceleration Time 3 4 By deceleration Time 4 5 By Pr 01 31 When the multi function input terminal is set to 10 or 14 and it is ON the AC motor drive will be operated by Pr 07 28 07...

Page 137: ...will write the measure value into Pr 08 05 to Pr 08 07 Rs Lq The steps to AUTO Tuning are Dynamic measure 1 Make sure that all the parameters are set to factory settings and the motor wiring is corre...

Page 138: ...r 08 09 It will display Auto Tuning Err on the keypad when stopping by the fault of the AC motor drive or human factor to show the failed detection At this moment please check the connections of the w...

Page 139: ...or poles must be an even number 08 05 Rs of Motor Unit 0 001 Control mode FOCPM Factory setting 0 000 Settings 0 000 65 535 08 06 Ld of Motor Unit 0 1 Control mode FOCPM Factory setting 0 0 08 07 Lq o...

Page 140: ...rmanent magnet motor When it doesn t have origin adjustment for encoder Pr 08 09 is 360 0 it can only ensure that the motor operation efficiency can be up to 86 of the best efficiency In this situatio...

Page 141: ...d the communication address for each AC motor drive must be different and unique 09 01 Transmission Speed Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 9 6 Settings 4 8 to 115 2k...

Page 142: ...Modbus RTU mode protocol 8 E 1 15 Modbus RTU mode protocol 8 O 1 16 Modbus RTU mode protocol 8 E 2 17 Modbus RTU mode protocol 8 O 2 1 Control by PC or PLC A VFD VL can be set up to communicate on Mod...

Page 143: ...2 Start bit 0 1 2 3 4 5 6 Even parity Stop bit 11 bit character frame 8 E 1 Start bit 0 1 2 3 4 5 6 Stop bit 11 bit character frame 8 O 1 Odd parity 7 7 7 8 bit character 8 bit character 3 Communicati...

Page 144: ...ss 01 0FH AC drive of address 15 10H AC drive of address 16 FEH AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 1 31H 0 30H RTU mode Address...

Page 145: ...FH 00H CRC CHK High F7H Content of address 2103H 00H CRC CHK Low FEH CRC CHK High 5CH 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is...

Page 146: ...rting data address 0 Starting data address 0 0 0 0 0 0 0 Number of data count by word 2 Number of data count by word 2 0 E Number of data count by byte 4 LRC Check 8 1 CR 3 END LF 8 The first data con...

Page 147: ...a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC regist...

Page 148: ...b0 1 reg_crc reg_crc 1 0xA001 else reg_crc reg_crc 1 return reg_crc 3 5 Address list The contents of available addresses are shown as below Content Address Function AC drive Parameters GGnn H GG mean...

Page 149: ...d Bit 7 Reserved Bit 8 1 Master frequency Controlled by communication interface Bit 9 1 Master frequency controlled by analog external terminals signal Bit 10 1 Operation command controlled by communi...

Page 150: ...o 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H and exception code 02H ASCII mode RTU mode STX Address...

Page 151: ...ode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 2 0 Settings 0 0 200 0 ms This parameter is the response delay time after AC drive receives communication command as shown in the following PC or PLC...

Page 152: ...e Setting 1 or 5 The AC motor drive will output short circuit to detect the position of the electromagnetic pole At this moment the motor will generate a little noise Setting 2 The AC motor drive will...

Page 153: ...l of the motor speed This parameter defines the number of pulses for each cycle of the PG control 10 02 Encoder Input Type Setting Control mode VFPG FOCPG TQCPG FOCPM Factory Setting 0 Settings 0 Disa...

Page 154: ...er signal error pulse signal setting error or signal error if time exceeds the detection time for encoder feedback fault Pr 10 04 the PG signal error will occur Refer to the Pr 10 03 for encoder feedb...

Page 155: ...g it will start to accumulate time If detection time exceeds Pr 10 06 the encoder feedback signal error will occur Refer to Pr 10 09 encoder stall and slip error treatment 10 10 Mode Selection for UVW...

Page 156: ...ulation control P 2 Unit 0 1 Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 100 0 Settings 0 0 to 500 0 10 16 ASR Auto Speed Regulation control I 2 Unit 0 001 Control mode VF VFPG SVC FOCPG FOCP...

Page 157: ...efines the filter time of the ASR command When setting to 1 this function is disabled 10 19 Zero Speed Gain P Unit 0 01 Control mode FOCPM Factory Setting 80 00 Settings 0 00 to 655 00 When Pr 11 00 i...

Page 158: ...001 to 65 535sec 10 23 Filter Time of Zero Speed Unit 0 001 Control mode FOCPM Factory Setting 0 004 Settings 0 001 to 65 535sec 10 24 Time for Executing Zero Speed Control mode FOCPM Factory Setting...

Page 159: ...ilure Bit 0 1 PDFF function is enabled and system will generate an ASR setting Pr 10 11 10 16 will be invalid and Pr 11 09 to 11 10 will be valid YES NO Setting auto gain adjustment Pr 11 00 1 Adjust...

Page 160: ...trength of zero servo lock 10 20 10 21 11 01 Elevator Speed Unit 0 01 Control mode FOCPG FOCPM Factory Setting 1 00 Settings 0 10 to 3 00 m s 11 02 Sheave Diameter Unit 1 Control mode FOCPG FOCPM Fact...

Page 161: ...el and Pr 11 15 Elevator Acceleration This parameter can be used to adjust inertia ratio of load 11 06 Zero speed Bandwidth Unit 1 11 07 Low speed Bandwidth Unit 1 11 08 High speed Bandwidth Unit 1 Co...

Page 162: ...nction Pr 11 09 0 for Y connection switch and ASR1 ASR2 switch application 11 10 Gain for Speed Feed Forward Unit 1 Control mode FOCPG FOCPM Factory Setting 0 Settings 0 to 500 Pr 11 09 and Pr 11 10 w...

Page 163: ...VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 500 Settings 0 001 to 65 535 s It is used to lower the blinking frequency of LCD display 11 14 Motor Current at Accel Unit 1 Control mode FOCPM Factory Se...

Page 164: ...0 z E EE KPVL CC01 RUN JOG REV EXT PU STOP FWD S SY M TE A SP M RA E R TE E SE E EE 0 E6 0 0 0 E E KPVL CC01 RUN JOG REV EXT PU STOP FWD C AC S ES A EP M RA E R TE E SE E EE 0 E6 1 0 2 E E KPVL CC01...

Page 165: ...ATA KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 0 0 2 0 00 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 21 8 20 0 0 30 PROG DATA KPV...

Page 166: ...PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 0 0 2 0 00 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 2 21 8 70 0 0 30 PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP...

Page 167: ...rs 4 112 Revision Nov 2008 VLE1 SW V1 03 Group 13 View User defined Parameters 13 00 13 31 View User defined Parameters Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting Settings Refer to gro...

Page 168: ...rque compensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can acceler...

Page 169: ...be within spec If over voltage is occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact with DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occur...

Page 170: ...Check if voltage is within specification Change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs when breaker and m...

Page 171: ...g fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to speci fication Maybe AC motor drive has malfunction o...

Page 172: ...otor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No Yes Check if the wiring of terminals R S and T is OK Connect all three phase well Check if the screws of terminals are...

Page 173: ...ontact DELTA Press UP key to set frequency Yes Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal MI1 and between MI2 DCM is correct Yes Change switch or relay...

Page 174: ...of Pr 04 00 to Pr 04 14 are the same Press UP DOWN key to see if speed has any change If there is any change of the signal that sets frequency 10V 10V and 4 20mA Check if the wiring between MI1 MI8 t...

Page 175: ...Please contact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of...

Page 176: ...oise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 5 14 Environmental Condition Since AC motor drive is an electronic device you...

Page 177: ...e transformer for AC motor drive 2 Use reactor at the power input terminal of AC motor drive or decrease high harmonic by multiple circuit 3 If there is phase lead capacitor it should use serial react...

Page 178: ...n under normal operation Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life Basic check up items to detect if there were any abnormali...

Page 179: ...tput power is too small Replace the AC motor drive with the next higher power model E oc E at c De E el E E EE E FE E E 02 C e od a F u l t Over current during deceleration Output current exceeds trip...

Page 180: ...E ov E a t c c E el E E EE E FE E E 07 C e od a F u l t DC BUS over voltage during acceleration 230V DC 450V 460V DC 900V Corrective Actions 1 Check if the input voltage falls within the rated AC mot...

Page 181: ...e od a F u l t DC BUS voltage is less than Pr 06 00 during constant speed Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load E Lv E a t o St E pE E E EE E FE E...

Page 182: ...0 C e od a F u l t Fan failure Corrective Actions 1 Make sure that the fan is not obstructed 2 Return to the factory v I n t e r E e r E oL E E EE E FE E E 21 C e od a F u l t Overload The AC motor dr...

Page 183: ...E r r E FE E E 3 1 C e od a F u l t Internal EEPROM can not be read Corrective Actions 1 Press RESET key to the factory setting 2 Return to the factory u I s S mE s e n E or E E r r E FE E E 32 C e o...

Page 184: ...k cabling between drive and motor 2 Check the motor capacity and parameters settings 3 Retry again D PI b EF E k E o r r r E EE E FE E E 1 C e od a F u l t PID loss ACI Corrective Actions 1 Check the...

Page 185: ...When the multi function input terminals MI1 to MI8 are set to emergency stop and the AC motor drive stops output 2 Press RESET after fault has been cleared s Ba B e E c l o E k E E E EE E FE E E 5 1 C...

Page 186: ...displayed on the keypad please return to the factory f Sa y e t e ER y l a E r Er E FE E E 63 C e od a F u l t Safety loop error Corrective Actions 1 Check if the jumper JP18 is short circuit 2 Re pow...

Page 187: ...ault Code Information and Maintenance 6 10 Revision Nov 2008 VLE1 SW V1 03 NOTE Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate...

Page 188: ...s Methods and Criterion Daily Half Year One Year Check the ambient temperature humidity vibration and see if there are any dust gas oil or water drops Visual inspection and measurement with equipment...

Page 189: ...nance Period Check Items Methods and Criterion Daily Half Year One Year If there are any loose or missing screws Tighten or replace the screw If machine or insulator is deformed cracked damaged or wit...

Page 190: ...e static capacity when required Resistor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any peculiar smell or insulator cracks due to overhea...

Page 191: ...s and connectors Tighten the screws and press the connectors firmly in place If there is any peculiar smell and color change Visual and smell inspection If there is any crack damage deformation or cor...

Page 192: ...ation channel of cooling system Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any obstruction in the heat sink air intake or air outlet Visual inspection NO...

Page 193: ...Chapter 6 Fault Code Information and Maintenance 6 16 Revision Nov 2008 VLE1 SW V1 03 This page intentionally left blank...

Page 194: ...ltage Tolerance 10 180 264 V Input Rating Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 8 10 10 13 13 13 36 36 Voltage Class 460V Class Model Number VFD XXXVL 055 075 110 150 185...

Page 195: ...150 200 250 10 20 30 40 50 60 2 3 4 5 6 7 1 2 3 4 5 6 7 1 Time seconds Current Event Description Time s Current 1 Per torque 1 5 100 2 Accel up 3 175 3 Cruise 10 100 4 Decel up 3 115 5 Post 1 5 140 6...

Page 196: ...rve Frequency Setting Signal 0 10V 10V 4 20mA Control Characteristics Brake Torque About 20 Motor Protection Electronic thermal relay protection Over current Protection The current forces 220 of the o...

Page 197: ...Appendix A Specifications A 4 Revision Nov 2008 VLE1 SW V1 03 This page intentionally left blank...

Page 198: ...L AC motor drive has gone through rigorous quality control tests at the factory before shipment If the package is damaged during shipping please contact your dealer The accessories produced by Delta a...

Page 199: ...20 125 20 50 37 20 6 9600W 16 125 16 60 45 24 745 9600W 13 6 125 13 6 75 55 31 11 12000W 10 125 10 460V Series 100 75 42 7 19200W 6 8 125 6 8 NOTE 1 Please select the recommended resistance value Watt...

Page 200: ...nto consideration the safety of the environment when installing the brake resistors 6 If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures 7...

Page 201: ...tors Dimensions are in millimeter Order P N BR080W200 BR080W750 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 Model no L1 L2 H D W Max Weight g BR080W200 BR080W750 140 125 20 5 3 60 160...

Page 202: ...ssories Revision Nov 2008 VLE1 SW V1 03 B 5 Order P N BR500W030 BR500W100 BR1K0W020 BR1K0W075 Model no L1 L2 H D W Max Weight g BR500W030 BR500W100 335 320 30 5 3 60 1100 BR1K0W020 BR1K0W075 400 385 5...

Page 203: ...45 360 380 400 415 3V 660 690 720 760 800 830 6V 618 642 667 690 725 750 6V Input Rating DC Voltage 200 400VDC 400 800VDC Heat Sink Overheat Temperature over 95 C 203 o F Alarm Output Relay contact 5A...

Page 204: ...on Nov 2008 VLE1 SW V1 03 B 7 B 1 3 Dimensions for Brake Unit Dimensions are in millimeter inch VFDB2015 VFDB2022 VFDB4030 VFDB4045 80 0 3 15 121 0 4 76 189 5 7 46 200 0 7 87 130 0 5 12 R3 3 R0 13 ACT...

Page 205: ...Appendix B Accessories B 8 Revision Nov 2008 VLE1 SW V1 03 VFDB4132 VFDB4132 CHARGE ACT OC OH...

Page 206: ...3A 250 VFD110VL43A 50 VFD370VL43A 150 VFD150VL23A 125 VFD450VL43A 175 VFD150VL43A 60 VFD550VL43A 250 VFD185VL23A 150 VFD750VL43A 300 VFD185VL43A 75 B 3 Fuse Specification Chart Smaller fuses than thos...

Page 207: ...use Model I A Input I A Output I A Bussmann P N VFD300VL23A 110 120 225 JJN 225 VFD300VL43A 60 60 125 JJN 125 VFD370VL23A 142 145 250 JJN 250 VFD370VL43A 63 73 150 JJN 150 VFD450VL43A 90 91 175 JJN 17...

Page 208: ...0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 B 4 2 AC Output Reactor Recommende...

Page 209: ...67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 B 4 3 Applications for AC Reactor Connected in input circuit Application 1...

Page 210: ...reactor AC motor drive AC motor drive AC motor drive motor motor motor Application 2 Question Silicon rectifier and AC motor drive is connected to the same power Surges will be generated at the insta...

Page 211: ...ances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring...

Page 212: ...able above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of z...

Page 213: ...Built in 18 5 25 110 Built in 22 30 125 Built in 30 40 Built in 230Vac 50 60Hz 3 Phase 37 50 Built in 460V DC Choke Input voltage kW HP DC Amps Inductance mh 5 5 7 5 18 3 75 7 5 10 25 4 00 11 15 32 B...

Page 214: ...lay Display frequency current voltage and error etc S tatus Display Display of driver status Part Number STOP RESET Backward key Parameter Unit Key En able the keypad it can determine the source o f R...

Page 215: ...the drive to the keypad It can save two sets of parameter groups to keypad one set is from group 0 to group 13 R PA E AM P CO E YE E E EE E SE A ES E VE v 1E 1 0 0 Save the first set of parameter grou...

Page 216: ...n E SE E EE 0 EE A 0 m E ps t Ra E ed r Cu n r e t E EE S0 00 E EE 0 EE 0 1 0 r Pa e am r t e e ER s E et S0 02 0 E1 0 E1 0 E EE E EE E d En E E EE E EE E EE E EE E EE E E EE r Pa e am r t e e ER s E...

Page 217: ...version It fails to save to KPVL CC01 when it displays V It needs to save parameters from drive to KPVL CC01 first When READ 1 starts blinking it starts to save to KPVL CC01 Finish to save parameters...

Page 218: ...rubber magnet is shipped with the digital keypad Users can adhere to anywhere of the back of the digital keypad to stick on the case of the AC motor drive Please don t stick on the communication port...

Page 219: ...0V Power source common for encoder Reference level of the power of encoder A B Z A B Z Incremental line driver input Line driver RS422 Max input frequency 100 kHz U V W U V W Absolute line driver inp...

Page 220: ...put Signal Setting of the Frequency Divider It generates the output signal of division factor n after dealing with the input pulse Please set by the switch SW1 on the card ON 1 2 3 4 5 6 7 8 9 10 11 1...

Page 221: ...O A O B O B O A O A O B O B O X 1 X 1 A A B B A O A O B O B O A O A O B O B O A A B B A O A O B O B O A O A O B O B O NOTE When the switch is ON it means logic 0 A A and B B are the input signals of P...

Page 222: ...IGH it means that B leads A A A is a square wave input B O B O and B B should be input synchronously A O A O is the output of frequency divider Z O Z O of the PG card will act by the input signal of Z...

Page 223: ...ency divider Line driver RS422 Max output frequency 100 kHz TB1 Grounding Connected to the grounding of the power of the AC motor drive and used for PG shielding 2 Wire length Output Type of the Encod...

Page 224: ...SERVE reserved bit PIN1 I MODE input type setting of the division pulse PIN 2 O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division fact...

Page 225: ...B B of PG card should be square wave and B O B O is the indication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider When PIN 2 is set to 1 an...

Page 226: ...idenhain ERN1387 1 2 3 4 5 6 B A 7 Pin NO Terminal Name Pin NO Terminal Name 5a B 1b UP NC NC 1a C 4b R 7b C 4a R 2b D 6a A 6a D 2a A 5b 0V 3b B 2 Terminals descriptions Terminal Symbols Descriptions...

Page 227: ...B O B O Z O VP 0V A B Z EMVL PGH01 SIN SIN COS COS A B PG Z Encoder 4 Output Signal Setting of the Frequency Divider It generates the output signal of division factor n after dealing with the input p...

Page 228: ...is reserved PIN 5 12 are the denominator for the frequency divider PIN 5 is the low bit EX the setting of XXXX10101010 is that the input signal divides by 85 When PIN 2 and PIN 3 are set to 0 the inpu...

Page 229: ...ncy divider or input output type it needs to clear the counter value by clock reset bit PIN4 before operation Please set the switch to 1 after reset B 8 4 EMVL PGS01 Applicable encoders for EMVL PGS01...

Page 230: ...x 0 0 360 el 0 90 el 0 A B 0 8 1 2Vss 1Vss Z 120 0 SIN COS REFSIN REFCOS Sine line drive input incremental signal Input frequency 20kHz max REFSIN REFCOS 0 9 1 1V SIN CLOCK CLOCK CLOCK line drive outp...

Page 231: ...ing with the input pulse Please set by the switch SW1 on the card ON 1 2 3 4 5 1 RST Division Factor BIT0 BIT1 BIT2 BIT3 BIT4 0 1 ON O MODE O MODE output type setting of the division pulse RST clock r...

Page 232: ...ing of 10110 is that the input signal divides by 13 When the output pulse type of frequency divider is set to 0 A O A O B O B O OA GND and OB GND are the outputs of frequency divider When the output p...

Page 233: ...is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wir...

Page 234: ...move any paint on metal saddle for good ground contact with the plate and shielding saddle the plate with grounding Saddle on both ends Saddle on one end The length of motor cable When motor is driven...

Page 235: ...ction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 00 17 PWM carrier frequency NOTE...

Page 236: ...Appendix B Accessories Revision Nov 2008 VLE1 SW V1 03 B 39 Order P N RF110B43CA 60 33 200 120 398 382 26 20 382 7 0...

Page 237: ...Appendix B Accessories B 40 Revision Nov 2008 VLE1 SW V1 03 Order P N 50TDS4W4C Order P N 100TDS84C...

Page 238: ...Appendix B Accessories Revision Nov 2008 VLE1 SW V1 03 B 41 Order P N 200TDDS84C...

Page 239: ...Appendix B Accessories B 42 Revision Nov 2008 VLE1 SW V1 03 Order P N 150TDS84C Order P N 180TDS84C...

Page 240: ...tput terminal 10 0V 10 0V The analog output is defined by Pr 03 17 and Pr 03 20 MO3 MO10 Multifunction output terminals photocoupler The AC motor drive outputs every monitor signal such as operation i...

Page 241: ...19Vdc Impedance 720 10 Rated power about 800mW S3 A dry contact of a relay J1 S4 A dry contact of a relay Rated current 8 A Rated voltage max switch voltage 240 400 VAC Contact material AgSnO2 Contac...

Page 242: ...of the AC motor drive 2 operation method MI8 is ON the AC motor drive can output MI8 is OFF the AC motor drive can t output NOTE Please insert JP1 into the control board when this function is disable...

Page 243: ...Appendix B Accessories B 46 Revision Nov 2008 VLE1 SW V1 03 This page intentionally left blank...

Page 244: ...peed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time ra...

Page 245: ...ld be less than the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T Acc...

Page 246: ...ated current of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85 cos Motor power fac...

Page 247: ...se an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive 4 When an error occurs on the drive a protective circuit will be activated and the AC Motor...

Page 248: ...imited airflow produced by the motor s fan Consider external forced motor cooling 3 When the standard motor operates at low speed for long time the output load must be decreased 4 The load tolerance o...

Page 249: ...is too high please let the motor free run to stop coast 2 Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC mo...

Page 250: ...C motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW AC motor drive Motor 180 155 140 100 80 55 38 0320 60 120 60 s...

Page 251: ...Appendix C How to Select the Right AC Motor Drive C 8 Revision Nov 2008 VLE1 SW V1 03 This page intentionally left blank...

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