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Dell Color Laser Printer 2130cn, Service Manual

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Chapter 1   Troubleshooting

- Troubleshooting of a paper feeding system

Trouble substance

A yellow or black image printed is not overlapped on a cyan or magenta image correctly.

ESS and possible causative parts

- PHD UNIT (PL4.1.21)

- FUSER ASSY (PL6.1.1)

- TRANSFER ASSY (PL6.1.7)

- PWBA MCU (PL10.7.7)

Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
materials on the transfer path, such as staples, paper clips, scraps of paper and so on.

Step

Check

Remedy

Yes

No

1

Checking after replacing the PHD ASSY
Replace the PHD ASSY. (Refer to Removal 4/Replacement 
50.)
Does the error appear on the printed material when 
printing?

Go to step 2.

End of work.

2

Checking after replacing the TRANSFER ASSY
Replace the TRANSFER ASSY. (Refer to Removal 21/
Replacement 33.)
Does the error appear on the printed material when 
printing?

Go to step 3.

End of work.

3

Checking after replacing the PWBA MCU
Replace the PWBA MCU. (Refer to Removal 43/
Replacement 11.)
Does the error appear on the printed material when 
printing?

Replace the 
printer.

End of work.

Mnt05100KA

Mnt05101KA

paper feeding is late.

paper feeding is early.

Summary of Contents for Color Laser Printer 2130cn

Page 1: ...Dell 2130cn Service Manual 22 April 2010 ...

Page 2: ...ten permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own ...

Page 3: ...apter 8 Printer Specifications The content was reviewed 1 2st May 19 2010 1 2st version issued Introduction The content of 4 5 2 Caution la bel for toner cartridges was updated Chapter 5 Parts List Correction according to change of spare parts 2nd June 16 2010 2nd version issued Chapter 1 Troubleshooting The check result of development was reflected Chapter 3 RRP The error in writing was corrected...

Page 4: ...ntal or incidental damages resulting from technical or editorial errors or omissions in this manual the issue of this manual the execution of descriptions in this manual or the use of this manual This document is protected by copyright Do not photocopy or duplicate any part of this document in any form without written permission from Dell Inc ...

Page 5: ...If instructions are not observed injuries to workers or physical damage to assets including this laser printer may result Essentials for procedures steps rules and others Reference Incidental information to descriptions 3 Related documents Instruction manuals standard manuals Describe the operation and handling of this laser printer Performance specifications Describe in detail various specificati...

Page 6: ...tion to safety 4 1 Power source Keep the power plug disconnected during the maintenance operation to prevent electric shock burns and other damages If the power supply should be kept connected to measure voltage or for other similar reasons take sufficient care to prevent electric shock by following the procedures in this manual While the printer is on never touch live parts if not required Power ...

Page 7: ...to confirm the operation of driving part 4 3 High temperature units When servicing high temperature units securing unit etc be sure to turn them off to prevent burns injuries and other troubles Remove the power plug and start service processes after they have cooled down sufficiently Because high temperature units are still hot after they complete an operation wait at least 40 minutes before start...

Page 8: ...al You should be well aware that the laser beams are capable of injuring you and other people near the printer Laser beams have features as follows Frequencies are smaller in width than other beams sun and electric bulbs and phases are uniform so that high monochromatic and convergence performance can be obtained and thin beams of light can reach places at a long distance Being highly converged th...

Page 9: ... labels Warning labels and caution labels are attached to this laser printer to prevent accidents Check those labels for peeling or stains when servicing the printer 4 5 1 Caution label for high temperature units Rio00004KA ...

Page 10: ...vii 4 5 2 Caution label for toner cartridges Rio00006KA ...

Page 11: ...viii Wsb00007KA ...

Page 12: ...ix Rio Service Manual Version 1 2008 02 29 4 5 3 Caution label for SSI and tray Rio00008KA ...

Page 13: ...x 4 5 4 Caution label for ROS Rio00009KA ...

Page 14: ...xi 4 5 5 Caution label for transfer belt and PHD unit Rio00005KA ...

Page 15: ...xii Rio00012KA ...

Page 16: ...xiii 4 5 6 Caution label for duplex Rio00013KA ...

Page 17: ...xiv Blank Page ...

Page 18: ...xv Unpacking the Printer Take extreme care to avoid personal injuries Check the printer for evidence of any damages Peel all tapes off the printer Rio00010KB ...

Page 19: ...xvi Rio00011KB ...

Page 20: ...ridges vii 4 5 3 Caution label for SSI and tray ix 4 5 4 Caution label for ROS x 4 5 5 Caution label for transfer belt and PHD unit xi 4 5 6 Caution label for duplex xiii Unpacking the Printer xv Chapter 1 Troubleshooting 1 1 Chapter 2 Operation of Diagnostic 2 1 Chapter 3 Removal and Replacement Procedures 3 1 Chapter 4 Plug Jack P J Connector Locations 4 1 Chapter 5 Parts List 5 1 Chapter 6 Prin...

Page 21: ...1 009 340 Restart Printer Magenta Toner 1 43 Flows 12 009 340 Restart Printer Cyan Toner 1 45 Flows 13 009 340 Restart Printer Black Toner 1 47 Flows 14 010 317 Restart Printer 1 49 Flows 15 010 351 Restart Printer 1 50 Flows 16 010 354 Restart Printer 1 51 Flows 17 010 377 Restart Printer 1 52 Flows 18 Ready to Print 010 421 1 53 Flows 19 016 300 016 301 016 302 016 313 016 315 016 317 016 323 01...

Page 22: ...77 104 077 105 1 91 Flows 51 Paper Jam 077 107 1 93 Flows 52 Paper Jam 077 108 1 95 Flows 53 Close FrontCover 077 300 1 97 Flows 54 Close Side Cover 077 301 1 98 Flows 55 Paper Jam 077 900 1 99 Flows 56 Paper Jam 077 901 1 100 Flows 57 Paper Jam 077 907 1 102 Flows 58 Ready to Print 091 402 Replace PHD 091 935 1 104 Flows 59 PHD 091 912 1 105 Flows 60 Insert PHD 091 972 1 106 Flows 61 CTD Sensor D...

Page 23: ... 1 150 Flows 95 Grey Background 1 151 Flows 96 Skew 1 152 Flows 97 Paper damage 1 153 Flows 98 Unfusing 1 155 Flows 99 Color registration Color shift 1 156 Flows 100 Noise When power is turned on 1 159 Flows 101 Noise During standby 1 160 Flows 102 Noise During printing 1 161 Flows 103 Electrical Noise 1 162 Flows 104 AC 1 163 Flows 105 DC 1 164 Flows 106 Multiple Feed 1 165 Flows 107 Control Pane...

Page 24: ...c 016 758 1 209 FIP 1 29 Reached Limit 016 759 1 210 FIP 1 30 Invalid Job 016 799 1 211 FIP 1 31 Disk Full 016 980 1 212 FIP 1 32 Collate Full 016 981 1 213 FIP 1 33 MCU Flash Error 024 360 1 214 FIP 1 34 024 362 Restart Printer 1 215 FIP 1 35 Check Paper Size 024 910 1 216 FIP 1 36 Check Paper Size 024 911 1 217 FIP 1 37 Check Paper Size 024 914 1 218 FIP 1 38 Load Tray 1 024 965 1 219 FIP 1 39 L...

Page 25: ...961 1 293 FIP 1 76 CRUM ID 093 962 1 294 FIP 1 77 CRUM ID 093 963 1 295 FIP 1 78 CRUM ID 093 965 1 296 FIP 1 79 Insert PrintCart 093 970 1 297 FIP 1 80 Insert PrintCart 093 971 1 298 FIP 1 81 Insert PrintCart 093 972 1 299 FIP 1 82 Insert PrintCart 093 973 1 300 FIP 1 83 Ready to Print 094 422 094 911 Contact Support 1 301 FIP 1 84 Ready to Print 193 700 1 302 4 Image Quality Trouble 1 303 4 1 Ent...

Page 26: ...n Color shift 1 364 5 Abnormal Noise Trouble 1 367 5 1 Entry Chart for Abnormal Noise Troubleshooting 1 367 5 2 Operation Mode Table 1 368 FIP 1 N1 When Power is Turned On 1 368 FIP 1 N2 During Standby 1 370 FIP 1 N3 During Printing 1 371 6 Other FIP 1 374 FIP Electrical Noise 1 374 FIP AC 1 375 FIP DC 1 376 FIP Multiple Feed 1 377 FIP Control Panel Freezes 1 378 ...

Page 27: ...ecks should be made to confirm the trouble status before proceeding to the Fault Isolation Procedure FIP Operation of Diagnostic Chapter 2 Wiring Diagrams Chapter 7 and Principles of Operation Chapter 6 1 1 Flow of Troubleshooting Flow of the troubleshooting is as follows Check installation status Check trouble status Execute FIP Check for recovery End Send back printer or parts for technical chec...

Page 28: ...perature humidity and sudden tem perature changes 5 The printer is not installed at or near water facilities humidifier heating appliance fire dust or in airflow from air conditioner 6 The printer is not installed in a place subjected to volatile or inflammable gas 7 The printer is not installed under direct sunlight 8 The printer is installed in a well ventilated place 9 The laser printer is inst...

Page 29: ... to disconnect the connector P J16 on the PWBA MCU unless otherwise required When checking some parts with the Front Cover removed and the printer powered ON be sure to remove the connector P J15 on the MCU Otherwise a high voltage may be output from the HVPS When connecting the connecter P J15 on the MCU according to the instructions in the FIP never touch the HVPS and high voltage parts 4 When o...

Page 30: ...side is always at the AG analog ground SG signal ground or RTN return Therefore after checking of proper conductivity between AGs SGs or RTNs respectively the rear negative side can be connected to the PIN of AG SG or RTN instead of P J3 4PIN However care should be taken not to confuse AG SG and RTN because they are not on the same level 9 When measuring the voltage at small connectors use the ded...

Page 31: ...perator panel have no effect check and try the actions below Settings in the software program the printer driver or the printer utilities are overriding the set tings made on the operator panel a Change the menu settings from the printer driver the printer utilities or the software pro gram instead of the operator panel b Disable the settings in the printer driver the printer utilities or the soft...

Page 32: ...move the stack of envelops from the multiple purpose feeder MPF 5 If page breaks in unexpected places check and try the action below a Check the Job Timeout in the Basic Settings menu and increase the value 6 If a job prints from the wrong source or on the wrong print media check and try the action below a Check the Paper Size and Paper Type in the Tray Settings menu on the printer operator panel ...

Page 33: ...bers in a sheet of paper Grain is either grain long running the length of the paper or grain short running the width of the paper For 60 to 135 g m2 16 to 36 lb bond paper grain long fibers are recommended For papers heavier than 135 g m2 36 lb bond grain short is preferred Fiber Content Most high quality xerographic paper is made from 100 chemically pulped wood Paper containing fibers such as cot...

Page 34: ...paper identify the recommended print side of the paper This information is usually indicated on the paper package 3 Do not use paper that you have cut or trimmed yourself 4 Do not mix print media sizes weights or types in the same source This may result in a paper jam 5 Do not remove trays while a job is printing or Printing is displayed on the operator panel 6 Make sure the Paper Type and Paper S...

Page 35: ...Life Over When the remainder reaches 0 the following messages are displayed FUSER Near Life When the remainder reaches 30 50Kpv the following messages are displayed Life Over When the remainder reaches 0 the following messages are displayed Transfer Belt Near Life When the remainder reaches 30 100Kpv the following messages are displayed Life Over When the remainder reaches 0 the following messages...

Page 36: ...rator s operating method correct Turn off and turn on the Power Does error still occur when print is done by the problem mode When status code is displayed When image quality trouble is occurred When abnormal noise is occurred Instruct how to operate End of work Refer to 2 3 Status Code List Refer to 4 1 Entry Chart for Image Quality Troubleshooting Refer to 4 4 Image Quality FIP Refer to 5 1 Entr...

Page 37: ...d firmware trap 02 Unexpected firmware trap 03 I2C retry error 04 Unexpected firmware trap 05 Unexpected firmware trap 07 Master fail 1 08 Master fail 2 09 NVM illegal data 0A Over dispense 0B Unexpected firmware trap 0C Unexpected firmware trap 0D Unexpected firmware trap 0E Unexpected firmware trap 0F Unexpected firmware trap 10 Unexpected firmware trap 11 Unexpected firmware trap 12 Unexpected ...

Page 38: ...s detected Pressing three keys L K shows detail error code Line1 006 370 Line2 Code XX 01 SOS Rotating up defect 02 SOS Interval defect 03 LD defect Flows 6 FIP 1 6 007 340 Restart Printer Contact Support IfMessageReturns Printer error Turn off the printer and turn it on again Contact customer support if this failure is repeated 007 340 IOT Motor Failure Main Motor failure is detected Flows 7 FIP ...

Page 39: ... 08 or 80 K Toner Patch Error 09 or 90 Y and K toner Patch Error 0A or A0 M and K Toner Patch Error 0B or B0 Y M and K Toner Patch Error 0C or C0 C and K Toner Patch Error 0D or D0 Y C and K Toner Patch Error 0E or E0 M C and K Toner Patch Error 0F or F0 Y M C and K Toner Patch Error Flows 10 Y Flows 11 M Flows 12 C Flows 13 K FIP 1 10 Y FIP 1 11 M FIP 1 12 C FIP 1 13 K 010 317 Restart Printer Res...

Page 40: ...Line1 010 377 Line2 Code XX 01 NC circuit fail 02 NCD snap out 03 NCD fail 04 NCC snap out 05 NC comp fail 06 NC STS temp over 07 STS NC temp over 08 NC comp fail 09 NC overheat 0A STS snap out 0B STS overheat 0C Low temp1 0D Low temp2 0E Timeout 1 0F Timeout 2 10 Timeout 3 11 Relay cutoff 1 12 Relay cutoff 2 13 Relay cutoff 3 Flows 17 FIP 1 17 Ready to Print 010 421 Replace Fuser Now Contact Supp...

Page 41: ...t Printer Contact Support IfMessageReturns Printer error Turn off the printer and turn it on again Contact customer support if this failure is repeated 016 315 ESS On Board RAM R W Check Fail The error is detected by on board RAM R W check during initialization Flows 19 FIP 1 19 016 316 Restart Printer Reseat Memory Contact Support Printer error Turn off the printer Remove the additional memory mo...

Page 42: ...Contact Support Printer error Turn off the printer and turn it on again Contact customer support if this failure is repeated 016 338 Wireless Option Error The error is detected by Wireless option check Flows 21 FIP 1 21 016 340 Restart Printer Contact Support IfMessageReturns Printer error Turn off the printer and turn it on again Contact customer support if this failure is repeated 016 340 On Boa...

Page 43: ...tcol Adapter error is detected when it is connected to the printer Flows 22 FIP 1 22 016 370 Restart Printer Contact Support IfMessageReturns Printer error Turn off the printer and turn it on again Contact customer support if this failure is repeated 016 370 IOT ESS Communication Fail Communication failure between IOT and ESS is detected Flows 23 FIP 1 23 Invalid ID 016 383 Data Violation Press se...

Page 44: ... 391 Download Protect Error Download was attempted under the condition where it is prohibited Flows 24 FIP 1 24 Erase Flash Err 016 392 Contact Support IfMessageReturns Firmware download delete error has occurred Contact customer support if this failure is repeated 016 392 Download Delete Error An error was detected at Flash memory erasing Flows 24 FIP 1 24 Write Flash Err 016 393 Contact Support ...

Page 45: ... PDL error occurs Flows 26 FIP 1 26 Invalid User 016 757 Account Denied Press Set Authentication error has occurred The account is not registered Please inquire of the system administrator 016 757 Auditron Invalid User Account error occurs Flows 27 FIP 1 27 Disabled Func 016 758 Denied Col print Press Set Function unavailable It is a function that cannot be used Please inquire of the system admini...

Page 46: ... continue processing the current print job Flows 31 FIP 1 31 Collate Full 016 981 Job too Large Press Set Disk space is insufficient and cannot continue processing the current print job Press Set Button to clear the message and cancel the current print job Please click the Show Me How Button for details 016 981 Collate Full Collate Full error occurred Flows 32 FIP 1 32 MCU Flash Error 024 360 Cont...

Page 47: ...24 914 Load SSF XX Load SSF YY XX Paper Size YY Paper Type Actual paper size in tray and specified paper size are different Load the specified paper in SSF Paper Size XX Paper Type YY 024 914 IOT Paper Size Mismatch The paper size mismatch in SSF is detected Flows 37 FIP 1 37 Load Tray 1 024 965 Load Tray 1 XX Load Tray 1 YY XX Paper Size YY Paper Type No paper detected Load the specified paper in...

Page 48: ...pen and close the Front Cover Please click the Show Me How Button for details 071 100 IOT Tray1 Misfeed JAM Regi Sensor is not turned ON within the specified time after feeding a paper from Tray 1 Flows 42 FIP 1 42 Paper Jam 072 100 Open Tray2 Remove Paper Open Close Front Cover Paper Jam has occurred at the Tray 2 Remove the Tray 2 and remove the jammed paper Open and close the Front Cover Please...

Page 49: ...ont Cover Please click the Show Me How Button for details 075 102 IOT SSF Paper Pullout JAM Though it tried to feed a paper from SSF the paper was not loaded or it was pulled out forcibly from SSF Flows 46 FIP 1 46 Check SSF 075 922 Remove Paper SSF No Message IOT SSF Paper Staying Feeding from Tray fails due to a sheet remaining in the SSF Flows 47 FIP 1 47 Check SSF 075 923 Reseat Paper SSF The ...

Page 50: ...ont Cover and the Duplexer Then remove the jammed paper Close the Front Cover Please click the Show Me How Button for details 077 107 IOT Duplex Misfeed JAM The Regi sensor is not turned on within the specified time Flows 51 FIP 1 51 Paper Jam 077 108 Open Front Cover Duplexer Remove Paper Paper Jam has occurred at the Duplexer Push the Side Button to open the Front Cover and the Duplexer Then rem...

Page 51: ...ns at the Regi Sensor Flows 56 FIP 1 56 Paper Jam 077 907 Open Front Cover Duplexer Remove Paper Paper Jam has occurred at the Duplexer Push the Side Button to open the Front Cover and the Duplexer Then remove the jammed paper Close the Front Cover Please click the Show Me How Button for details 077 907 IOT Remain Duplex JAM The paper remains at the Duplex Flows 57 FIP 1 57 Ready to Print 091 402 ...

Page 52: ...nsor 092 410 CTD Sensor Contamination Pre Warning Contamination of the CTD ADC Sensor is detected Flows 61 FIP 1 61 Ready to Print 093 423 Yellow Cartridge Is close to life The Yellow Cartridge needs to be replaced soon 093 423 IOT Y CRU Near Life Yellow Cartridge is going replacement time Flows 62 FIP 1 62 Ready to Print 093 424 MagentaCartridge Is close to life The Magenta Cartridge needs to be ...

Page 53: ...Shake Cartridge 093 922 Remove and Shake Black Cartridge The sealing tape is still on the Black Cartridge Open the Side Cover Pull the toner seal straight up to remove it 093 922 IOT K Toner Low Density Detects low density of black Flows 69 FIP 1 69 Replace Cart 093 930 Replace Yellow Cartridge The Yellow Cartridge need to be replaced now Open the Side Cover Then remove the used Yellow Cartridge a...

Page 54: ...er Then remove the used Cyan Cartridge and install a new one Please click the Show Me How Button for details 093 934 IOT C CRU Waste Full Waste Toner Counter value has reached replacement time Flows 70 FIP 1 70 Replace Cart 093 935 Replace MagentaCartridge The Magenta Cartridge need to be replaced now Open the Side Cover Then remove the used Magenta Cartridge and install a new one Please click the...

Page 55: ...lled Open the Side Cover Remove the unsupported Magenta Cartridge and install a supported one Please click the Show Me How Button for details 093 961 IOT CRUM ID Error CRUM ID error of Magenta Cartridge is detected Flows 75 FIP 1 75 CRUM ID 093 962 Reseat Cyan Cartridge An unsupported Cyan Cartridge is installed Open the Side Cover Remove the unsupported Cyan Cartridge and install a supported one ...

Page 56: ...tached is detected Flows 79 FIP 1 79 Insert PrintCart 093 971 Insert MagentaCartridge The Magenta Cartridge is either missing or not fully inserted into the printer Open the Side Cover and make sure that the Magenta Cartridge have been fully installed Please click the Show Me How Button for details 093 971 IOT MCRU Detached Magenta Cartridge detached is detected Flows 80 FIP 1 80 Insert PrintCart ...

Page 57: ...rinter error Contact customer support if this failure is repeated 094 422 IOT Transfer Belt Life Pre Warning The Transfer Assy is going to reach the replacement time Flows 83 FIP 1 83 094 911 Contact Support 094 911 IfMessageReturns Printer error Contact customer support if this failure is repeated 094 911 IOT Transfer Belt Life Over Transfer Assy has reached the replacement time Flows 83 FIP 1 83...

Page 58: ...off and on No END Yes No END If the error occurred again replace the Printer Yes Checking the FAN installation Reseat the FAN Refer to Removal 40 Replacement 14 Does the error still occur when the power is turned off and on No END Yes Checking after replacing the FAN Replace the FAN Refer to Removal 40 Replacement 14 Does the error still occur when the power is turned off and on No END Yes Checkin...

Page 59: ...test referring to the Printer Information via the Tool Box Checked by Printer Information of the Printer Settings Report tab in Tool Box For the latest version information refer to the Dell Support Web Site Is the firmware the latest version No Checking after replacing the PWBA MCU Replace the PWBA MCU Refer to Removal 43 Replacement 11 Download the latest version of the firmware from the Dell Sup...

Page 60: ...memory is displayed on the LCD The part corresponding to failure parts code address code on a memory is shown below Code 1000 17FF Printer 3000 30FF Printer 3100 31FF Yellow Toner Cartridge 3200 32FF Magenta Toner Cartridge 3300 33FF Cyan Toner Cartridge 3400 34FF Black Toner Cartridge 3800 38FF Printer When 3100 31FF 3200 32FF 3300 33FF and 3400 34FF are displayed Reseat and check the correspondi...

Page 61: ...ptions Is optional 250 sheet feeder displayed on the list No Yes Check that the interface connector on the printer is not broken Is interface connector normal No END If the error occurred again replace the Printer Yes Replace the optional 250 sheet feeder Does the error still occur after turning the power off and on No END Replace the printer Replace the optional 250 sheet feeder ...

Page 62: ...Options Is optional FEEDER ASSY DUP displayed on the list No Yes Check that the interface connector on the printer is not broken Is interface connector normal No END If the error occurred again replace the Printer Yes Replace the optional FEEDER ASSY DUP Does the error still occur after turning the power off and on No END Replace the printer Replace the optional FEEDER ASSY DUP ...

Page 63: ...ooting Flows 6 006 370 Restart Printer Yes Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 Replacement 9 Does the error still occur when the power is turned off and on No END Replace the Printer ...

Page 64: ...ration Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 0 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No END Yes Yes Checking the error Reseat the PHD ASSY Does the error still occur after turning the power off and on No END Replace the DRIVE ASSY MAIN Refer to Removal 32 Replacement 22 ...

Page 65: ...tab in the Tool Box Panel Operation Checked by Digital Output DO 5 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No END Yes Yes Checking the error Reinstall the PHD ASSY and FUSER ASSY Does the error still occur after turning the power off and on Warning Do work only after the FUSER unit has cooled to room temperature No END Replace the DRIVE ASSY SUB Refer ...

Page 66: ...ace the Printer Yes Checking the error Does the error still occur when the power is turned off and on No END Yes Checking after replacing the DRIVE ASSY PH Replace the DRIVE ASSY PH Refer to Removal 31 Replacement 23 Does the error still occur when turning on the power No END ...

Page 67: ... CTD ADC Sensor and if it is dirty wipe it with a clean dry cloth or a cotton swab Close the front cover when work is complete Does the error still occur after turning the power on No END Yes Checking after reseating the TONER CARTRIDGE Y Reseat the TONER CARTRIDGE Y and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No END Call the D...

Page 68: ... PC Operation Checked by the Dispense Motor Configuration Check Yellow of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 21 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Replace the Printer ...

Page 69: ... CTD ADC Sensor and if it is dirty wipe it with a clean dry cloth or a cotton swab Close the front cover when work is complete Does the error still occur after turning the power on No END Yes Checking after reseating the TONER CARTRIDGE M Reseat the TONER CARTRIDGE M and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No END Call the D...

Page 70: ...C Operation Checked by the Dispense Motor Configuration Check Magenta of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 23 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Replace the Printer A ...

Page 71: ...CTD ADC Sensor and if it is dirty wipe it with a clean dry cloth or a cotton swab Close the front cover when work is complete Does the error still occur after turning the power on No END Yes Checking after reseating the TONER CARTRIDGE C Reseat the TONER CARTRIDGE C and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No END Call the DE...

Page 72: ...PC Operation Checked by the Dispense Motor Configuration Check Cyan of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 25 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Replace the Printer A ...

Page 73: ...CTD ADC Sensor and if it is dirty wipe it with a clean dry cloth or a cotton swab Close the front cover when work is complete Does the error still occur after turning the power on No END Yes Checking after reseating the TONER CARTRIDGE K Reseat the TONER CARTRIDGE K and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No END Call the DE...

Page 74: ...PC Operation Checked by the Dispense Motor Configuration Check Black of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 27 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Replace the Printer A ...

Page 75: ...ower is turned off and on No Yes Checking after replacing the FUSER ASSY Replace the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down After replacement be sure to clear the life counter value Refer to the Tech Sheet Does the error still occur when the power is turned off and on No END Yes Yes Checking the error Does the error still occur when the power is turned off and ...

Page 76: ...SY Replace the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down After replacement be sure to clear the life counter value Refer to the Tech Sheet Does the error still occur when the power is turned off and on No Yes END Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 77: ...1 51 Chapter 1 Troubleshooting Flows 16 010 354 Restart Printer Yes Checking the error Does the error still occur when the power is turned off and on No END Replace the Printer ...

Page 78: ...ter replacing the FUSER ASSY Replace the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down After replacement be sure to clear the life counter value Refer to the Tech Sheet Does the error still occur when the power is turned off and on No END Yes Yes Checking the error Does the error still occur when the power is turned off and on No END END Replace the LVPS Refer to Remo...

Page 79: ...the FUSER ASSY Replace the FUSER ASSY Warning Do work only after the FUSER unit has cooled to room temperature After replacement be sure to clear the life counter value Does the error still occur after turning the power off and on No END Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 80: ...ding process Never power off the printer or the computer until the downloading process completes and never interrupt the downloading process Yes Checking the error code Error code is 016 317 No Yes Check whether the version of the firmware is the latest referring to the Printer Information via the Tool Box Checked by Printer Information of the Printer Settings Report tab in Tool Box For the latest...

Page 81: ...e IP address Can you change the IP address No Yes Checking the internet connectivity Is there any internet connection available for your PC No Yes Changing the IP address Contact your system administrator for obtaining a new IP address Refer to Reference_1 for details of how to change the IP address Does the error persist when the power is turned off and on No Replace the Printer Replace the PWBA ...

Page 82: ...r goes into the Download Mode with a message Download Mode Ready Then activate firmware update tool and follow the instruction displayed While the firmware download is being executed the printer displays a message Writing USB F W and the computer displays a progress bar and may be restarted during the downloading process Never power off the printer or the computer until the downloading process com...

Page 83: ...he error still occur when turning on the power No END Yes Checking after replacing the Memory Card Replace the Memory Card Does the error still occur when turning on the power No END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Yes Checking the Memory Card Is the customer using the recommended memory card No Replace the Memory Card ...

Page 84: ... Checking after replacing the Wireless Printer Adapter Replace the Wireless Printer Adapter after turning off the power Does the error still occur when turning on the power No END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Yes Checking the Connected device to the USB port on the PWBA ESS Is the Wireless Printer Adapter connected to the USB port on the PWBA ESS No Connect the Wireless ...

Page 85: ...g the Network Adapter Replace the Network Protocol Adapter Refer to Removal 56 Replacement 56 Does the error still occur when the power is turned off and on No END Yes Yes Checking the Network Protocol Adapter Is the Network Protocol Adapter installed No END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Yes Checking the error Does the error still occur when the power is turned off and on...

Page 86: ...le pressing the MENU button and 3 SET button at the same time Keep the buttons pressed until the message Reset Security Init Network is displayed 3 Press the 3 SET button 4 Press the 3 SET button when the message Init Network Are you sure 5 Power OFF the printer and then ON when the message Reset Security Init Network is displayed In the event of loss of the Network Protocol Adapter the following ...

Page 87: ...gress bar and may be restarted during the downloading process Never power off the printer or the computer until the downloading process completes and never interrupt the downloading process Yes Download the latest version of the firmware from the Dell support website and update the firmware with F W Download DL Mode Refer to Refernce_1 Does the error still occur when the power is turned off and on...

Page 88: ...ecked by Printer Information of the Printer Settings Report tab in Tool Box For the latest version information refer to the Dell Support Web Site Is the firmware the latest version No Download the latest version of the firmware from the Dell Support Web Site Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur when the power is turned off and on No Yes END Replace t...

Page 89: ...onal memory Yes Checking the memory capacity for print Print the small size file like a Windows test print Does the error still occur when printing No Divide the printing job Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur when printing No Yes END Divide the printing job Is it printed correctly No Yes Replace the PWBA ESS Refer to Removal 42 Replacement 12 END ...

Page 90: ...the customer install the correct printer driver No Install the printer driver Check whether the version of the firmware is the latest referring to the Printer Information via the Tool Box Checked by Printer Information of the Printer Settings Report tab in Tool Box For the latest version information refer to the Dell Support Web Site Is the firmware the latest version No Yes END Download the lates...

Page 91: ...ring the account No END Yes Checking the printer connection Check the printer over the network If this fails connect the printer directly to a PC Does the error occur when printing after checking the connection No END Please try once again If the error occurred again please consult your system administrator Yes Checking DELL Color Track setting Is your account registered in DELL Color Track No Reg...

Page 92: ...n available function for 2130cn No Inquire to your system administrator or check this operation by the User Guide No END Checking the connection Check that the PC and the printer are connected properly Does the error occur when printing after checking the connection Yes END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Yes Checking DELL Color Track setting Is your account registered in D...

Page 93: ...oting Flows 29 Reached Limit 016 759 Yes Check the Dell ColorTrack setting Does the value of User Registration exceed the limitation Maximum user is 50 No Reset 50 or less Replace the PWBA ESS Refer to Removal 42 Replacement 12 ...

Page 94: ... the using paper size match the printer setup value No No END Setup the paper size through your PC Does the error still occur when printing Yes No Checking the printing job Does the error still occur when printing the Windows test print Yes END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Replace the PWBA ESS Refer to Removal 42 Replacement 12 Check that the printing data is correct No ...

Page 95: ...hecked by Config Page Print information in diagnosis No Yes Checking after replacing the memory card Replace the memory card Does the error still occur when test printing No END Replace the PWBA ESS Refer to Removal 42 Replacement 12 Add the memory card or divide the printing job If the error occurred again increase the size setting of the RAM Disk See RAM Disk size settings in User Guide Replace ...

Page 96: ... and on No END Yes Checking the printer memory size Does the error occur when printing with the Memory Card Option installed No END Yes RAM Disk size settings Does the error occur when printing after reducing the size setting of the RAM Disk See RAM Disk size settings in User Guide No END Replace PWBA ESS Refer to Removal 42 Replacement 12 ...

Page 97: ...Printer Settings Report tab in Tool Box For the latest version information refer to the Dell Support Web Site Is the firmware the latest version No Yes Checking the PWBA ESS installation Reseat the PWBA ESS Removal 42 Replacement 12 Does the error still occur when downloading the firmware No END Replace the PWBA ESS Removal 42 Replacement 12 Download the latest version of the firmware from the Del...

Page 98: ...king the error Does the error still occur when turning off and on the power No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Refer to Removal 42 Replacement 12 Does the error still occur when turning off and on the power No Yes END Replace the PWBA ESS ...

Page 99: ...rinting using the correct paper size No END Yes Checking the print data paper print media and paper settings Check the followings Are the print data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing No END Yes Replace the PWBA MCU Refer to Removal 43 Repl...

Page 100: ...rinting using the correct paper size No END Yes Checking the print data paper print media and paper settings Check the followings Are the print data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing No END Yes Replace the PWBA MCU Refer to Removal 43 Repl...

Page 101: ...ata paper print media and paper settings Check the followings Are the print data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing No Yes Reloading a correct paper to SSF Reload a correct paper to fill the paper setup Does the error still occur when print...

Page 102: ...nd changing the paper settings that requires the print job No Yes END Yes Checking the Cassette No Paper Sensor SENSOR PHOTO for operation Pull the CASSETTE ASSY 250 out Does the number on the screen increase by one when the actuator ACTUATOR NO PAPER of the Cassette No Paper Sensor SENSOR PHOTO is operated Checked by Digital Input DI 1 in IOT Diag of diagnosis No Yes Replace the PWBA MCU Refer to...

Page 103: ... and changing the paper settings that requires the print job No Yes END Checking the Cassette No Paper Sensor SENSOR PHOTO for operation Pull the CASSETTE ASSY 250 out Does the number on the screen increase by one when the actuator ACTUATOR NO PAPER of the Cassette No Paper Sensor SENSOR PHOTO is operated Checked by Digital Input DI 9 in IOT Diag of diagnosis No Yes Replace the PWBA MCU Refer to R...

Page 104: ...ecification Does the error still occur after reloading the paper and changing the paper settings that requires the print job No Yes END Checking after reloading a paper to SSF Reload a correct paper to SSF Does the error still occur when printing No Yes END Checking the SSF No Paper Sensor SENSOR PHOTO for operation Remove the CHUTE LOW PL3 2 27 once to check the operation Does the number on the s...

Page 105: ...nternal temparature falls to a certain level it akes a long time before the recovery When performing a high volume 2 dided print divide the job in blocks and allow as long an interval as possible between them If this error code is displayed although you have not performed any large volume 2 sided printing follow the following flow Replace the PWBA MCU Removal 43 Replacement 18 Checking the error D...

Page 106: ...r operation Does the Cassette Feed Solenoid SOLENOID FEED MIS operate properly PC Operation Checked by the Feed Roll Operation Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO B of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Yes Replace the KIT FEED ROLL SOL CLUTCH Removal 35 Replacement 19 Checking t...

Page 107: ... Does the Main Motor DRIVE ASSY MAIN operate properly PC Operation Checked by the Main Motor Operation Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 0 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT No Yes Replace the DRIVE ASSY MAIN Removal 32 Replacement 22 Checking the Regi Clutch for operation Does...

Page 108: ...es the number on the screen increase by one every time the actuator of the SENSOR PHOTO REGI SENSOR is operated Checked by Digital Input DI 2 in IOT Diagnosis of diagnosis No Yes END If the error occurred again replace to known good paper Replace the Printer A Checking the paper feed Open the Front Cover Is the paper fed from the Regi Rollers No Yes Checking the Regi Clutch for operation Does the ...

Page 109: ...is During this check close the COVER ASSY FRONT No Yes Replace the KIT FEED ROLL SOL CLUTCH Removal 35 Replacement 19 Checking the Main Motor for operation Does the Main Motor DRIVE ASSY MAIN operate properly PC Operation Checked by the Main Motor Operation Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 0 of IOT Diag in Printer Diag of diag...

Page 110: ...mber on the screen increase by one every time the actuator of the SENSOR PHOTO REGI SENSOR is operated Checked by Digital Input DI 2 in IOT Diagnosis of diagnosis No Yes END If the error occurred again replace to known good paper Replace the Printer A Checking the paper feed Open the Front Cover Is the paper fed from the Regi Rollers No Yes Checking the Regi Clutch for operation Does the Regi Clut...

Page 111: ...is During this check close the COVER ASSY FRONT No Yes Replace the KIT FEED ROLL SOL CLUTCH Removal 35 Replacement 19 Checking the Main Motor for operation Does the Main Motor DRIVE ASSY MAIN operate properly PC Operation Checked by the Main Motor Operation Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 0 of IOT Diag in Printer Diag of diag...

Page 112: ...e printing with the Paper Cassette as the media source Otherwise this error occurs To restart printing open the front cover and remove the document Yes Checking the customer operation Did the user insert the paper to the SSF during print No After print completion insert the paper to the SSF END ...

Page 113: ...lled out from SSF forcibly of a print start Checking the printing Reload a paper to SSF Does the error still occur when printing No Yes No Yes END END Checking after opening and closing the COVER ASSY FRONT Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing No Replace the PWBA MCU Refer to Removal 43 Replacement 11 END ...

Page 114: ... 075 922 Yes Checking after opening and closing the COVER ASSY FRONT Remove Paper and open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing No END Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 115: ...the Paper Cassette as the media source Otherwise a Jam error occurs Yes Checking the paper Does the paper meet the specification No Yes Checking the Front Cover latching Open and close the Front Cover Does the error still occur when printing No END Replace the paper Replace the ROLL ASSY FEED and the SEPARATOR ROLLER ...

Page 116: ...he COVER ASSY FRONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing No Replace the paper with a new and dry one Does the error still occur when printing Yes No END END Yes Checking after resetting the Guide Sides and End Guide on the Tray 1 or Tray 2 Reset the Guide Sides and End Guide and reseat the Tray 1 or Tray 2 to the printer...

Page 117: ...when the actuator of the Exit Sensor in the FUSER ASSY is operated Checked by Digital Input DI 3 in IOT Diag of diagnosis Warning Start the operation after the FUSER ASSY has cooled down No Checking the paper Replace to know good paper Does the error still occur when printing 077 103 077 104 077 105 No Yes Replace the FUSER ASSY and clear the Fuser Life Counter using the diagnosis END A Checking a...

Page 118: ...are adjusted correctly in the CASSETTE ASSY 250 If incorrect readjust the side and end guides Does the error still occur when printing No END Replace the ROLL ASSY FEED Refer to Removal 50 Replacement 4 and or HOLDER ASSY SEPARATOR Refer to Removal 2 Replacement 52 Print one sheet Paper was fed one sheet No Yes END Pinch Roller comes off ...

Page 119: ...g Does the error still occur when printing END Yes A Checking the Duplex installation Reseat the Duplex Does the error still occur when printing Yes No END No END Yes Checking the Duplex Exit Motor for operation Does the Duplex Motor operate properly Checked by Digital Output DO D in IOT Diag of diagnosis During this check close the COVER ASSY FRONT No Yes Checking the Duplex Clutch for operation ...

Page 120: ...cking installation of the FUSER ASSY Reseat the FUSER ASSY Warning Do work only after the FUSER unit has cooled to room temperature Does the error still occur after turning the power off and on Yes Checking the SENSOR PHOTO REGI SENSOR for operation Does the number on the screen increase by one every time the actuator of the SENSOR PHOTO REGI SENSOR is operated Checked by Digital Input DI 2 in IOT...

Page 121: ...g Does the error still occur when printing END Yes A Checking the Duplex installation Reseat the Duplex Does the error still occur when printing Yes No END No END Yes Checking the Duplex Exit Motor for operation Does the Duplex Motor operate properly Checked by Digital Output DO D in IOT Diag of diagnosis During this check close the COVER ASSY FRONT No Yes Checking the Duplex Clutch for operation ...

Page 122: ...cking installation of the FUSER ASSY Reseat the FUSER ASSY Warning Do work only after the FUSER unit has cooled to room temperature Does the error still occur after turning the power off and on Yes Checking the SENSOR PHOTO REGI SENSOR for operation Does the number on the screen increase by one every time the actuator of the SENSOR PHOTO REGI SENSOR is operated Checked by Digital Input DI 2 in IOT...

Page 123: ... levers Are the location of the levers vertical No Set four levers to latching position Replace the COVER ASSY FRONT Refer to Removal 25 replacement 29 Replace the COVER ASSY FRONT Refer to Removal 25 replacement 29 Yes Checking the interlock switch for operation Does the number on the screen increase by one when the COVER ASSY FRONT is closed and opened Checked by Digital Input DI 7 in IOT Diag o...

Page 124: ...ges Check that the lock levers are in the locked position after correctly reseating the four toner cartridges Does the error still occur after turning the power off and on No Yes Checking the Side R Switch SWITCH for operation Does the number on the screen increase by one when the COVER ASSY WINDOW TRN is closed and opened Checked by Digital Input DI 6 in IOT Diag of diagnosis No Yes Checking afte...

Page 125: ...n printing Yes No END Checking the paper guides and paper in Tray 1 Check that the side and end guides are adjusted correctly in the CASSETTE ASSY 250 If incorrect readjust the side and end guides Does the error still occur when printing No END Yes Checking the front cover latch and FUSER ASSY after installation After opening and closing the front cover reinstall the FUSER ASSY Warning Do work onl...

Page 126: ...rom the SSF END Yes A No Checking the status of the paper Check that SSF paper is placed correctly If it is not reinsert the paper Does the error still occur when printing Yes No END Checking the paper guides and paper in Tray 1 or Tray 2 Check that the side and end guides are adjusted correctly in the CASSETTE ASSY 250 If incorrect readjust the side and end guides Does the error still occur when ...

Page 127: ...ration Checked by Digital Output DO 29 of IOT Diag in Printer Diag of diagnosis During this check close the COVER ASSY FRONT Yes Checking the Main Motor DRIVE ASSY MAIN for operation Does the Main Motor DRIVE ASSY MAIN operate properly PC Operation Checked by the Main Motor Operation Check of the Machine Check of Diagnosis tab in the Tool Box Panel Operation Checked by Digital Output DO 0 of IOT D...

Page 128: ...or still occur when printing No END Yes Checking the jam Remove the jammed paper and reload the known good paper Does the error still occur when printing No END A Checking the Duplex Exit Motor for operation Does the Duplex Motor operate properly Checked by Digital Output DO 0D in IOT Diag of diagnosis During this check close the COVER ASSY FRONT Yes No Replace the FEEDER ASSY DUP Checking the Dup...

Page 129: ...ecking the SENSOR PHOTO REGI SENSOR for operation Does the number on the screen increase by one every time the actuator of the SENSOR PHOTO REGI SENSOR is operated Checked by Digital Input DI 2 in IOT Diagnosis of diagnosis Yes Checking installation of the FUSER ASSY Reseat the FUSER ASSY Warning Do work only after the FUSER unit has cooled to room temperature Does the error still occur after turn...

Page 130: ... after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 CAUTION Be sure to pull eight sealing tapes out from a new PHD ASSY before installation Does the error still occur when the power is turned off and on No END Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 131: ... on No Yes Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 CAUTION Be sure to pull eight sealing tapes out from a new PHD ASSY before installation Does the error still occur when the power is turned off and on No END Yes Checking the protection cover Open the front cover Remove any remaining PHD protective sheets Does the error occur after closing t...

Page 132: ... Does the error still occur when the power is turned off and on No END Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 CAUTION Be sure to pull eight sealing tapes out from a new PHD ASSY before installation Does the error still occur when the power is turned off and on No END Yes END Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 133: ...y wipe the CTD ADC sensor window with a clean dry cloth or cotton swab Does the error still occur when the power is turned off and on No END Yes Checking the surface of the belt on the TRANSFER ASSY Is the belt dirty Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Yes Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Does the error...

Page 134: ...r still occur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE Y Replace the Dell TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 135: ...r still occur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE M Replace the Dell TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 136: ...r still occur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE C Replace the Dell TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 137: ...r still occur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE K Replace the Dell TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 138: ... left on the PHD ASSY Then install the PHD ASSY into the printer If the tape is found it takes a long time until the density is recovered To use the printer immediately change the PHD ASSY to another one Does the error still occur after turning the power off and on Yes Checking the TNR Y MOT MOTOR ASSY DISP for rotation Does the TNR Y MOT MOTOR ASSY DISP function normally PC Operation Checked by t...

Page 139: ... Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned off and on No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 END Yes Checking after replacing the TONER CARTRIDGE Y Replace the TONER CARTRIDGE Y and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the...

Page 140: ... be left on the PHD ASSY Then install the PHD ASSY into the printer If the tape is found it takes a long time until the density is recovered To use the printer immediately change the PHD ASSY to another one Does the error still occur after turning the power off and on Yes Checking the TNR M MOT MOTOR ASSY DISP for rotation Does the TNR M MOT MOTOR ASSY DISP function normally PC Operation Checked b...

Page 141: ... Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned off and on No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 END Yes Checking after replacing the TONER CARTRIDGE M Replace the TONER CARTRIDGE M and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the...

Page 142: ... be left on the PHD ASSY Then install the PHD ASSY into the printer If the tape is found it takes a long time until the density is recovered To use the printer immediately change the PHD ASSY to another one Does the error still occur after turning the power off and on Yes Checking the TNR C MOT MOTOR ASSY DISP for rotation Does the TNR C MOT MOTOR ASSY DISP function normally PC Operation Checked b...

Page 143: ... Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned off and on No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 END Yes Checking after replacing the TONER CARTRIDGE C Replace the TONER CARTRIDGE C and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the...

Page 144: ... be left on the PHD ASSY Then install the PHD ASSY into the printer If the tape is found it takes a long time until the density is recovered To use the printer immediately change the PHD ASSY to another one Does the error still occur after turning the power off and on Yes Checking the TNR K MOT MOTOR ASSY DISP for rotation Does the TNR K MOT MOTOR ASSY DISP function normally PC Operation Checked b...

Page 145: ... Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned off and on No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 END Yes Checking after replacing the TONER CARTRIDGE K Replace the TONER CARTRIDGE K and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the...

Page 146: ...ur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE Y Replace the Dell TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 147: ...ur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE M Replace the Dell TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 148: ...ur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE C Replace the Dell TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 149: ...ur when the power is turned OFF and ON No Yes Checking after replacing the Dell TONER CARTRIDGE K Replace the Dell TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned ON No END END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 ...

Page 150: ... and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE Y Replace the TONER CARTRIDGE Y and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non Del...

Page 151: ...M and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE M Replace the TONER CARTRIDGE M and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non De...

Page 152: ...C and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE C Replace the TONER CARTRIDGE C and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non De...

Page 153: ...K and check that the lock key is in the lock position Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE K Replace the TONER CARTRIDGE K and check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non De...

Page 154: ...ter installing a 2130c PHD ASSY and turning the power off and on No END Yes Checking after reseating the PHD ASSY Reseat the PHD ASSY Does the error still occur when the power is turned off and on No END Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned off and on No END Replace the PWBA MCU Refer to...

Page 155: ...osition Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE Y Replace the TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non Dell Toner END Replace the PWBA MCU Refer to Removal 43 Replacement 11 Yes Does the error still occu...

Page 156: ...osition Does the error still occur when the power is turned off and on No Yes Checking after replacing the TONER CARTRIDGE M Replace the TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes Change the Toner Type setting to Non Dell Toner END Replace the PWBA MCU Refer to Removal 43 Replacement 11 Yes Does the error still occu...

Page 157: ...ned off and on No Yes Checking after replacing the TONER CARTRIDGE C Replace the TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes END Replace the PWBA MCU Refer to Removal 43 Replacement 11 Yes Checking the Toner Type Is the Dell Toner seated No Change the Toner Type setting to Non Dell Toner Yes Does the error still occu...

Page 158: ...ned off and on No Yes Checking after replacing the TONER CARTRIDGE K Replace the TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned off and on No END Yes END Replace the PWBA MCU Refer to Removal 43 Replacement 11 Yes Checking the Toner Type Is the Dell Toner seated No Change the Toner Type setting to Non Dell Toner Yes Does the error still occu...

Page 159: ...e error still occur when the power is turned OFF and ON No Yes Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Does the error still occur when the power is turned OFF and ON No END Yes Replace the PWBA MCU Refer to Removal 43 Replacement 11 END ...

Page 160: ... turn off the message by turning the Non DELL Toner setting to OFF Yes Checking the Toner Cartridge Is the installed toner cartridge to the printer the DELL toner No END Yes Checking the printer setting Cancel the non DELL toner mode by the control panel Does the message on the LCD turn off the non DELL toner No Yes Checking after replacing the toner cartridge Replace the toner cartridge Does the ...

Page 161: ...ll light low tone No Yes Checking the error mode Does the printout light occur when copying No Yes Checking the original Is the original color density low No END change the original Yes Checking the printer setting Is the Lighter Darker of the Copy Default in the Copy of the Default Settings the default value No Set to the default value END Yes Checking the PHD ASSY sealing tape After turning the ...

Page 162: ...er dispensing Execute Digital Output DO 0 5 and faint toner motor 21 Y 23 M 25 C 27 K of IOT Diag in diagnosis for 30 seconds During this check close the COVER ASSY FRONT Is the image printed correctly No Yes Replace to original PHD ASSY Yes Checking the faint color Is there the faint toner Checked by 4 Colors Configuration Chart of Chart Print of Diagnosis tab in Tool Box No Replace the PHD ASSY ...

Page 163: ... printer Yes Checking the error mode Does the blank page occur when copying No Checking the blank print Print the contamination check page Is the image printed correctly No Yes Checking the original setting Is the original placed correctly No Set the original correctly Yes Printing data form is not suitable for the printer then check the printing data which the problem generated END ...

Page 164: ... occur when copying No Checking the solid black Print the contamination check page Is the image printed correctly No Yes Checking the original setting Is the original placed correctly No Set the original correctly Yes Printing data is incorrect then check the printing data which the problem generated Yes Checking the printing Is the image printed correctly Checked by Test Print Test Pattern 600 in...

Page 165: ...direction No END Yes Checking the belt surfaces of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Replace the PHD ASSY Refer to Removal 4 Replacement 50 Yes Checking the error mode Does the blank line occur when copying No Yes Checking the original Is the original color clean No Change the original Ye...

Page 166: ...he corresponding parts Yes Checking for foreign objects in the paper transfer path Remove any foreign objects in the paper transfer path between the TRANSFER ASSY and the FUSER ASSY Does the printout still have blank lines in the horizontal direction No END Yes Checking the error mode Does the blank line occur when copying No Yes Checking the original Is the original color clean No Change the orig...

Page 167: ...SY Are there any damages on the belt surface of the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 No Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly No END Replace the printer ...

Page 168: ...ll have vertical stripes No END Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly No END Yes Checking the error mode Does the vertical line occur when copying No Yes Checking the original Is the original color clean No Change the original Yes Checking the Vertical stripes Print the contamination check page Does the print...

Page 169: ...val 5 Replacement 49 and initialize the Fuser Life counter Refer to the Tech Sheet Is the image printed correctly END No Yes Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 Replacement 9 Is the image printed correctly END No Replace the printer ...

Page 170: ...orming the PHD Refresh Configuration Check of Chart Print in Diagnosis tab of Tool Box may improve image quality Yes Checking for foreign objects in the paper transfer path Remove any foreign objects in the paper transfer path between the TRANSFER ASSY and the FUSER ASSY Does the printout still have horizontal stripes No END A Yes Checking the error mode Does the horizontal line occur when copying...

Page 171: ... ASSY No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly No END Replace the FUSER ASSY Refer to Removal 5 Replacement 49 After replacement be sure to clear the life counter value Refer to the Tech Sheet ...

Page 172: ...ol Box Check the defective parts by comparing the printed horizontal band cross out with Pitch Chart Refer to Chapter 4 1 Are there any horizontal band cross out matching the chart No Replace the corresponding parts Yes Checking the error mode Does the partial lack occur when copying No Yes Checking the original Is the original color clean No Change the original Yes Checking the Partial Deletion P...

Page 173: ...ly Warning Start the operation after the FUSER ASSY has cooled down After replacement be sure to clear the life counter value END No Replace the printer Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Yes Checking for foreign objects in the paper transfer path Remove any foreign objects in the paper transfer path between the TRANSFER ASSY and the FUSER ASSY Are parts of images still m...

Page 174: ...e any horizontal band cross out matching the chart No Replace the corresponding parts When the result corresponds to the b 12 PHD of the pitch chart performing the PHD Refresh Configuration Check of Chart Print in Diagnosis tab of Tool Box may improve image quality Yes Checking the error mode Does the spots occur when copying No Yes Checking the original Is the original color clean No Change the o...

Page 175: ...e of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY No Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 A Yes Checking after replacing the FUSER ASSY Reset the FUSER ASSY Is the image printed correctly Warning Start the operation after the FUSER ASSY has cooled down After replacement be sure to clear the life counter value No END Replace the printer ...

Page 176: ...t No END Yes Adjusting the printer setting Decrease the value of Adjust BTR Paper Type of the Adjust BTR in the Maintenance of the Admin Menu Does an after image still appear on the printout No END Replace the printer Negative Ghost Positive Ghost Yes Checking the PHD ASSY installation Reseat the PHD ASSY Does an after image still appear on the printout No END Yes Checking after replacing the PHD ...

Page 177: ...seating the PHD ASSY Reseat the PHD ASSY Is there background fog during printing No END Yes Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly No END Replace the printer Yes Checking the error mode Does the background page occur when copying No Yes Checking the original Is the original color clean No Change the original Yes C...

Page 178: ... transfer path and check the SEPARATOR ROLLER ASSEMBLY Remove any foreign objects in the paper transfer path Reset the SEPARATOR ROLLER ASSEMBLY Are images still skewed during printing No END Replace the HOLDER ASSY SEPARATOR Refer to Removal 2 Replacement 52 Checking the paper feeding tray Is the skewed paper fed from the SSF Yes Checking the front cover latch and PHD ASSY after installation Afte...

Page 179: ...o END Yes Tray 1 and paper check Remove CASSETTE ASSY 250 from the printer and reinsert the paper Check that the side and end guides are adjusted correctly in the CASSETTE ASSY 250 If incorrect readjust as necessary Insert the CASSETTE ASSY 250 into the printer Is the printout still wrinkled or damaged No END Checking the paper feeding tray Is the damaged paper fed from the SSF Yes Checking the fr...

Page 180: ...the paper transfer path and check the SEPARATOR ROLLER ASSEMBLY Remove any foreign objects in the paper transfer path Reseat the SEPARATOR ROLLER ASSEMBLY Is the printout still wrinkled or damaged No END Replace the HOLDER ASSY SEPARATOR Refer to Removal 2 Replacement 52 ...

Page 181: ...own Replace the FUSER ASSY Refer to Removal 5 Replacement 49 After replacement be sure to clear the life counter value Refer to the Tech Sheet Yes Checking paper Check that new dry recommended paper which matches printer specifications is being used and replace as necessary Are images still not fixed to the printout No END ...

Page 182: ...h matches printer specifications is being used and replace as necessary Then open and close the front cover before printing Does color shift occur on the printout No END Yes Checking after reseating the PHD UNIT Reseat the PHD UNIT Does the banding error appear on the printed material when printing No END Check the print data which the problem generated Yes Checking the printing Color Registration...

Page 183: ...t printer to apply new settings button Does the color registration appear on the printed material when printing No END Replace the printer Adjusting the color registration automatically Check that the Auto Registration Adjustments checkbox of the Registration Adjustment in Maintenance tab of Tool Box is checked Press the Auto Correct button to stat the auto color registration adjustment After adju...

Page 184: ...king after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error appear on the printed material when printing No END Yes Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Does the error appear on the printed material when printing No END Replace the printer ...

Page 185: ...Operation Check of Machine Check of Diagnosis tab in Tool Box No END END Replace the FUSER ASSY Refer to Removal 5 Replacement 49 and initialize the Fuser Life counter Refer to the Tech Sheet Replace the PHD ASSY Yes Checking the PHD ASSY sealing tape After turning the printer off open the front cover and remove the PHD ASSY from the printer Remove any of the 8 pieces of sealing tape that may be l...

Page 186: ...noise arise after the power is turned OFF and ON No END Yes Checking the FAN Does the noise arise from the Fan Checked by Digital Output DO 1E in IOT Diag of diagnosis No Replace the PWBA LVPS Refer to Removal 11 Replacement 43 Replace the FAN Refer to Removal 40 Replacement 14 ...

Page 187: ...e paper from the Duplex No Yes Checking the paper feeding Does the noise arise from the printer when the paper is fed from the Tray 1 or Tray 2 Yes Checking paper Check that new dry recommended paper which matches printer specifications is being used and replace as necessary Does noise occur during printing when paper is transferred from Tray 1 No END Replace the SEPARATOR ROLLER ASSEMBLY Refer to...

Page 188: ...s away from other appliances Does the electrical noise error still occur No Checking the AC ground Is AC power supply outlet wired and grounded appropriately No END Yes Checking after reseating the PHD ASSY Reseat the PHD ASSY Does the electrical noise error still occur No END Yes Request the client to fix AC power supply outlet Yes Checking after reseating the TRANSFER ASSY Reseat the TRANSFER AS...

Page 189: ...her outlet Do not plug it into an open socket on the same outlet Reconnect after unplugging the power cord from the printer Does monitor noise occur when the power is turned on No Yes Checking the connector of MAIN SWITCH for connection Disconnect the power cord and wait for one minute Reconnect the connector of MAIN SWITCH Does the printer operate normally No Yes END Go to FIP DC END Replace the ...

Page 190: ...the power During this test close the COVER ASSY FRONT No Checking the CONSOLE ASSY PANEL Are characters displayed on the LCD of the CONSOL ASSY PANEL No Yes Go to FIP AC END Checking after replacing the CONSOLE PANEL Reseat the CONSOLE PANEL Does the printer operate normally No Yes END Replace thePWBA ESS and the PWBA MCU ...

Page 191: ...ace as necessary Does multi feed occur when printing No Yes Checking the ROLL ASSY FEED and SEPARATOR ROLLER ASSEMBLY for rotation Does the ROLL ASSY FEED and SEPARATOR ROLLER ASSEMBLY rotate smoothly and operate correctly No END END Replace the ROLL ASSY FEED Refer to Removal 50 Replacement 4 and or HOLDER ASSY SEPARATOR Refer to Removal 2 Replacement 52 ...

Page 192: ...persist when the power is turned off and on No Replace the Printer Replace the PWBA ESS Removal 42 Replacement 12 Replace the PWBA ESS Removal 42 Replacement 12 Yes Updating the firmware to the latest version Download the latest version of the firmware from the DELL Support Website and execute the update NOTE Before updating the firmware to the latest version reset the error following the steps of...

Page 193: ...ve the network cable and power off the printer and then on 2 Change the IP address on the Control Panel 3 Plug the network cable back into the printer and then turn the power on 4 On the Control Panel open Admin Network TCP IP and confirm that the IP address has been changed ...

Page 194: ...he FAN and PWBA Is P J510 on PWBA FAN connected correctly Go to step 5 Reconnect the connector P J510 correctly then go to step 4 4 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Check the connection between the PWBA FAN and the PWBA LVPS Is P J 520 on the PWBA FAN and P J503 on the PWBA LVPS connected correctly Go to step 7 Reconnect the connector P J 52...

Page 195: ...P J 30 from the PWBA MCU Is each cable of P J 530 P J 30 continuous Go to step 13 Replace the HARN ASSY MCU HAR 13 Checking the power to the FAN Disconnect J503 from the PWBA LVPS Is the voltage across P503 1pin ground on the PWBA LVPS about 24 VDC when the interlock switch HARN ASSY INTERLOCK is pushed Replace the FAN Refer to Removal 40 Replacement 14 Go to step 14 14 Checking after replacing th...

Page 196: ...cedures of the power Go to step 2 End of work 1 2 Checking the firmware version Is the firmware the latest version Go to step 3 Upgrade the firmware then go to step 3 3 Checking after reseating the PWBA MCU Reseat the PWBA MCU Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 1 4 Checking after replacing the PWBA MCU Replace the PWBA MCU Refer to Removal 43 Re...

Page 197: ... and four TONER CARTRIDGEs Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 1 3 Checking after reseating the PWBA MCU Reseat the PWBA MCU Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 1 4 Checking the connectors for connection Are the following connectors connected correctly P J311 on the Toner CRUM Y P J312 on the To...

Page 198: ...SSY TONER CRUM 7 Checking the HARN ASSY PHD XPRO for continuity Disconnect J42 from the PWBA MCU Disconnect J144 from the PWBA EEPROM XPRO Disconnect P422 from the PHD ASSY Is each cable of J42 J144 and P422 continuous Go to step 8 Replace the HARN ASSY PHD XPRO 8 Checking the power to the PWBA EEPROM XPRO Disconnect J42 from the PWBA MCU Is the voltage across P42 3pin ground on the PWBA MCU about...

Page 199: ...e error still occur when the power is turned ON Go to step 5 End of work 5 Checking the HARN ASSY TRAY for continuity Disconnect P J419 from the PWBA FEED H Disconnect P J273 from the HARN ASSY OPTION Is each cable of P J419 P J273 continuous Go to step 6 Replace the HARN ASSY TRAY 6 Checking the HARN ASSY OPTION for continuity Disconnect P J27 from the PWBA MCU Disconnect P J273 from the HARN ASS...

Page 200: ... still occur when the power is turned ON Go to step 5 End of work 5 Checking the HARNESS ASSY DUP for continuity Disconnect P J601 from the PWBA DUP Disconnect P J272 from the HARNESS ASSY DUP RELAY Is each cable of P J601 P J272 continuous Go to step 6 Replace the HARNESS ASSY DUP 6 Checking the HARNESS ASSY DUP RELAY for continuity Disconnect P J271 from the HARN ASSY OPTION Disconnect P J 272 f...

Page 201: ...0 P J41 P J411 and P J412 connected correctly Go to step 6 Reconnect the connector s P J40 P J41 P J411 and or P J412 correctly then go to step 5 5 Does the error still occur when the power is turned OFF and ON Go to step 6 End of work 6 Checking the HARN ASSY ROS RE for continuity Disconnect P J40 from the PWBA MCU Disconnect P J411 from the ROS ASSY Is each cable of J40 J411 continuous Go to ste...

Page 202: ...he connections between the PWBA MCU and DRIVE ASSY MAIN Are P J21 and P J211 connected correctly Go to step 6 Reconnect the connector s P J21 and or P J211 correctly then go to step 5 5 Does the error still occur when the power is turned OFF and ON Go to step 6 End of work 6 Checking the HARN ASSY MAIN MOT for continuity Disconnect J21 from the PWBA MCU Disconnect J211 from the DRIVE ASSY MAIN Is ...

Page 203: ...he connectors of the SUB MOTOR for connection Check the connections between the PWBA MCU and DRIVE ASSY SUB Are P J22 and P J221 connected correctly Go to step 6 Reconnect the connector s P J22 and or P J221 correctly then go to step 5 5 Does the error still occur when the power is turned OFF and ON Go to step 6 End of work 6 Checking the HARN ASSY SUB MOT for continuity Disconnect J22 from the PW...

Page 204: ...occur when the power is turned OFF and ON Go to step 8 End of work 4 Checking the connector of the K Mode Solenoid in the DRIVE ASSY PH for connection Check the connection between the PWBA MCU and K Mode Solenoid Is P J24 connected correctly Go to step 6 Reconnect the connector P J24 correctly then go to step 5 5 Does the error still occur when the power is turned OFF and ON Go to step 6 End of wo...

Page 205: ...1 continuous Go to step 11 Replace the HARN ASSY KSNR REGCL 11 Checking the power to the K Mode Sensor Disconnect J26 from the PWBA MCU Is the voltage across P26 1pin ground on the PWBA MCU about 3 3 VDC Go to step 12 Replace the PWBA MCU Refer to Removal 43 Replacement 11 12 Checking the K Mode Sensor for operation Remove the DRIVE ASSY PH from the printer once but P J261 and P J24 should be conn...

Page 206: ... Go to step 2 2 Checking the CTD ADC Sensor Window Open the COVER ASSY FRONT Is the CTD ADC Sensor window dirty Go to step 3 Go to step 4 3 Turn off the power and gently wipe the CTD ADC Sensor window with a clean dry cloth or cotton swab After wiping the window close the COVER ASSY FRONT Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after resea...

Page 207: ...Reconnect the connector s P J18 and or P J181 surly then go to step 8 8 Does the error still occur when the power is turned OFF and ON Go to step 9 End of work 9 Checking the HARN ASSY TNR MOT for continuity Disconnect J18 from the PWBA MCU Disconnect J181 from the TNR Y MOT Is each cable of J18 J181 continuous Go to step 10 Replace the HARN ASSY TNR MOT 10 Checking the power to TNR Y MOT MOTOR AS...

Page 208: ... Go to step 13 End of work 13 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the CTD ADC Sensor or TRANSFER ASSY Refer to R...

Page 209: ...t Go to step 2 2 Checking the CTD ADC Sensor Window Open the COVER ASSY FRONT Is the CTD ADC Sensor window dirty Go to step 3 Go to step 4 3 Turn off the power and gently wipe the CTD ADC Sensor window with a clean dry cloth or cotton swab After wiping the window close the COVER ASSY FRONT Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after rese...

Page 210: ...Reconnect the connector s P J18 and or P J182 surly then go to step 8 8 Does the error still occur when the power is turned OFF and ON Go to step 9 End of work 9 Checking the HARN ASSY TNR MOT for continuity Disconnect J18 from the PWBA MCU Disconnect J182 from the TNR M MOT Is each cable of J18 J182 continuous Go to step 10 Replace the HARN ASSY TNR MOT 10 Checking the power to TNR M MOT MOTOR AS...

Page 211: ... Go to step 13 End of work 13 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the CTD ADC Sensor or TRANSFER ASSY Refer to R...

Page 212: ...Go to step 2 2 Checking the CTD ADC Sensor Window Open the COVER ASSY FRONT Is the CTD ADC Sensor window dirty Go to step 3 Go to step 4 3 Turn off the power and gently wipe the CTD ADC Sensor window with a clean dry cloth or cotton swab After wiping the window close the COVER ASSY FRONT Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after reseat...

Page 213: ...Reconnect the connector s P J19 and or P J191 surly then go to step 8 8 Does the error still occur when the power is turned OFF and ON Go to step 9 End of work 9 Checking the HARN ASSY TNR MOT for continuity Disconnect J19 from the PWBA MCU Disconnect J191 from the TNR C MOT Is each cable of J19 J191 continuous Go to step 10 Replace the HARN ASSY TNR MOT 10 Checking the power to TNR C MOT MOTOR AS...

Page 214: ... Go to step 13 End of work 13 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the CTD ADC Sensor or TRANSFER ASSY Refer to R...

Page 215: ... Go to step 2 2 Checking the CTD ADC Sensor Window Open the COVER ASSY FRONT Is the CTD ADC Sensor window dirty Go to step 3 Go to step 4 3 Turn off the power and gently wipe the CTD ADC Sensor window with a clean dry cloth or cotton swab After wiping the window close the COVER ASSY FRONT Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after resea...

Page 216: ...Reconnect the connector s P J19 and or P J192 surly then go to step 8 8 Does the error still occur when the power is turned OFF and ON Go to step 9 End of work 9 Checking the HARN ASSY TNR MOT for continuity Disconnect J19 from the PWBA MCU Disconnect J192 from the TNR K MOT Is each cable of J19 J192 continuous Go to step 10 Replace the HARN ASSY TNR MOT 10 Checking the power to TNR K MOT MOTOR AS...

Page 217: ... Go to step 13 End of work 13 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the CTD ADC Sensor or TRANSFER ASSY Refer to R...

Page 218: ...ove the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down Check the connections between the PWBA MCU and FUSER ASSY Are P J17 and P J171 connected correctly Go to step 4 Reconnect the connector s P J17 and or P J171 correctly then go to step 3 3 Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking the HARN ASSY FUSER2 for cont...

Page 219: ...istances across the following pins of the removed FUSER ASSY J171 5pin J171 4pin J171 6pin J171 8pin J171 6pin J171 7pin Can the resistances be measured The resistances are 7 k ohm at 180 degrees C Replace the PWBA MCU Refer to Removal 43 Replacement 11 Replace the FUSER ASSY Refer to Removal 5 Replacement 49 After replacement be sure to clear the life counter value Step Check Remedy Yes No ...

Page 220: ...tep 2 2 Checking after reseating the FUSER ASSY Reseat the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Refer to Removal 5 Replacement 49 Warning Start the operation after the FUSER ASSY has cooled down Does the erro...

Page 221: ...he error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking the HARN ASSY HUM for continuity Disconnect J20 from the PWBA MCU Disconnect J201 from the SENSOR HUM Is each cable of J20 J201 continuous Go to step 4 Replace the HARN ASSY HUM 4 Checking the power to SENSOR HUM Disconnect the connector of J20 from the PWBA MCU Is the voltage across P20 4pin ground on the...

Page 222: ...n the PWBA MCU P J17 and FUSER ASSY P J171 Check the connections between the FUSER ASSY P J171 and PWBA LVPS P J47 Check the connections between the PWBA LVPS P J501 and P J502 and PWBA MCU P J14 and P J15 Are these connectors connected correctly Go to step 5 Reconnect the connector s P J17 P J47 P J171 P J501 P J502 P J14 and or P J15 correctly then go to step 4 4 Does the error still occur when ...

Page 223: ...Removal 5 Replacement 49 Warning Start the operation after the FUSER ASSY has cooled down Does the error still occur when the power is turned OFF and ON NOTE After replacement be sure to clear the life counter value Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work Step Check Remedy Yes No ...

Page 224: ...led down Go to step 3 Reseat the FUSER ASSY then go step 2 2 Does the error still occur when the power is turned ON Go to step 3 End of work 3 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Refer to Removal 5 Replacement 49 Warning Start the operation after the FUSER ASSY has cooled down Does the error still occur when the power is turned ON NOTE After replacement be sure to clear ...

Page 225: ...ter until the downloading process completes and never interrupt the downloading process Step Check Remedy Yes No Possible causative parts PWBA ESS PL8 1 7 1 Checking the error code Error code is 016 317 or 016 340 Go to step 2 Go to step 3 2 Download the latest version of the firmware from the Dell support website and update the firmware with F W Download DL Mode Refer to Refernce_1 Does the error...

Page 226: ...ded memory card Go to step 2 Replace to the recommended memory card 2 Checking the Memory Card installation Reseat the Memory Card Does the error still occur when turning on the power Go to step 3 End of work 3 Checking after reseating the Memory Card Replace the Memory Card Does the error still occur when turning on the power Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work ...

Page 227: ...llation Reseat the WIRELESS PRINTER ADAPTER Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking after replacing the WIRELESS PRINTER ADAPTER Replace the WIRELESS PRINTER ADAPTER Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur ...

Page 228: ...rotocol Adapter installed Go to step 3 Install the Network Protocol Adapter 3 Checking after reseating the Network Protocol Adapter Reseat the Network Protocol Adapter Does the error still occur when the power is turned off and on Go to step 4 End of work 4 Checking after replacing the Network Protocol Adapter Replace the Network Protocol Adapter Refer to Removal 56 Replacement 56 Does the error s...

Page 229: ... the error still occur when the power is turned off and on Go to step 3 End of work 3 Checking after reseating the PWBA ESS and PWBA MCU Reseat the PWBA ESS and PWBA MCU Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking the connectors for connection Check the connections between the PWBA MCU and PWBA ESS Are P J10 and P J101 connected correctly Go t...

Page 230: ...cuted the printer displays a message Writing USB F W and the computer displays a progress bar and may be restarted during the downloading process Never power off the printer or the computer until the downloading process completes and never interrupt the downloading process ...

Page 231: ...onnection between PC and printer Are your PC and the printer correctly connected by USB or LAN Disconnect and reconnect the USB or network cable Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking re downl...

Page 232: ...ecking the memory capacity for print Print the small size file like a Windows test print Does the error still occur when printing Go to step 2 Divide the printing job 2 Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur when printing Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work ...

Page 233: ...PL8 1 7 1 Checking the printing job Print the small size file like a Windows test print Does the error still occur when printing Go to step 2 End of work 2 Checking after reseating the PWBA ESS Reseat the PWBA ESS Does the error still occur when printing Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work ...

Page 234: ...tep 3 Request the registration to your system administrator then go to step 2 2 Does the error still occur when printing Go to step 3 End of work 3 Checking connection Is your PC surely connected with the printer via network Consult your system administrator Connect your PC with printer surely then go to step 4 4 Does the error still occur when printing Consult your system administrator End of wor...

Page 235: ...ing your operation Is the operation that you did an available function for 2130cn Go to step 4 Inquire to your system administrator or check this operation by the User Guide 4 Checking connection Is your PC surely connected with the printer Go to step 6 Connect your PC with printer surely then go to step 5 5 Does the error still occur when printing Go to step 6 End of work 6 Checking after reseati...

Page 236: ...ing Does the value of User Registration exceed the limitation Maximum user is 50 Reset to 50 or less and go to step 2 Go to step 3 2 Does the error still occur when printing Go to step 3 End of work 3 Checking the PWBA ESS installation Reseat the PWBA ESS Refer to Removal 42 Replacement 12 Does the error still occur when printing Replace the PWBA ESS End of work ...

Page 237: ...till occur when printing Go to step 3 End of work 3 Checking the paper size setup Does the using paper size match the printer setup value Go to step 5 Go to step 4 4 Setup the paper size through your PC Does the error still occur when printing Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work 5 Checking the printing job Does the error still occur when printing the Windows test pr...

Page 238: ...e error still occur when printing Go to step 3 Add the MEMORY CARD or divide the printing job 3 Checking after reseating the MEMORY CARD Reseat the MEMORY CARD Does the error still occur when printing Go to step 4 End of work 4 Checking the memory capacity Is the memory capacity recognized normally Checked by Config Page of Print information in diagnosis Go to step 5 Replace the PWBA ESS Refer to ...

Page 239: ...is turned off and on Go to step 2 End of work 2 Checking the printer memory size Does the error occur when printing with the Memory Card Option installed Go to step 3 End of work 3 RAM Disk size settings Does the error occur when printing after reducing the size setting of the RAM Disk See RAM Disk size settings in chapter 2 Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work ...

Page 240: ...s the error still occur when turning off the power Go to step 2 End of work 2 Checking the MCU firmware Is the download firmware the 2130cn Go to step 3 Re download the correct firmware 3 Checking after replacing the PWBA MCU Replace the PWBA MCU Refer to Removal 43 Replacement 11 Does the error still occur Replace the PWBA ESS Refer to Removal 42 Replacement 12 End of work ...

Page 241: ... 1 Checking the error Does the error still occur when turning off and on the power Go to step 2 End of work if the error occurs again go to step 2 2 Checking the PWBA ESS installation Reseat the PWBA ESS Refer to Removal 42 Replacement 12 Does the error still occur when turning off and on the power Replace the PWBA ESS End of work ...

Page 242: ...e the print data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing Go to step 4 End of work 4 Checking after reloading a paper and the CASSETTE ASSY 250 Reload a correct paper into the CASSETTE ASSY 250 Reseat the CASSETTE ASSY 250 correctly Does the erro...

Page 243: ... data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing Go to step 4 End of work 4 Checking after reloading a paper and the CASSETTE ASSY 250 Option Reload a correct paper into the CASSETTE ASSY 250 Option Reseat the CASSETTE ASSY 250 Option correctly Doe...

Page 244: ...hecking the print data paper print media and paper settings Check the followings Are the print data and the paper suitable Are the paper setting and paper suitable Are the paper setting and print data suitable After checking correct the incorrect item s Does the error still occur when printing Go to step 4 End of work 4 Reloading a correct paper to SSF Reload a correct paper to fill the paper setu...

Page 245: ...ensor SENSOR PHOTO for operation Pull the CASSETTE ASSY 250 out Does the number on the screen increase by one when the actuator ACTUATOR NO PAPER of the Cassette No Paper Sensor SENSOR PHOTO is operated Checked by Digital Input DI 1 in IOT Diag of diagnosis Replace the PWBA MCU Refer to Removal 43 Replacement 11 Go to step 4 4 Checking the connectors of the SENSOR PHOTO Cassette No Paper Sensor fo...

Page 246: ...NSOR PHOTO for operation Check the voltage across J23 11pin ground on the PWBA MCU Does the voltage change when the ACTUATOR NO PAPER is operated Replace the PWBA MCU Refer to Removal 43 Replacement 11 Replace the SENSOR PHOTO Step Check Remedy Yes No ...

Page 247: ...Reseat the ACTUATOR NO PAPER If broken or deformed replace the ACTUATOR NO PAPER 3 Checking the Cassette No Paper Sensor SENSOR PHOTO for operation Pull the CASSETTE ASSY 250 Option out Does the number on the screen increase by one when the actuator ACTUATOR NO PAPER of the Cassette No Paper Sensor SENSOR PHOTO is operated Checked by Digital Input DI 9 in IOT Diag of diagnosis Replace the PWBA MCU...

Page 248: ... MCU about 3 3 VDC Go to step 7 Replace the PWBA FEED H Refer to Removal 43 Replacement 11 7 Checking the SENSOR PHOTO for operation Check the voltage across J421 5pin ground on the PWBA MCU Does the voltage change when the ACTUATOR NO PAPER is operated Replace the PWBA FEED H Refer to Removal 43 Replacement 11 Replace the SENSOR PHOTO Step Check Remedy Yes No ...

Page 249: ...e CHUTE LOW PL3 2 27 once to check the shape and operation Are the shape and operation of the ACTUATOR SSI normal Go to step 5 Reseat the ACTUATOR SSI If broken or deformed replace the ACTUATOR SSI 5 Checking the SSF No Paper Sensor SENSOR PHOTO for operation Remove the CHUTE LOW PL3 2 27 once to check the operation Does the number on the screen increase by one when the actuator ACTUATOR SSI of th...

Page 250: ...ep 10 Replace the PWBA MCU Refer to Removal 43 Replacement 11 10 Checking the SENSOR PHOTO for operation Check the voltage across J23 8pin ground on the PWBA MCU Remove the CHUTE LOW PL3 2 27 once to check the operation Does the voltage change when the ACTUATOR SSI is operated Replace the PWBA MCU Refer to Removal 43 Replacement 11 Replace the SENSOR PHOTO Step Check Remedy Yes No ...

Page 251: ...2 13 1 Checking the printer after cool down Does the error occur when printing after the printer has cooled down for five minutes Go to step 2 End of work 2 Checking the PWBA MCU for installation Reseat the PWBA MCU Does the error still occur when printing Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 252: ...ER ASSY FRONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 5 End of work 5 Checking the Main Motor DRIVE ASSY MAIN for operation Does the Main Motor DRIVE ASSY MAIN operate properly Checked by Digital Output DO 16 in IOT Diag of diagnosis During this check close the COVER ASSY FRONT Go to step 6 Go to step 19 6 Checki...

Page 253: ...er the ROLL ASSY REGI and ROLL REGI METAL then go to step 16 13 Checking the paper transfer path between the ROLL ASSY FEED and ROLL ASSY REGI Are there any obstacles on the paper transfer path Remove the obstacles or stains from the paper transfer path Go to step 14 14 Checking the ACTUATOR REGI IN for shape and operation Remove the CHUTE LOW PL3 2 27 once to check the shape and operation Are the...

Page 254: ... Main Motor Are P J21 and P J211 connected correctly Go to step 20 Reconnect the connector s P J21 and or P J211 correctly 20 Checking the HARN ASSY MAIN MOT for continuity Disconnect J21 from the PWBA MCU Disconnect J211 from the DRIVE ASSY MAIN Is each cable of J21 J211 continuous Go to step 21 Replace the HARN ASSY MAIN MOT 21 Checking the power to the DRIVE ASSY MAIN Disconnect J21 from the PW...

Page 255: ...cking the connectors of the SENSOR PHOTO Regi Sensor for connection Check the connections between the PWBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 27 Reconnect the connector s P J23 and or P J232 correctly 27 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to...

Page 256: ... P262 continuous Go to step 32 Replace the HARN ASSY KSNR REGCL 32 Checking the power to the CLUTCH ASSY DRV Disconnect J26 from the PWBA MCU Is the voltage across P26 4pin ground on the PWBA MCU about 24 VDC when the Interlock Switch HARN ASSY INTERLOCK is pushed Go to step 33 Replace the PWBA MCU Refer to Removal 43 Replacement 11 33 Checking the CLUTCH ASSY DRV for resistance Disconnect P J262 ...

Page 257: ...uator ACTUATOR REGI IN is operated Checked by Digital Input DI A in IOT Diag of diagnosis Go to step 6 Go to step 15 6 Checking the MOTOR ASSY SUB for operation Does the MOTOR ASSY SUB operate properly Checked by Digital Output DO 17 on IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 7 Go to step 19 7 Checking the paper feeding Is the paper fed fro...

Page 258: ...ep 16 Reconnect the connector s P J420 and or P J4200 correctly 16 Checking the HARN ASSY TRAY COMP for continuity Disconnect J420 from the PWBA FEED H Disconnect J4200 from the SENSOR PHOTO Is each cable of J420 J4200 continuous Go to step 17 Replace the HARN ASSY TRAY COMP 17 Checking the power to the SENSOR PHOTO Disconnect J420 from the PWBA FEED H Is the voltage across P420 6pin ground on the...

Page 259: ...ly 96 ohm Replace the PWBA FEED H Replace the SOLENOID FEED Refer to Removal 35 Replacement 19 26 Checking the connectors of the Feed Clutch CLUTCH ASSY DRV for connection Check the connections between the PWBA FEDD H and Feed Clutch Are P J420 and P J4201 connected correctly Go to step 27 Reconnect the connector s P J420 and or P J4201 correctly 27 Checking the HARN TRAY COMP for continuity Disco...

Page 260: ...ose the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 5 End of work 5 Checking the Main Motor DRIVE ASSY MAIN for operation Does the Main Motor DRIVE ASSY MAIN operate properly Checked by Digital Output MAIN MOTOR ON in CE Diag tab of CE Diag During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 6 Go to step 19 6 Checking the DR...

Page 261: ...r lead edge stay after the ROLL ASSY REGI and ROLL REGI METAL then go to step 16 13 Checking the paper transfer path between the ROLL ASSY FEED and ROLL ASSY REGI Are there any obstacles on the paper transfer path Remove the obstacles or stains from the paper transfer path Go to step 14 14 Checking the ACTUATOR REGI IN for shape and operation Remove the CHUTE LOW PL3 2 27 once to check the shape a...

Page 262: ...N Main Motor Are P J21 and P J211 connected correctly Go to step 20 Reconnect the connector s P J21 and or P J211 correctly 20 Checking the HARN ASSY MAIN MOT for continuity Disconnect J21 from the PWBA MCU Disconnect J211 from the DRIVE ASSY MAIN Is each cable of J21 J211 continuous Go to step 21 Replace the HARN ASSY MAIN MOT 21 Checking the power to the DRIVE ASSY MAIN Disconnect J21 from the P...

Page 263: ...cking the connectors of the SENSOR PHOTO Regi Sensor for connection Check the connections between the PWBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 27 Reconnect the connector s P J23 and or P J232 correctly 27 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to...

Page 264: ... P262 continuous Go to step 32 Replace the HARN ASSY KSNR REGCL 32 Checking the power to the CLUTCH ASSY DRV Disconnect J26 from the PWBA MCU Is the voltage across P26 4pin ground on the PWBA MCU about 24 VDC when the Interlock Switch HARN ASSY INTERLOCK is pushed Go to step 33 Replace the PWBA MCU Refer to Removal 43 Replacement 11 33 Checking the CLUTCH ASSY DRV for resistance Disconnect P J262 ...

Page 265: ...tion Check the connections between the PWBA MCU and SENSOR PHOTO Are P J23 and P J233 connected correcly Go to step 6 Reconnect the connector s P J23 and or P J233 correctly then go to step 5 5 Does the error still occur when printing Go to step 6 End of work 6 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J233 from the SENSOR PHOTO Is each cable of J23 J...

Page 266: ...orrectly Are they not contaminated and or damaged and rotated smoothly Check these items by turning with your finger Go to step 5 Clean or replace the defective ROLL s 5 Checking the ROLL ASSY REGI and ROLL REGI METAL for contacting Is the ROLL REGI METAL surely contacted with the ROLL ASSY REGI by the spring force on both sides of the ROLL REGI METAL Check this item with your finger Go to step 6 ...

Page 267: ...ct J233 from the SENSOR PHOTO Is each cable of J23 J233 continuous Go to step 11 Replace the HARN ASSY L SIDE 11 Checking the power to the SENSOR PHOTO Disconnect J23 from the PWBA MCU Is the voltage across P23 6pin ground on the PWBA MCU about 3 3 VDC Go to step 12 Replace the PWBA MCU Refer to Removal 43 Replacement 11 12 Checking the SENSOR PHOTO for operation Check the voltage across J23 8pin ...

Page 268: ...COVER ASSY FRONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 7 End of work 7 Checking the DRIVE ASSY PH for operation Does the ROLL ASSY REGI and ROLL REGI METAL rotate properly Checke by Digital Output DO 27 in IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 8 Reseat...

Page 269: ... and ROLL REGI METAL rotate During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 15 Go to step 26 15 Checking the ACTUATOR REGI ROLL for shape and operation Remove the CHUTE LOW PL3 2 27 once to check the shape and operation Are the shape and operation of the ACTUATOR REGI ROLL normal Go to step 16 Reseat the ACTUATOR REGI ROLL If broken or deformed replace it with a new one...

Page 270: ... voltage change when the ACTUATOR SSI is operated Replace the PWBA MCU Refer to Removal 43 Replacement 11 Replace the SENSOR PHOTO 22 Checking the connectors of the SENSOR PHOTO Regi Sensor for connection Check the connections between the PWBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 23 Reconnect the connector s P J23 and or P J232 correctly 23 Checking the HARN ASS...

Page 271: ...ctly 27 Checking the HARN ASSY KSNR REGCL for continuity Disconnect J26 from the PWBA MCU Disconnect P262 from the CLUTCH ASSY DRV Is each cable of J26 P262 continuous Go to step 28 Replace the HARN ASSY KSNR REGCL 28 Checking the power to the CLUTCH ASSY DRV Disconnect J26 from the PWBA MCU Is the voltage across P26 4pin ground on the PWBA MCU about 24 VDC when the Interlock Switch HARN ASSY INTE...

Page 272: ...O 27 in IOT Diag of diagnosis Go to step 4 Replace the printer 4 Checking the Regi Sensor for operation Does the number on the screen increase by one when the actuator ACTUATOR REGI IN is operated Checked by Digital Input DI 2 on IOT Diag of diagnosis Replace the PWBA MCU Refer to Removal 43 Replacement 11 Go to step 5 5 Checking the ACTUATOR REGI IN for shape and operation Remove the CHUTE LOW PL...

Page 273: ...rom the PWBA MCU Is the voltage across P23 3pin ground on the PWBA MCU about 3 3 VDC Go to step 9 Replace the PWBA MCU Refer to Removal 43 Replacement 11 9 Checking the SENSOR PHOTO for operation Check the voltage across J23 5pin ground on the PWBA MCU Remove the CHUTE LOW PL3 2 35 once to check the operation Does the voltage change when the actuator ACTUATOR REGI IN is operated Replace the PWBA M...

Page 274: ...ONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 5 End of work 5 Checking the Main Motor DRIVE ASSY MAIN for operation Does the Main Motor DRIVE ASSY MAIN operate properly Checked by Digital Output DO 0 on IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 6 Go to step 18...

Page 275: ... paper lead edge stay after the ROLL ASSY REGI and ROLL REGI METAL then go to step 16 13 Checking the paper transfer path between the ROLL ASSY FEED and ROLL ASSY REGI Are there any obstacles on the paper transfer path Remove the obstacles or stains from the paper transfer path Go to step 14 14 Checking the ACTUATOR REGI IN for shape and operation Remove the CHUTE LOW PL3 2 27 once to check the sh...

Page 276: ...sconnect J21 from the PWBA MCU Are the voltages across J21 2pin J21 4pin ground on the PWBA MCU about 24 VDC when the interlock switch HARN ASSY INTERLOCK is pushed Replace the DRIVE ASSY MAIN Refer to Removal 32 Replacement 22 Replace the PWBA MCU Refer to Removal 43 Replacement 11 21 Checking the connectors of the SOLENOID FEED Cassette Feed Solenoid for connection Check the connections between ...

Page 277: ...ecking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to step 27 Replace the HARN ASSY L SIDE 27 Checking the power to the SENSOR PHOTO Disconnect J23 from the PWBA MCU Is the voltage across P23 3pin ground on the PWBA MCU about 3 3 VDC Go to step 28 Replace the PWBA MCU Refer to Removal 43 Replacem...

Page 278: ...tinuity Remove the FUSER ASSY Disconnect J17 from the PWBA MCU Is each cable of J17 P171 continuous NOTE P171 is attached to the frame Go to step 5 Replace the HARN ASSY FUSER2 5 Checking the power to the Exit Sensor in the FUSER ASSY Disconnect the connector of J17 on the PWBA MCU Is the voltage across J17 1pin ground on the PWBA MCU about 3 3 VDC Go to step 6 Replace the PWBA MCU Refer to Remova...

Page 279: ...End of work 4 Checking the DRIVE ASSY EXIT for operation Does the DRIVE ASSY EXIT operate properly Checked by Digital Output DO D on IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 5 Replace FEEDER ASSY DUP 5 Checking the DRIVE ASSY DUP for operation Does the DRIVE ASSY DUP operate properly Checked by Digital Output DO 12 on IOT Diag of diagnosis D...

Page 280: ...WBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 13 Reconnect the connector s P J23 and or P J232 correctly 13 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to step 14 Replace the HARN ASSY L SIDE 14 Checking the power to the SENSOR PHOTO Disconnect J23 from the...

Page 281: ...End of work 4 Checking the DRIVE ASSY EXIT for operation Does the DRIVE ASSY EXIT operate properly Checked by Digital Output DO D on IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 5 Replace FEEDER ASSY DUP 5 Checking the DRIVE ASSY DUP for operation Does the DRIVE ASSY DUP operate properly Checked by Digital Output DO 12 on IOT Diag of diagnosis D...

Page 282: ...WBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 13 Reconnect the connector s P J23 and or P J232 correctly 13 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to step 14 Replace the HARN ASSY L SIDE 14 Checking the power to the SENSOR PHOTO Disconnect J23 from the...

Page 283: ...Removal 25 Replacement 29 3 Checking the interlock switch for operation Does the number on the screen increase by one when the COVER ASSY FRONT is closed and opened Checked by Digital Input DI 7 in IOT Diag of diagnosis Replace the PWBA MCU Refer to Removal 43 Replacement 11 Go to step 4 4 Checking the connectors for connection Check the connections between PWBA MCU and PWBA LVPS Are P J14 and P J...

Page 284: ...C Go to step 8 Replace the PWBA LVPS Refer to Removal 11 Replacement 43 8 Checking the Interlock Switch for operation Check the voltage across P44 3pin ground on the PWBA LVPS Does the voltage change when the Interlock Switch is turned ON OFF Replace the PWBA LVPS Refer to Removal 11 Replacement 43 Replace the HARN ASSY INTERLOCK Refer to Removal 18 Replacement 36 Step Check Remedy Yes No ...

Page 285: ...R ASSY WINDOW TNR Refer to Removal 8 Replacement 46 3 Checking the Side R Switch SWITCH for operation Does the number on the screen increase by one when the COVER ASSY WINDOW TRN is closed and opened Checked by Digital Input DI 6 in IOT Diag of diagnosis Replace the PWBA MCU Refer to Removal 43 Replacement 11 Go to step 4 4 Checking the HARN ASSY SIDE SW for continuity Disconnect J29 from the PWBA...

Page 286: ... to step 7 End of work 7 Checking the COVER ASSY FRONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 8 End of work 8 Checking the FUSER ASSY Are there any remaining paper and or foreign substance in the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down Remove the paper and or substance then go...

Page 287: ...P171 is attached to the frame Go to step 13 Replace the HARN ASSY FUSER2 13 Checking the power to the Exit Sensor in the FUSER ASSY Disconnect the connector of J17 on the PWBA MCU Is the voltage across J17 1pin ground on the PWBA MCU about 3 3 VDC Go to step 14 Replace the PWBA MCU Refer to Removal 43 Replacement 11 14 Checking the Exit Sensor for operation Check the voltage across J17 3pin ground...

Page 288: ... a new paper Does the error still occur when printing Go to step 6 End of work 6 Checking the COVER ASSY FRONT for latching Open and close the COVER ASSY FRONT and then latch correctly Does the error still occur when printing Go to step 7 End of work 7 Checking around the Regi Sensor Are there any remaining paper and or foreign substance around the Regi Sensor Remove the paper and or substance the...

Page 289: ...tep 13 Go to step 16 13 Checking the Regi Clutch CLUTCH ASSY DRV for operation and ROLL ASSY REGI and ROLL REGI METAL for rotation Checked by Digital Output DO 0 and DO 27 on IOT Diag of diagnosis Does the Regi Clutch CLUTCH ASSY DRV operate properly and the ROLL ASSY REGI and ROLL REGI METAL rotate During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 14 Go to step 20 14 Che...

Page 290: ...Replace the PWBA MCU Refer to Removal 43 Replacement 11 Replace the SENSOR PHOTO 20 Checking the connectors of the CLUTCH ASSY DRV Regi Clutch for connection Check the connections between the PWBA MCU and CLUTCH ASSY DRV Regi Clutch Are P J26 and P J262 connected correctly Go to step 21 Reconnect the connector s P J26 and or P J262 correctly 21 Checking the HARN ASSY KSNR REGCL for continuity Disc...

Page 291: ...Disconnect J21 from the PWBA MCU Disconnect J211 from the DRIVE ASSY MAIN Is each cable of J21 J211 continuous Go to step 26 Replace the HARN ASSY MAIN MOT 26 Checking the power to the DRIVE ASSY MAIN Disconnect J21 from the PWBA MCU Are the voltages across J21 2pin J21 4pin ground on the PWBA MCU about 24 VDC when the interlock switch HARN ASSY INTERLOCK is pushed Replace the DRIVE ASSY MAIN Refe...

Page 292: ...End of work 4 Checking the DRIVE ASSY EXIT for operation Does the DRIVE ASSY EXIT operate properly Checked by Digital Output DO D on IOT Diag of diagnosis During this check cheat the interlock switch HARN ASSY INTERLOCK Go to step 5 Replace FEEDER ASSY DUP 5 Checking the DRIVE ASSY DUP for operation Does the DRIVE ASSY DUP operate properly Checked by Digital Output DO 12 on IOT Diag of diagnosis D...

Page 293: ...WBA MCU and SENSOR PHOTO Are P J23 and P J232 connected correctly Go to step 13 Reconnect the connector s P J23 and or P J232 correctly 13 Checking the HARN ASSY L SIDE for continuity Disconnect J23 from the PWBA MCU Disconnect J232 from the SENSOR PHOTO Is each cable of J23 J232 continuous Go to step 14 Replace the HARN ASSY L SIDE 14 Checking the power to the SENSOR PHOTO Disconnect J23 from the...

Page 294: ...o Removal 4 Replacement 50 Go to step 2 2 Checking after reseating the PHD ASSY Reseat the PHD ASSY Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 CAUTION Be sure to pull eight sealing tapes out from a new PHD ASSY before installation Does the error still occur wh...

Page 295: ...ulled out After checking reseat the PHD ASSY correctly Go to step 3 Pull the sealing tapes out then go to step 2 2 Does the error still occur when the power is turned OFF and ON Go to step 3 End of work 3 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 CAUTION Be sure to pull eight sealing tapes out from a new PHD ASSY before installation Does the error...

Page 296: ...4 Reconnect the connector s P J42 and or P J422 surly then go to step 3 3 Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking the HARN ASSY PHD XPRO for continuity Disconnect P422 from the PHD ASSY Disconnect J42 from the PWBA MCU Is each cable of P422 J42 continuous Go to step 5 Replace the HARN ASSY PHD XPRO 5 Checking after replacing the PHD ASSY R...

Page 297: ... P J281 correctly then go to step 3 3 Does the error still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking the HARN ASSY L SIDE for continuity Disconnect J28 from the PWBA MCU Disconnect J281 from the TRANSFER ASSY Is each cable of J28 J281 continuous Go to step 5 Replace the HARN ASSY L SIDE 5 Checking the surface of the belt on the TRANSFER ASSY Is the belt dirty Cl...

Page 298: ...le causative parts TONER CARTRIDGE Y PL5 1 24 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE Y Replace the Dell TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 299: ...le causative parts TONER CARTRIDGE M PL5 1 23 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE M Replace the Dell TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 300: ...le causative parts TONER CARTRIDGE C PL5 1 22 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE C Replace the Dell TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 301: ...le causative parts TONER CARTRIDGE K PL5 1 21 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE K Replace the Dell TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 302: ...e shows the near of the end Refer to Chapter 2 for details of the life counter value Replace the TONER CARTRIDGE Y then go to step 4 Refer to Removal 6 Replacement 48 Go to step 7 4 Does the error still occur when the power is turned OFF and ON Go to step 7 End of work 5 Checking the toner remainder in the Non Dell Toner Cartridge Y Is the toner that remains in the Non Dell Toner Cartridge Y a lit...

Page 303: ...SPENSER ASSY Refer to Removal 44 Replacement 10 12 Checking the connector for connection Check the connectors between the PWBA MCU and TNR Y MOT MOTOR ASSY DISP Are P J18 and P J181 connected correctly Go to step 14 Reconnect the connector s P J18 and or P J181 surly then go to step 13 13 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking the HARN ...

Page 304: ...FF and ON Go to step 17 End of work 17 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 18 End of work 18 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the TRANSFER ASSY Refer to Removal 21...

Page 305: ... shows the near of the end Refer to Chapter 2 for details of the life counter value Replace the TONER CARTRIDGE M then go to step 4 Refer to Removal 6 Replacement 48 Go to step 7 4 Does the error still occur when the power is turned OFF and ON Go to step 7 End of work 5 Checking the toner remainder in the Non Dell Toner Cartridge M Is the toner that remains in the Non Dell Toner Cartridge M a litt...

Page 306: ...SPENSER ASSY Refer to Removal 44 Replacement 10 12 Checking the connector for connection Check the connectors between the PWBA MCU and TNR M MOT MOTOR ASSY DISP Are P J18 and P J182 connected correctly Go to step 14 Reconnect the connector s P J18 and or P J182 surly then go to step 13 13 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking the HARN ...

Page 307: ...FF and ON Go to step 17 End of work 17 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 18 End of work 18 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the TRANSFER ASSY Refer to Removal 21...

Page 308: ...lue shows the near of the end Refer to Chapter 2 for details of the life counter value Replace the TONER CARTRIDGE C then go to step 4 Refer to Removal 6 Replacement 48 Go to step 7 4 Does the error still occur when the power is turned OFF and ON Go to step 7 End of work 5 Checking the toner remainder in the Non Dell Toner Cartridge C Is the toner that remains in the Non Dell Toner Cartridge C a l...

Page 309: ...SPENSER ASSY Refer to Removal 44 Replacement 10 12 Checking the connector for connection Check the connectors between the PWBA MCU and TNR C MOT MOTOR ASSY DISP Are P J19 and P J191 connected correctly Go to step 14 Reconnect the connector s P J19 and or P J191 surly then go to step 13 13 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking the HARN ...

Page 310: ...FF and ON Go to step 17 End of work 17 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 18 End of work 18 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the TRANSFER ASSY Refer to Removal 21...

Page 311: ...ue shows the near of the end Refer to Chapter 2 for details of the life counter value Replace the TONER CARTRIDGE K then go to step 4 Refer to Removal 6 Replacement 48 Go to step 7 4 Does the error still occur when the power is turned OFF and ON Go to step 7 End of work 5 Checking the toner remainder in the Non Dell Toner Cartridge K Is the toner that remains in the Non Dell Toner Cartridge K a li...

Page 312: ...SPENSER ASSY Refer to Removal 44 Replacement 10 12 Checking the connector for connection Check the connectors between the PWBA MCU and TNR K MOT MOTOR ASSY DISP Are P J19 and P J192 connected correctly Go to step 14 Reconnect the connector s P J19 and or P J192 surly then go to step 13 13 Does the error still occur when the power is turned OFF and ON Go to step 14 End of work 14 Checking the HARN ...

Page 313: ...FF and ON Go to step 17 End of work 17 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error still occur when the power is turned OFF and ON Go to step 18 End of work 18 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Does the error still occur when the power is turned OFF and ON Replace the TRANSFER ASSY Refer to Removal 21...

Page 314: ...e parts TONER CARTRIDGE Y PL5 1 24 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE Y Replace the Dell TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 315: ...e parts TONER CARTRIDGE M PL5 1 23 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE M Replace the Dell TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 316: ...e parts TONER CARTRIDGE C PL5 1 22 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE C Replace the Dell TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 317: ...e parts TONER CARTRIDGE K PL5 1 21 PWBA MCU PL8 2 13 1 Checking after replacing the Dell TONER CARTRIDGE K Replace the Dell TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Replace the PWBA MCU Refer to Removal 43 Replacement 11 End of work ...

Page 318: ...d check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the connector for connection Check the connectors between the PWBA MCU and CONNECTOR CRUM Are P J31 and P J311 connected correctly Go to step 7 Reconnect the connector s P J31 and or P J311 surly then go to step 6 6 D...

Page 319: ...d check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the connector for connection Check the connectors between the PWBA MCU and CONNECTOR CRUM Are P J31 and P J312 connected correctly Go to step 7 Reconnect the connector s P J31 and or P J312 surly then go to step 6 6 D...

Page 320: ... check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the connector for connection Check the connectors between the PWBA MCU and CONNECTOR CRUM Are P J31 and P J313 connected correctly Go to step 7 Reconnect the connector s P J31 and or P J313 surly then go to step 6 6 Do...

Page 321: ... check that the lock key is in the lock position Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the connector for connection Check the connectors between the PWBA MCU and CONNECTOR CRUM Are P J31 and P J314 connected correctly Go to step 7 Reconnect the connector s P J31 and or P J314 surly then go to step 6 6 Do...

Page 322: ...is turned OFF and ON Go to step 5 End of work 5 Checking the connectors for connection Check the connectors between the PWBA MCU and PHD ASSY Are P J42 and P J422 connected correctly Go to step 7 Reconnect the connector s P J42 and or P J422 surly then go to step 6 6 Does the error still occur when the power is turned OFF and ON Go to step 7 End of work 7 Checking the HARN ASSY PHD XPRO for contin...

Page 323: ... still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after replacing the TONER CARTRIDGE Y Replace the TONER CARTRIDGE Y Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the HARN ASSY TONER CRUM for continuity Disconnect J31 from the PWBA MCU Disconnect J311 Y from the connector CRUM...

Page 324: ... still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after replacing the TONER CARTRIDGE M Replace the TONER CARTRIDGE M Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the HARN ASSY TONER CRUM for continuity Disconnect J31 from the PWBA MCU Disconnect J312 M from the connector CRUM...

Page 325: ... still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after replacing the TONER CARTRIDGE C Replace the TONER CARTRIDGE C Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the HARN ASSY TONER CRUM for continuity Disconnect J31 from the PWBA MCU Disconnect J313 C from the connector CRUM...

Page 326: ... still occur when the power is turned OFF and ON Go to step 4 End of work 4 Checking after replacing the TONER CARTRIDGE K Replace the TONER CARTRIDGE K Refer to Removal 6 Replacement 48 Does the error still occur when the power is turned OFF and ON Go to step 5 End of work 5 Checking the HARN ASSY TONER CRUM for continuity Disconnect J31 from the PWBA MCU Disconnect J324 K from the connector CRUM...

Page 327: ...error still occur when the power is turned OFF and ON Go to step 2 End of work 2 Checking the life counter value of the TRANSFER ASSY Does the life counter value show the near of the end Refer to Chapter 2 for details of the life counter value Initialize the life counter value at the CE Diag after replacing the TRANSFER ASSY Refer to Removal 21 replacement 33 Replace the PWBA MCU Refer to Removal ...

Page 328: ...artridge to the printer the DELL toner Go to step 2 End of work 2 Checking the printer setting Is the Non Dell Toner of the Maintenance on the Admin Menu of the SET UP the On Set to the Off Go to step 3 3 Checking the Toner Cartridge Replace to the known good toner cartridges Does the error still occur when turning on the power Replace the PWBA ESS Removal 34 Replacement 17 End of work ...

Page 329: ...t print result with the Printer Engine only is also abnormal Malfunction on the Printer Engine side When it is the case of Malfunction on ESS side replace with normal ESS and normal Interface Cable and check When the trouble still occurs after replacement check the host side and operate Troubleshooting efficiently using the following image quality FIP according to each phenomenon Replace TONER CAR...

Page 330: ...order and check and operate Troubleshooting using Chapter 2 Diagnostic Image quality FIP states regarding the typical image quality trouble as follows FIP 1 P1 Faint print Low contrast FIP 1 P2 Blank print No print FIP 1 P3 Solid black FIP 1 P4 Vertical blank lines White stripes in paper transport direction FIP 1 P5 Horizontal band cross out White stripes in the horizontal direction FIP 1 P6 Verti...

Page 331: ...e intervals on the test print with the Pitch Chart The interval does not necessarily match circumference of the roll The trouble may be solved easily by the check Rio01046KA Exit Roll FUSER Heat Roll FUSER Exit Pinch Roll FUSER Fuser Belt FUSER BTR PRINTER PHD Drive Roll PRINTER FUSER BTR PRINTER BTR PRINTER BTR PRINTER Drum PHD BCR Cleaner Roll PHD Magnet Roll PHD BCR PHD ...

Page 332: ...er 1 Troubleshooting Pitch Chart The chart is printed Contamination Check in the Diagnosis tab of the Tool Box Page 1 Page 2 Page 3 Page 4 Page 5 Wsb02028KA 13 Wsb02027KA 13 Wsb02029KA 13 Wsb02030KA 13 Wsb02025KA ...

Page 333: ...s generated are in Diagnosis tab in Tool Box Use the following test charts properly by the state of a defective image quality PHD Refresh When the result of Contamination Check corresponds to b 12 PHD of the pitch chart performing this test print may improve image quality This chart is printed the PHD Refresh Configuration Chart of the Diagnosis tab in Tool Box Wsb02021KA ...

Page 334: ...image quality is normal the waves of Y M and C are confined within the frame When the image quality is abnormal the wave runs out the frame Compare the pitch of the wave with the pitch chart of second page No Roll Parts Period mm Replaceable parts 1 Heat Roll 66 7 Fuser 2 Drum 75 4 PHD ASSY 3 Mag Roll 37 7 PHD ASSY 4 Drive Roll 44 0 Printer 5 Regi Roll 37 6 Printer Wsb02024KA ...

Page 335: ...1 309 Chapter 1 Troubleshooting Wsb02025KA ...

Page 336: ...for the skewed paper if any occurs This chart is printed the Alignment Chart of the Diagnosis tab in Tool Box When the sheet is fed normally the vertical and horizontal lines are aligned parallel to the edges of the sheet When there is a problem this alignment is skewed Wsb02022KA ...

Page 337: ... Ghost Configuratio Chart of the Diagnosis tab in Tool Box When a ghost occurs the patches with open cross and character K B G R M C appear on the light colored patches K C M in the lower half of the chart and the patches with open cross only appears on the dark colored patches K C M below the light colored patches Wsb02020KA ...

Page 338: ...g the toner cartridge from side to side loosens toner that may get stuck Cleaning Paper toner and dust particles can accumulate inside the printer and cause print quality problems such as smearing or toner specks Clean inside the printer to prevent these problems Prior checks before troubleshooting Check the following items if any print quality problems occur before going to each troubleshooting T...

Page 339: ... a The toner may be low Change the toner cartridge b If you are using preprinted forms make sure the toner can withstand temperatures of 0 C to 35 C 7 Characters have jagged or uneven edges a If you are using downloaded fonts verify that the fonts are supported by the printer the host computer and the software program 8 Part or all of the page prints in black a Check the toner cartridge to make su...

Page 340: ...r is fed from the cassette tray The print image quality is evaluated on the maximum size of each stan dard paper Color print quality X Pression 24 lb paper Black and White quality 4200 paper 3 Paper condition The paper used is flesh paper immediately after unpacked which has been left in the operating environment for 12 hours before unpacking 4 Printer condition The print image quality specified i...

Page 341: ...1 315 Chapter 1 Troubleshooting Chart Parallelism Perpendicularity ...

Page 342: ...1 316 Chapter 1 Troubleshooting Skew Linearity Magnification Error Registration ...

Page 343: ...1 317 Chapter 1 Troubleshooting Guaranteed Printing Area Rio01001KA 4 1mm 4 1mm 4 1mm 4 1mm 355 6mm 14inch 215 9mm 8 5inch 351 5mm 211 8mm Guaranteed printing area ...

Page 344: ...bleshooting check the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking the Faint print Print the Windows test page Is the image printed correctly Check the printing data which the problem generated Go to step 2 2 Checking the Toner Type Is the Dell Toner seated Go to step 3 Rep...

Page 345: ...work Go to step 8 8 Checking the faint color Is there the faint toner Checked by 4 Colors Configuration Chart of Chart Print in Diagnosis tab of Tool Box Go to step 9 Check the original printing data 9 Checking after reseating the TONER CARTRIDGEs Reseat the TONER CARTRIDGEs and check that their lock keys are in the lock positions Is the image printed correctly End of work Go to step 10 10 Checkin...

Page 346: ...12 Go to step 12 12 Checking after reseating the PHD ASSY Reseat the PHD ASSY Is the image printed correctly End of work Go to step 13 13 Checking the laser beam windows of the ROS ASSY Are the laser beam windows on the ROS ASSY clean Go to step 14 Clean the window s with soft cloth or cotton swab gently 14 Checking the laser beam path Are there any foreign substances between the ROS ASSY and PHD ...

Page 347: ...SY Is the image printed correctly End of work Go to step 20 20 Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Is the image printed correctly End of work Go to step 21 21 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly End of work Go to step 22 22 Checking after resea...

Page 348: ...ure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking the blank print Print the contamination check page Is the image printed correctly Printing data form is not suitable for the printer then check the printing data which the problem generated Go to step 2 2 Checking the Toner Type Is the Non Dell Toner seat...

Page 349: ...ters on the IOT Diag of diagnosis Does the remainder value show the near of the end Refer to Chapter 2 for details of the life counter value Replace the TONER CARTRIDGE s Refer to Removal 6 Replacement 48 Go to step 10 10 Checking the laser beam windows of the ROS ASSY Are the laser beam windows on the ROS ASSY clean Go to step 11 Clean the window s with soft cloth or cotton swab gently 11 Checkin...

Page 350: ...e voltage across P18 3pin P18 8pin P19 4pin and P19 9pin ground on PWBA MCU about 24 VDC when the interlock switch HARN ASSY INTERLOCK is pushed Replace the MOTOR ASSY DISP or FRAME ASSY MOT Refer to Removal 44 Replacement 10 Replace the PWBA MCU Refer to Removal 43 Replacement 11 18 Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU Are P J40 P J 41 P J41...

Page 351: ...TRANSFER ASSY Refer to Removal 21 Replacement 33 Is the image printed correctly End of work Go to step 25 25 Checking after reseating the PWBA HVPS Reseat the PWBA HVPS Is the image printed correctly End of work Go to step 26 26 Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 Replacement 9 Is the image printed correctly End of work Replace the PWBA ESS Refer to Remov...

Page 352: ... 3 Checking the printing Is the image printed correctly Checked by Test Print Test Pattern 600 in diagnosis Go to step 4 Go to step 5 4 Checking the test printing Is the image printed correctly Checked by printing the TestPat IOT in Test Print in IOT Diag of diagnosis Replace the PWBA ESS Refer to Removal 42 Replacement 12 Go to step 5 5 Checking the Grid2 Print the Grid2 page Is the solid color p...

Page 353: ...ep 11 11 Checking after replacing the PWBA ESS Replace the PWBA ESS Refer to Removal 42 Replacement 12 Is the image printed correctly End of work Go to step 12 12 Checking after replacing the PWBA HVPS Replace the PWBA HVPS Refer to Removal 47 Replacement 7 Is the image printed correctly End of work Replace the PWBA MCU Refer to Removal 43 Replacement 11 Step Check Remedy Yes No ...

Page 354: ... PL4 1 21 TRANSFER ASSY PL6 1 7 PWBA ESS PL8 1 7 PWBA MCU PL8 2 13 Before commencing troubleshooting check the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking the Vertical blank lines Print the contamination check page Is the image printed correctly Printing data is incorrect ...

Page 355: ...tances on the paper transfer path Are there any foreign substances on the paper transfer path between the TRANSFER ASSY and FUSER ASSY Remove the foreign substances then go to step 6 Go to step 7 6 Is the image printed correctly End of work Go to step 7 7 Checking the belt surfaces of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY Replace the TRANSFER ASSY Refer t...

Page 356: ...eseating the PWBA MCU Reseat the PWBA MCU Is the image printed correctly End of work Go to step 14 14 Checking after reseating the PWBA ESS Reseat the PWBA ESS Is the image printed correctly End of work Go to step 15 15 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Is the image printed correctly End of work Go to step 16 16 Checking after reseating the PWBA HVPS Reseat the PW...

Page 357: ...tly Go to step 21 Reconnect the connector s P J40 P J41 P J411 and or P J412 surely then go to step 20 20 Is the image printed correctly End of work Go to step 21 21 Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 Replacement 9 Is the image printed correctly End of work Replace the PWBA MCU Refer to Removal 43 Replacement 11 Step Check Remedy Yes No ...

Page 358: ... and possible causative parts ROS ASSY PL4 1 1 PWBA HVPS PL4 1 19 PHD ASSY PL4 1 21 TONER CARTRIDGE K PL5 1 21 TONER CARTRIDGE C PL5 1 22 TONER CARTRIDGE M PL5 1 23 TONER CARTRIDGE Y PL5 1 24 TRANSFER ASSY PL6 1 7 PWBA ESS PL8 1 7 PWBA MCU PL8 2 13 Before commencing troubleshooting check the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clip...

Page 359: ...p 3 3 Checking the paper condition Is the paper dry and recommended paper Go to step 5 Replace the paper with a new dry and recommended one then go to step 4 4 Is the image printed correctly End of work Go to step 5 5 Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Go to step ...

Page 360: ...he PWBA MCU Reseat the PWBA MCU Is the image printed correctly End of work Go to step 12 12 Checking after reseating the PWBA ESS Reseat the PWBA ESS Is the image printed correctly End of work Go to step 13 13 Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY Is the image printed correctly End of work Go to step 14 14 Checking after reseating the PWBA HVPS Reseat the PWBA HVPS Is...

Page 361: ...ly Go to step 20 Reconnect the connector s P J40 P J41 P J411 and or P J412 surely then go to step 19 19 Is the image printed correctly End of work Go to step 20 20 Checking after replacing the PWBA HVPS Replace the PWBA HVPS Refer to Removal 47 Replacement 7 Is the image printed correctly End of work Go to step 21 21 Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 R...

Page 362: ...2 13 Before commencing troubleshooting check the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking the Vertical stripes Print the contamination check page Is the image printed correctly Printing data is incorrect then check the printing data which the problem generated Go to ste...

Page 363: ...h chart performing the PHD Refresh Configuration Check of Chart Print in Diagnosis tab of Tool Box may improve image quality Go to step 3 3 Checking the TRANSFER ASSY for connection Open the COVER ASSY FRONT Are four HV terminals on the TRANSFER ASSY and four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the TRANSFER ASSY or SPRING s Go to step 4 4 Checking the ...

Page 364: ...o step 11 11 Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU Are P J40 P J 41 P J411 and P J 412 connected correctly Go to step 13 Reconnect the connector s P J40 P J41 P J411 and or P J412 surely then go to step 12 12 Is the image printed correctly End of work Go to step 13 13 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal ...

Page 365: ...L4 1 21 TONER CARTRIDGE K PL5 1 21 TONER CARTRIDGE C PL5 1 22 TONER CARTRIDGE M PL5 1 23 TONER CARTRIDGE Y PL5 1 24 FUSER ASSY PL6 1 1 TRANSFER ASSY PL6 1 7 PWBA ESS PL8 1 7 PWBA MCU PL8 2 13 Before commencing troubleshooting check the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on 13 13 13 13 Mnt01108KA 13 13 ...

Page 366: ...art Refer to Chapter 4 1 Are there any horizontal stripes matching the chart Replace the corresponding parts When the result corresponds to the b 12 PHD of the pitch chart performing the PHD Refresh Configuration Check of Chart Print in Diagnosis tab of Tool Box may improve image quality Go to step 3 3 Checking the TRANSFER ASSY for connection Open the COVER ASSY FRONT Are four HV terminals on the...

Page 367: ... Go to step 8 8 Checking the TONER CARTRIDGE Y M C K Are the TONER CARTRIDGEs that meet the specification installed to the correct position Go to step 9 Replace a new TONER CARTRIDGE Y M C K meets the specification Refer to Removal 6 Replacement 48 9 Checking after reseating the PWBA MCU Reseat the PWBA MCU Is the image printed correctly End of work Go to step 10 10 Checking after reseating the PW...

Page 368: ...o Removal 4 Replacement 50 Is the image printed correctly End of work Go to step 16 16 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Refer to Removal 5 Replacement 49 Is the image printed correctly End of work Go to step 17 17 Checking after replacing the PWBA ESS Replace the PWBA ESS Refer to Removal 42 Replacement 12 Is the image printed correctly End of work Go to step 18 18 Ch...

Page 369: ...the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking dew condensation Was the printer installed in the room where the air conditioner well works Go to step 3 Turn on the power of the air conditioner and replace a new dray and recommended paper then go to step 2 2 Is the image printed correctly End of work Go to step 3 3 Checking the Partial De...

Page 370: ...End of work Go to step 6 6 Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Go to step 7 7 Checking the TRANSFER ASSY for connection Open the COVER ASSY FRONT Are four HV terminals on the TRANSFER ASSY and four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Cl...

Page 371: ...seating the PWBA HVPS Reseat the PWBA HVPS Is the image printed correctly End of work Go to step 15 15 Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU Are P J40 P J 41 P J411 and P J 412 connected correctly Go to step 17 Reconnect the connector s P J40 P J41 P J411 and or P J412 surely then go to step 16 16 Is the image printed correctly End of work Go ...

Page 372: ... the paper transfer path Make sure there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on Step Check Remedy Yes No 1 Checking the contaminations on the paper transfer path Are there any contaminations on the paper transfer path Clean the contaminations with soft cloth or cotton swab then go to step 2 Go to step 3 2 Is the image printed correctly En...

Page 373: ...quality Go to step 4 4 Checking the using paper Does the using paper meet the specifications Go to step 6 Use the paper that meets the specifications then go to step 5 5 Is the image printed correctly End of work Go to step 6 6 Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 G...

Page 374: ...ge printed correctly End of work Go to step 11 11 Checking after reseating the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down Reseat the FUSER ASSY Is the image printed correctly End of work Go to step 12 12 Checking after reseating the PWBA MCU Reseat the PWBA MCU Is the image printed correctly End of work Go to step 13 13 Checking after reseating the PWBA ESS Reseat ...

Page 375: ... step 18 18 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly End of work Go to step 19 19 Checking after replacing the PWBA ESS Replace the PWBA ESS Refer to Removal 42 Replacement 12 Is the image printed correctly End of work Go to step 20 20 Checking after replacing the ROS ASSY Replace the ROS ASSY Refer to Removal 45 Re...

Page 376: ...t the same image of large volume Go to step 2 Go to step 3 2 Checking the Afterimage Ghost Print the Windows test page Is the image printed correctly Check the printing data which the problem generated Go to step 3 3 Checking the Afterimage Ghost Print the Ghost Configuration Chart in Chart Print in Diagnosis tab of CE Diag Is the image printed correctly End of work Go to step 4 4 Checking the era...

Page 377: ...D ASSY for connection Remove the PHD ASSY Are five HV terminals on the PHD ASSY and five springs on the frame PL4 1 10 and PL4 1 15 to 18 dirty and or deformed Clean and or replace the PHD ASSY or SPRING s Go to step 9 9 Checking after reseating the PHD ASSY Reseat the PHD ASSY Is the image printed correctly End of work Go to step 10 10 Checking the TRANSFER ASSY for connection Open the COVER ASSY...

Page 378: ...5 15 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly End of work Go to step 16 16 Checking after replacing the FUSER ASSY Warning Start the operation after the FUSER ASSY has cooled down Replace the FUSER ASSY Refer to Removal 5 Replacement 49 Is the image printed correctly End of work Go to step 17 17 Checking after repla...

Page 379: ...data is incorrect then check the printing data which the problem generated Go to step 2 2 Checking the contaminations on the paper transfer path Are there any contaminations on the paper transfer path Clean the contaminations with soft cloth or cotton swab then go to step 3 Go to step 4 3 Is the image printed correctly End of work Go to step 4 4 Checking the printing Print the Windows test page af...

Page 380: ...continuous Go to step 8 Replace the HARN ASSY LVPS2 8 Checking the power to LED ASSY ERASE Disconnect the connector of J14 from the LED ASSY ERASE Is the voltage across P14 15pin ground on the PWBA MCU about 3 3 VDC Replace the LED ASSY ERASE Refer to Removal 15 Replacement 39 Replace the PWBA MCU Refer to Removal 43 Replacement 11 9 Checking the TRANSFER ASSY for connection Open the COVER ASSY FR...

Page 381: ... check that their lock keys are in the lock positions Is the image printed correctly End of work Go to step 13 13 Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU Are P J40 P J 41 P J411 and P J 412 connected correctly Go to step 15 Reconnect the connector s P J40 P J41 P J411 and or P J412 surely then go to step 14 14 Is the image printed correctly End ...

Page 382: ...the image printed correctly End of work Go to step 19 19 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Is the image printed correctly End of work Go to step 20 20 Checking after replacing the PWBA ESS Replace the PWBA ESS Refer to Removal 42 Replacement 12 Is the image printed correctly End of work Replace the PWBA MCU Refer to Removal 43 Replacement ...

Page 383: ...Is the image printed correctly End of work Go to step 3 3 Checking the paper condition Is the paper dry and recommended paper Go to step 5 Replace the paper with a new dry and recommended one then go to step 4 4 Is the image printed correctly End of work Go to step 5 5 Checking the COVER ASSY FRONT for latching Open and close the COVER ASSY FRONT Is the image printed correctly End of work Replace ...

Page 384: ... ASSY DUP Refer to Removal 57 Replacement 57 17 Checking after reseating the Paper Cassette Reseat the Paper Cassette Is the image printed correctly End of work Go to step 18 18 Checking after reseating the paper Reseat the paper in the Paper Cassette Is the image printed correctly End of work Go to step 19 19 Checking the side guides of the Paper Cassette Reset the side guides Is the image printe...

Page 385: ...e Digital Output DO 0 in CE Diag tab and then enter the Digital Output DO 27 in CE Diag tab of CE Diag Does the ROLL ASSY REGI and ROLL REGI METAL rotate During this check cheat the interlock switch HARN ASSY INTERLOCK End of work Replace the ROLL ASSY REGI and or ROLL REGI METAL Step Check Remedy Yes No ...

Page 386: ...ep 3 Turn on the power of the air conditioner and replace a new dray and recommended paper then go to step 2 2 Is the image printed correctly End of work Go to step 3 3 Checking the using paper Does the using paper meet the specifications Go to step 5 Use the paper that meets the specifications then go to step 4 4 Is the image printed correctly End of work Go to step 5 5 Checking the paper conditi...

Page 387: ...LL REGI METAL rotate During this check cheat the interlock switch HARN ASSY INTERLOCK End of work Replace the ROLL ASSY REGI and or ROLL REGI METAL 17 Checking the damaged mode Is the damaged paper fed from the Duplex Go to step 18 Go to step 20 18 Checking the FEEDER ASSY DUP installtion Reseat the FEEDER ASSY DUP Does the error still occur when printing Go to step 19 End of work 19 Checking the ...

Page 388: ...tep 27 27 Checking after replacing the ROLL ASSY FEED Replace the ROLL ASSY FEED Refer to Removal 9 Replacement 45 Is the image printed correctly End of work Go to step 28 28 Checking the ROLL ASSY REGI and ROLL REGI METAL for rotation Enter the Digital Output DO 0 in CE Diag tab and then enter the Digital Output DO 27 in CE Diag tab of CE Diag Does the ROLL ASSY REGI and ROLL REGI METAL rotate Du...

Page 389: ...e then go to step 4 4 Is the image printed correctly End of work Go to step 5 5 Checking the Toner Type Is the Dell Toner seated Go to step 7 Replace the toner with Dell Toner then go to step 6 6 Is the image printed correctly End of work Go to step 7 7 Checking the power cord for connection Connect the power cord with other wall outlet Never connect the power cord into other connector of the same...

Page 390: ...Color registration Print the Windows test page Is the image printed correctly Printing data is incorrect then check the printing data which the problem generated Go to step 3 3 Checking the paper condition Is the paper dry and recommended paper Go to step 5 Replace the paper with a new dry and recommended one then go to step 4 4 Does the color registration appear on the printed material when print...

Page 391: ...djustments checkbox of the Registration Adjustment in Printer Maintenance tab of Tool Box is checked Press the Auto Correct button to stat the auto color registration adjustment After adjustment is completed press the Color Regi Chart Does the color registration appear on the printed material when printing Go to step 11 End of work 11 Adjusting the color registration manually Uncheck the checkbox ...

Page 392: ...and so on Step Check Remedy Yes No 1 Checking after replacing the PHD ASSY Replace the PHD ASSY Refer to Removal 4 Replacement 50 Does the error appear on the printed material when printing Go to step 2 End of work 2 Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY Refer to Removal 21 Replacement 33 Does the error appear on the printed material when printing Go to step 3 End of...

Page 393: ... Does abnormal noise arise during printing Check the Operation Mode Table of Power ON Check the components are normal without any stains and or damages Refer to FIP1 N1 Check the Operation Mode Table of Standby Check the components are normal without any stains and or damages Refer to FIP1 N2 Check the Operation Mode Table of Printing Check the components are normal without any stains and or damag...

Page 394: ...Checking after reseating the DRIVE ASSY MAIN Reseat the DRIVE ASSY MAIN Does the noise arise from the printer Checked by Digital Output DO 0 in CE Diag tab of CE Diag Try replacing the PHD ASSY refer to Removal 4 Replacement 50 TRANSFER ASSY refer to Removal 21 Replacement 33 and DRIVE ASSY MAIN refer to Removal 32 Replacement 22 one after another End of work 5 Checking the Sub Motor Does the nois...

Page 395: ...es the noise arise from the printer Checked by Digital Output DO 7 in CE Diag tab of CE Diag Try replacing the PHD UNIT refer to Removal 4 Replacement 50 FUSER ASSY refer to Removal 5 Replacement 49 and DRIVE ASSY SUB refer to Removal 33 Replacement 21 one after another End of work Step Check Remedy Yes No ...

Page 396: ...s No Possible causative parts FAN PL8 1 1 PWBA LVPS PL8 2 1 1 Checking the FAN Does the noise arise from the Fan Checked by Digital Output DO 1E in IOT Diag of diagnosis Replace the FAN Refer to Removal 40 Replacement 14 Replace the PWBA LVPS Refer to Removal 11 Replacement 43 ...

Page 397: ...smoothly Turning it with your finger Go to step 5 Replace the HOLDER ASSY SEPARATOR Refer to Removal 2 Replacement 52 5 Checking the ROLL ASSY FEED for rotation Remove the Paper Cassette from the printer Enter the Digital Output DO 0 in CE Diag tab of CE Diag and then enter the Digital Output CASSETTE1 FEED SOLENOID ON Auto OFF in CE Diag tab of CE Diag Does the noise arise from this Roller NOTE A...

Page 398: ...tep 15 End of work 15 Checking the foreign substances on the surfaces of the ROLL ASSY REGI and ROLL REGI METAL Are there any foreign substances on the surfaces of these parts Remove the foreign substances then go to step 16 Go to step 17 16 Checking noise when printing Does the noise arise from the printer Go to step 17 End of work 17 Checking the ROLL ASSY REGI and ROLL REGI METAL for rotation E...

Page 399: ...ise arise from the printer Checked by Digital Output DO 7 in CE Diag tab of CE Diag Go to step 22 End of work 22 Checking the DRIVE ASSY SUB for installation Reseat the DRIVE ASSY SUB Does the noise arise from the printer Checked by Digital Output DO 7 in CE Diag tab of CE Diag Try replacing the PHD UNIT refer to Removal 4 Replacement 50 FUSER ASSY refer to Removal 5 Replacement 49 and DRIVE ASSY ...

Page 400: ...rounded appropriately Go to step 3 Request the client to fix AC power supply outlet 3 Checking the TRANSFER ASSY for connection Open the COVER ASSY FRONT Are four HV terminals on the TRANSFER ASSY and four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the TRANSFER ASSY or SPRING s Go to step 4 4 Checking the PHD ASSY for connection Remove the PHD ASSY Are five H...

Page 401: ... cord Does the printer operate normally End of work Go to step 4 4 Checking the BREAKER GFI for operation Does the BREAKER GFI operate normally End of work Go to step 5 5 Checking the connector of PWBA LVPS for connection Disconnect the power cord and wait for one minute Reconnect the all connectors of PWBA LVPS Does the printer operate normally End of work Go to step 6 6 Checking the connector of...

Page 402: ...S Does the printer operate normally End of work Go to step 2 2 Checking the connector of the CONSOLE ASSY PANEL for connection Reconnect the connector P J220 of the CONSOLE ASSY PANEL Does the CONSOLE ASSY PANEL operate normally End of work Go to step 3 3 Checking after reseating the PWBA MCU Reseat the PWBA MCU Does the printer operate normally End of work Replace the PWBA LVPS Refer to Removal 1...

Page 403: ...ns then go to step 2 2 Does the multi feed still occur when printing Go to step 3 End of work 3 Checking paper condition Is the paper dry and recommended paper Go to step 5 Replace the paper with a new dry and recommended one then go to step 4 4 Does the multi feed still occur when printing Go to step 5 End of work 5 Checking the ROLL ASSY FEED and HOLDER ASSY SEPARATOR for rotation Does the ROLL ...

Page 404: ...ernet connection available for your PC Go to step 4 Replace the PWBA ESS Removal 42 Replacement 12 4 Updating the firmware to the latest version Download the latest version of the firmware from the DELL Support Website and execute the update NOTE Before updating the firmware to the latest version reset the error following the steps of procedure described below In addition update the firmware by wa...

Page 405: ... digital input DI test 2 8 4 1 3 Digital Output DO Test 2 16 4 1 4 Executing digital output DO test 2 16 4 2 Print Info 2 33 4 2 1 Executing Print Info 2 33 4 2 2 Config Page 2 33 4 2 3 Print Settings 2 33 4 3 Complete 2 33 4 3 1 Executing Complete 2 33 4 3 2 Complete 2 33 4 4 Installation Set 2 34 4 4 1 Executing Installation Set 2 34 4 5 Test Print 2 35 4 5 1 Executing test print 2 35 4 5 2 No I...

Page 406: ...Chapter 2 Operation of Diag Chapter 2 Operation of Diag CONTENTS ...

Page 407: ...pter 2 Operation of Diag 1 Overview 1 1 Position of the Diag in the Whole System Major functions of this diag are as follows IOT Diag Setting of parameters for registration in paper feeding direction and so on ...

Page 408: ...s in field with the purpose to locate a replaceable unit that causes a problem Sorting problems on the basis of parts that can be replaced by the customer support center This is the base of this mode design and that is why so many features The mode allows the user to execute the ESS diagnosis test prints parameter settings FAX Scanner and so on through the control panel Developer CE Customer Engin...

Page 409: ...2 3 Chapter 2 Operation of Diag Blank Page ...

Page 410: ...s result Selecting a diagnosis item Selecting data at parameter setting Key moves the cursor to the left right 3 Determining a diagnosis item Executing a diagnosis Determining a parameter at parameter setting CANCEL Resetting a diagnosis item Returning to the menu one level higher Terminating each digital input output Rio02001KA LCD 3 CANCEL ...

Page 411: ...r setting pressing 3 key after selecting an item from the menu displays the cur rent setting value of the item Then a numeric value selected by and keys are written into the NVM by 3 key 3 5 Executing Exiting Diag mode The diagnosis can be executed by as follows 1 A test item is displayed 3 key fixed the test item 2 The display prompts the user to start the test Press 3 key and start the test The ...

Page 412: ...ress the key Press the key Press the CANCEL key Customer Mode Print Info Config Page Print Settings IOT Diag Digital Input Digital Output Complete Complete Installation Set Toner Low Alert Test Print No Image IOT Pattern 600 IOT Grid 2 Cyan 20 Magenta 20 Yellow 20 Black 20 CMY 20 Gradation Toner Pallet ContaminationChk ...

Page 413: ...up FastScanReg2KtoM FastScanReg2KtoY FastScanReg2KtoC Life Y Toner Life M Toner Life C Toner Life K Toner Life Fuser Sheet Life Print Sheet Life DTB Waste Life YwasteToner Life MwasteToner Life CwasteToner Life KwasteToner Life Drum Y Time Life Drum M Time Life Drum C Time Life Drum K Time Life Drum Xero Life Drum Deve K Life SSF Sheet Life Tray1 Sheet Life Tray2 Sheet Life DuplexSheet Life Custom...

Page 414: ... test will execute the DI Test codes of the components that are supposed to be faulty from the error details Refer to each FIP on Chapter 1 Test result NG Go to each FIP or replace the parts OK Turn off on the main power 4 1 2 Executing digital input DI test 1 Turn off the power 2 Turn on the power while holding down and keys 3 Release the fingers from these keys when Diagnosing is displayed 4 The...

Page 415: ... Diag Rio02002KA Exit Sensor DI 3 Side Switch DI 6 MPF No Paper Sensor DI 0 Regi Sensor DI 2 K Mode Sensor DI 4 Interlock Switch DI 7 CASSETTE1 No Paper Sensor DI 1 CASSETTE2 Paper Path Sensor DI a CASSETTE2 No Paper Sensor DI 9 ...

Page 416: ...er absence presence or the moving part position such as at the home position or elsewhere About Switch A micro switch closes the internal contacts via the button which is pushed down under the pro vided leaf spring which is held down by the actuator of the cover or door that is being closed When the door or cover has being opened the leaf spring returns to its original position and the button is p...

Page 417: ...n the power and enter the Diagnostic Mode 2 Execute the DI 0 3 Check the sensor 4 Press the Cancel key to stop the test CASSETTE 1 No Paper Sen sor DI 1 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI 1 3 Remove the paper cassette 4 Check the sensor 5 Press the Cancel key to stop the test 6 Replace the paper cassette Rio02003KA Operator Panel Normal Rio02004KA Operator Panel Nor...

Page 418: ... test 7 Replace the PHD ASSY 8 Close the Front Cover Exit Sensor DI 3 NOTE Fuser is very hot so pay sufficient attention at work to above burns etc 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI 3 3 Open the Front Cover 4 Check the sensor 5 Press the Cancel key to stop the test 6 Close the Front Cover Sensor name Diag Code Confirmation procedures Rio02005KA Operator Panel Norma...

Page 419: ...nterlock System 3 Turn on the power and enter the Diagnostic Mode 4 Execute the DI 4 5 Check the sensor 6 Press the Cancel key to stop the test 7 Turn off the printer power 8 Attach the DRIVE ASSY PH Side Switch DI 6 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI 6 3 Check the Switch 4 Press the Cancel key to stop the test 5 Close the Toner Cover Sensor name Diag Code Confirmat...

Page 420: ...he test 5 Close the Front Cover CASSETTE 2 No Paper Sen sor DI 9 NOTE The No paper sensor is in the option feeder 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI 9 3 Remove the paper cassette 4 Check the sensor 5 Press the Cancel key to stop the test 6 Replace the paper cassette Sensor name Diag Code Confirmation procedures Rio02009KA Operator Panel Normal Rio02050KA Operator Pa...

Page 421: ... the Diagnostic Mode 3 Execute the DI a 4 Remove the CASSETTE 1 paper cassette and CASSETTE 2 paper cassette 5 Check the sensor 6 Press the Cancel key to stop the test 7 Replace the CASSETTE 1 paper cassette and CASSETTE 2 paper cassette 8 Turn off the power 9 Replace the COVER CHUTE PL12 1 5 Sensor name Diag Code Confirmation procedures Rio02051KA Operator Panel Normal Actuator ...

Page 422: ...the power 2 Turn on the power while holding down and keys 3 Release the fingers from these keys when Diagnosing is displayed 4 The Customer Mode and IOT Diag are displayed Entered the Diag mode 5 Press 3 key 6 Press key to select Digital Output and then press 3 key 7 Press or key to select test item 8 Press 3 key to execute the test To exit the test or to return to one step higher menu press the C...

Page 423: ... 17 Chapter 2 Operation of Diag DO 35 DUPLEX CLUTCH DO 3d Black Drum Erase Lamp DO 3f Yellow Magenta and Cyan Drum Erase Lamp Code Components 0 1 23 1 4 0 1 20 114 0 1 20 114 1 23 53 64 7 8 0 9 9 3 0 1 8 ...

Page 424: ...2 18 Chapter 2 Operation of Diag Rio02052KA DUPLEX EXIT MOTOR DO d e f 10 DUPLEX MOTOR DO 12 13 14 15 Duplex Clutch DO 35 ...

Page 425: ... passage of electric current through the coil inside the case and attracts the armature and gear to the rotating rotor thereby rotating the gear Upon the loss of power to the coil electromagnetic force is lost and the armature comes off the rotor and the gear comes to rest The clutch makes so soft noises that you must be close the component to audibly confirm the oper ation of the component Armatu...

Page 426: ...tromagnet by the passage of electric current through the coil inside the case and attracts the plunger Upon the loss of power to the coil electromagnetic force is lost and the plunger is returned to its original position by spring action thereby allowing the shutter to operate or the gear to move to the predefined position Unlike a clutch a solenoid generates a loud operation noise Leg_Sec02_051FA...

Page 427: ...on for five minutes or longer with the front cover open remove the PHD ASSY and cover the drum to avoid exposure to light The rotational speed of the motor is as follows DO 2 DO 0 DO 1 1 Turn on the power and enter the Diagnostic Mode 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO 0 The customer can confirm the motor noise only 5 Check the drum rotation 6 Press the Can...

Page 428: ...en performing operation for five minutes or longer with the front cover open remove the PHD ASSY and cover the drum to avoid exposure to light 1 Remove the DRIVE ASSY PH 2 Cheat the safety Interlock System 3 Turn on the power and enter the Diagnostic Mode 4 Execute the DO a 5 Check the K Mode SOLENOID movement 6 Press the Cancel key to stop the test 7 Turn off the printer power 8 Attach the DRIVE ...

Page 429: ...rotation 5 Press the Cancel key to stop the test 6 Replace the paper cassette DUPLEX EXIT MOTOR DO d e f 10 The rotational speed of the motor is as follows DO 10 DO f DO e DO d 1 Turn on the power and enter the Diagnosis Mode 2 Execute the DO d 3 Check the Exit Roll rotation 4 Press the Cancel key to stop the test Clutch and Solenoid name Diag Code Confirmation procedure Rio02014KA Feed Roll Rio02...

Page 430: ...rotational speed of the motor is as follows DO 15 DO 14 DO 13 DO 12 1 Turn on the power and enter the Diagnosis Mode 2 Open the Front Cover and CHUTE DUP IN PL11 1 2 3 Cheat the safety Interlock System 4 Execute the DO 12 The customer can confirm the motor noise only 5 Check the Duplex Roller rotation 6 Press the Cancel key to stop the test 7 Remove the cheater 8 Close the CHUTE DUP IN PL11 1 2 an...

Page 431: ... the COVER REAR OPT PL12 1 6 and COVER SIDE L OPT PL12 1 4 4 Execute the DO 17 The customer can confirm the motor noise only 5 Press the Cancel key to stop the test 6 Replace the COVER REAR OPT PL12 1 6 and COVER SIDE L OPT PL12 1 4 7 Replace the CASSETTE 2 paper cassette Fan HIGH FAN LOW DO 1e 1f 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO 1e 3 Check the FAN rotation 4 Pres...

Page 432: ... the toner in the PHD ASSY spills if the motor is rotated for a long time 1 Turn on the power and enter the Diagnostic Mode 2 Open the Cover and remove the toner cartridge 3 Open the toner cartridge holder 4 Execute the DO 21 DO 23 DO 25 or DO 27 5 Check the TONER MOTER rotation 6 Press the Cancel key to stop the test 7 Replace the toner cartridge and close the toner cartridge holder 8 Close the C...

Page 433: ...when the DO 0 and the DO 29 are exe cuted These procedures are for the technical staff When performing operation for five minutes or longer with the front cover open remove the PHD ASSY and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO 0 and the DO 29 5 Check the Regi Roll rotatio...

Page 434: ...with the front cover open remove the PHD ASSY and cover the drum to avoid exposure to light 1 Remove the COVER ASSY SIDE L 2 Cheat the safety Interlock System 3 Turn on the power and enter the Diagnostic Mode 4 Execute the DO 2f 5 Check the FEED SOLENOID movement 6 Press the Cancel key to stop the test 7 Turn off the printer power 8 Attach the COVER ASSY SIDE L 9 Remove the cheter and close the Fr...

Page 435: ... the Diagnosis Mode 2 Remove the COVER REAR OPT PL12 1 6 and COVER SIDE L OPT PL12 1 4 3 Execute the DO 31 The customer can confirm the Solenoid click sound only 4 Check the FEED SOLENOID movement 5 Press the Cancel key to stop the test 6 Replace the COVER REAR OPT PL12 1 6 and COVER SIDE L OPT PL12 1 4 Clutch and Solenoid name Diag Code Confirmation procedure Rio02056KA CASSETTE2 Feed Solenoid ...

Page 436: ... technical staff 1 Remove the COVER CHUTE PL12 1 5 2 Turn on the power and enter the Diagnostic Mode 3 Remove the CASSETTE 1 paper cassette and CASSETTE 2 paper cassette 4 Execute the DO 17 and the DO 33 5 Confirm the CASSETTE 2 Turn Roll rotation 6 Press the Cancel key to stop the clutch 7 Press the key to display the DO 17 8 Press the Cancel key to stop the motor 9 Replace the CASSETTE 1 paper c...

Page 437: ...he technical staff When performing operation for five minutes or longer with the front cover open remove the PHD ASSY and cover the drum to avoid exposure to light 1 Turn on the power and enter the Diagnostic Mode 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO d and the DO 35 5 Confirm the gear rotation 6 Press the Cancel key to stop the clutch 7 Press the key to displ...

Page 438: ... close the Front Cover Yellow Magenta and Cyan Drum Erase Lamp DO 3f NOTE These procedures are for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Open the Front Cover 3 Remove the PHD ASSY and cover the drum to avoid exposure to light 4 Cheat the safety Interlock System 5 Execute the DO 3f 6 Check the lamps lighting 7 Press the Cancel key to stop the test 8 Replace the PHD...

Page 439: ...bstacle is in IOT 4 2 2 Config Page The version of software of IOT and the printer configuration can be confirmed by executing this test 4 2 3 Print Settings The service tag printing count value and error count value can be confirmed by executing this test 4 3 Complete Completes the diagnosis operation and reboot the data 4 3 1 Executing Complete 1 Turn off the power 2 Turn on the power while hold...

Page 440: ... 2 Turn on the power while holding down and keys 3 Release the fingers from these keys when Diagnosing is displayed 4 The Customer Mode and IOT Diag are displayed Entered the Diag mode 5 Press to select Installation Set and then press 3 key 6 Press key to select the ON or OFF 7 Press 3 key to execute the setting To exit the test or to return to one step higher menu press the CANCEL key ...

Page 441: ... mode 5 Press key to select Test Print and then press 3 key 6 Press or key to select the test item 7 Press 3 key twice to execute the test To exit the test or to return to one step higher menu press the CANCEL key A test is not performed when an obstacle is in IOT 4 5 2 No Image IOT Prints the blanked paper 4 5 3 Pattern 600 IOT Prints the IOT built in 600dpi pattern When the PQ problem occurred t...

Page 442: ...id pattern When the PQ problem occurred this test enables to identify the problem as printer related or oth erwise Compare the sample chart with the print Check result NG Check the printing process and PWBA ESS related OK Check the network cable PC and so on Leg_Sec02_004FA ...

Page 443: ...sample chart with the print Check result NG Check the cyan toner related OK Check another toner 4 5 6 Magenta 20 Outputs magenta 20 paint on the whole area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the magenta toner or another color Compare the sample chart with the print Check result NG Check the magenta toner related OK Check another toner Leg_Sec02_...

Page 444: ...e the sample chart with the print Check result NG Check the yellow toner related OK Check another toner 4 5 8 Black 20 Outputs black 20 paint on the whole area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the black toner or another color Compare the sample chart with the print Check result NG Check the black toner related OK Check another toner Leg_Sec02_...

Page 445: ...e area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the balance of three color toners or otherwise Compare the sample chart with the print Check result NG Check the yellow magenta or cyan toner related OK Check black toner Leg_Sec02_009FA ...

Page 446: ...o 100 on a A4 paper for each of 4 colors When the PQ problem occurred this test enables to identify the problem as the printing process or PWBA ESS related Compare the sample chart with the print Check result NG Check the printing process OK Check the PWBA ESS related Leg_Sec02_010FA ...

Page 447: ...attern of Y M C K When the PQ problem occurred in the picture or photo printing this test enables to identify the problem as the toner or another Compare the sample chart with the print Check result NG Check the problem toner related OK Check the print job or print data Leg_Sec02_011FA ...

Page 448: ...nce in the interval of regular lines or spots you can determine the parts that have caused the trouble Page 1 to 4 Prints the scale patterns in vertical and horizontal directions for evaluating regularity and intervals Page 5 Prints the list of intervals by component fault Page 1 Page 2 Page 3 Page 4 Page 5 Wsb02028KA 13 Wsb02027KA 13 Wsb02029KA 13 Wsb02030KA 13 Wsb02025KA ...

Page 449: ...Tray 1 Tray 2 Dup 30 to 30 First Scan 2 K to M Y or C 1 to 2 Life Counter Reads the life counter and the printer Parameter Function Default Adjustable range Slow Scan K to P Shifts 0 17mm 1count Black registration adjustment 128 to 127 Slow Scan 600 M Y C Shifts 0 042mm 1count Color registration adjustment 600 dpi 128 to 127 Fast Scan K to M Y or C Shifts 0 042mm 1count Color registration adjustme...

Page 450: ...Tray2 Dup Shifts the print area in this direction by reducing the value Shifts the print area in this direction by reducing the value Shifts the print area in this direction by increasing the value Shifts the print area in this direction by increasing the value Slow Scan K to P Slow Scan 600 M Y C Image Side Default Value Default Value Rio02021KA ...

Page 451: ...user Paper feeding count 100000 Life Printer Paper feeding count Life DTB Transfer Belt 2 Waste Toner cleaning count 200000 Life Y Waste Toner Waste Toner cleaning count 18000 Life M Waste Toner Waste Toner cleaning count 18000 Life C Waste Toner Waste Toner cleaning count 18000 Life K Waste Toner Waste Toner cleaning count 18000 Life Y Drum Cycle count 3000000 Life M Drum Cycle count 3000000 Life...

Page 452: ...fuse the screws for plastic and the ones for sheet metal because using the wrong type of screw may result in damage to the screw threads or other trou bles No Type Application Shape How to distinguish Points to be noted Major application locations 1 Screw for plastic Silver tap Plastic Silver colored Thread is coarser than that of the sheet metal type Screw tip is thin Oblique screw ing damages th...

Page 453: ...deterioration due to exposure to light When opening the front door in a removal replacement operation cover the drum to keep it from being exposed to light Remove PAPER TRAY PHD unit TONER CARTRIDGE and FUSER and put them in a place where they do not affect the procedure Note that the service procedures can be performed with those parts in place depending on the target section of removal replaceme...

Page 454: ...e printer Left Left hand direction when facing the front of the printer Right Right hand direction when facing the front of the printer Figure Definitions of Printer Orientation The string RRP X Y that appears in or at the end of the procedure denotes that the related service procedure is described in RRP X Y Screws shown in the illustrations are to be unscrewed and removed using a Phillips head c...

Page 455: ...l 30 Opening COVERASSYFRONT Opening COVERASSYWINDOW TNR KIT FUSERASSY Removal 5 KIT PIVOT Removal 20 KIT TRANSFERASSY Removal 21 KIT SHAFT PIVOT Removal 24 COVERASSYFRONT Removal 25 SENSOR PHOTO SSI NO PAPER Removal 22 KIT FEED ROLL SOL CLUTCH Removal 35 ACTUATOR SSI Removal 23 CONSOLEASSYPANEL Removal 26 HARNESSASSYPNLA Removal 28 LATCHASSYFRONT PL1 2 5 BUTTON LATCH FRONT PL1 2 11 Removal 27 KIT ...

Page 456: ...OVERASSYTOP Removal 10 Toner Cartridge K C M Y Removal 6 KIT FUSERASSY Removal 5 PHD Unit Removal 4 Opening COVERASSYFRONT Tray 1 Removal 1 Removal FLOW Removal 46 58 SENSOR PHOTO REGI Removal 49 SENSOR PHOTO CST NO PAPER Removal 52 ACTUATORASSYNO PAPER Removal 53 PWBAHVPS Removal 47 ROLLASSYREGI Removal 50 MEMORYCARD Removal 55 FEEDERASSYDUP Removal 57 250 OPTION FEEDER Removal 58 WIRELESS PRINTE...

Page 457: ...t 14 BREAKER GFI Replacement 18 COVER REAR Replacement 25 COVER SIDE L Replacement 37 COVER SIDE R Replacement 41 KIT COVERASSYWINDOW TNR Replacement 46 COVERASSYTOP Replacement 44 Toner Cartridge K C M Y Replacement 48 KIT FUSERASSY Replacement 49 PHD Unit Replacement 50 Closing COVERASSYFRONT Tray 1 Replacement 53 SENSOR PHOTO REGI Replacement 5 SENSOR PHOTO CST NO PAPER Replacement 2 ACTUATORAS...

Page 458: ...ment 21 KIT BLOCK PHD LEFT Replacement 20 KIT PIVOT Replacement 34 KIT TRANSFERASSY Replacement 33 KIT SHAFT PIVOT Replacement 30 COVERASSYFRONT Replacement 29 SENSOR PHOTO SSI NO PAPER Replacement 32 KIT FEED ROLL SOL CLUTCH Replacement 19 ACTUATOR SSI Replacement 31 CONSOLEASSYPANEL Replacement 28 HARNESSASSYPNLA Replacement 26 LATCHASSYFRONT PL1 2 5 BUTTON LATCH FRONT PL1 2 11 Replacement 27 KI...

Page 459: ...Chapter 3 Removal and Replacement Procedures RRPs 3 8 Removal 1 Tray 1 PL2 1 1 1 Pull out the Tray 1 PL2 1 1 from the printer ...

Page 460: ...ent Procedures RRPs 3 9 Removal 2 Separator Roller PL2 1 99 1 Remove the Tray 1 Removal 1 2 Release the two hooks of the Separator Roller PL2 1 5 3 Pull up the Separator Roller to remove the Separator Roller from the Tray 1 PL2 1 1 ...

Page 461: ...T PL2 1 19 1 Remove the Tray 1 Removal 1 2 Release the left side holes of the HANDLE ASSY CST PL2 1 19 from the bosses of the Tray 1 PL2 1 1 using a miniature screwdriver 3 Release the right side holes of the HANDLE ASSY CST from the bosses of the Tray 1 remove the HANDLE ASSY CST ...

Page 462: ...r the drum of the PHD unit to avoid exposure to light 1 Remove the Tray 1 Removal 1 2 Open the COVER ASSY FRONT PL1 2 1 3 Open the TRANSFER ASSY PL6 1 7 4 Put the paper on the TRANSFER ASSY to protect the belt Note When carrying out the work this procedure take care not to cover the left and right of the belt guards with the paper ...

Page 463: ...dures RRPs 3 12 5 Rotate the four stoppers of the PHD UNIT PL4 1 21 to the counter clock wise direction to release the lock 6 Remove the PHD UNIT toward you by pulling it by the left and right handles 7 Lift up the PHD Unit from the printer ...

Page 464: ... FRONT PL1 2 1 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 2 Open the TRANSFER ASSY PL6 1 7 3 Pull the LEVER to release the lock 4 Disengage the connector of the FUSER ASSY by pulling the right side of the FUSER ASSY toward you with the LEVER released ...

Page 465: ...Chapter 3 Removal and Replacement Procedures RRPs 3 14 5 Lift up the FUSER ASSY move the FUSER ASSY to the right side ...

Page 466: ...L5 1 21 24 Note Described below is the removal procedure common among the four Toner Cartridges 1 Open the COVER ASSY WINDOW TNR PL1 1 7 2 Move the handle of the toner cartridge to backward to release the lock 3 Open the HOLDER ASSY TCRU K PL5 1 17 4 Remove the toner cartridge from the HOLDER ASSY TCRU ...

Page 467: ...nd Replacement Procedures RRPs 3 16 Removal 7 TRAY EXT PL1 1 2 1 Open the TRAY EXT PL1 1 2 2 Release the boss of the TRAY EXT from the hole of the COVER ASSY TOP PL1 1 1 using a miniature screwdriver 3 Remove the TRAY EXT ...

Page 468: ...COVER ASSY WINDOW TNR PL1 1 99 1 Open the COVER ASSY WINDOW TNR PL1 1 7 2 Press the upper hinge of the COVER ASSY WINDOW TNR to release the boss on the hinge from the hole of the printer move the COVER ASSY WINDOW TNR to arrow direction 3 Remove the COVER ASSY WINDOW TNR ...

Page 469: ...e PHD unit to avoid exposure to light 3 Remove the PHD Unit Removal 4 4 Release the hook of the ROLL CORE MSI PL3 2 3 on the left of the ROLL ASSY FEED PL 3 2 4 and move the ROLL CORE MSI to left until it stops 5 Release the groove on the ROLL ASSY FEED from the vertical pin mounted on the SHAFT ASSY FEED PL3 2 2 by sliding the ROLL ASSY FEED to the left 6 Close the COVER ASSY FRONT ...

Page 470: ...Chapter 3 Removal and Replacement Procedures RRPs 3 19 7 Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees ...

Page 471: ...void exposure to light 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the two screws silver tap 8mm that fix the COVER ASSY TOP PL1 1 1 to the printer 6 Lift up the front side of the COVER ASSY TOP to release the COVER ASSY TOP from the two pegs on the printer ...

Page 472: ...Chapter 3 Removal and Replacement Procedures RRPs 3 21 7 Release the inside hooks of the COVER ASSY TOP from the COVER REAR PL1 1 3 remove the COVER ASSY TOP from the printer ...

Page 473: ...PHD unit to avoid exposure to light 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Disengage all the connectors of the PWBA LVPS PL8 2 1 7 Remove the five screws silver 6mm that fix the PWBA LVPS to the printer ...

Page 474: ...Chapter 3 Removal and Replacement Procedures RRPs 3 23 8 Remove the PWBA LVPS from the printer ...

Page 475: ...void exposure to light 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Disengage all the connectors of the PWB ASSY FAN PL8 2 20 7 Remove the two screws silver 6mm that fix the PWB ASSY FAN to the printer remove the PWB ASSY FAN ...

Page 476: ... to light 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 Accesses Position The 8 show the procedure number 8 7 Remove the six screws silver tap 8mm that fix the COVER SIDE R PL1 1 6 to the ...

Page 477: ... 3 Removal and Replacement Procedures RRPs 3 26 8 Release the front hook of the COVER SIDE R 9 Release the inside hooks of the COVER SIDE R from the COVER REAR PL1 1 3 remove the COVER SIDE R from the printer ...

Page 478: ... Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Release the hooks of the SWITCH PL5 1 9 by using the miniature screwdriver remove the SWITCH from the printer 9 Disengage th...

Page 479: ...ove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the two screws silver tap 8mm that fix the LED ASSY ERASE PL4 1 8 to the printer 9 Remove the LED ASS...

Page 480: ...Chapter 3 Removal and Replacement Procedures RRPs 3 29 10 Disengage the connector P J141 of the LED ASSY ERASE ...

Page 481: ...et burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the LED ASSY ERASE Removal 15 Accesses Position The 9 10 11 and 12 show the procedure number 9 10 11 12 Note Described below is the removal procedure common among the upper and lower B...

Page 482: ... and Replacement Procedures RRPs 3 31 10 Remove the BLOCK STOPPER PHD AD from the printer 11 Remove the SPRING PHD PL4 1 4 from the printer 12 Rotate the LEVER PHD PL4 1 5 slightly remove the LEVER PHD from the printer ...

Page 483: ... unit to avoid exposure to light 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 Accesses Position The 7 show the procedure number 7 6 Remove the two screws silver tap 8mm that fix the COVER SIDE L PL1 1 19 to the printer ...

Page 484: ...r 3 Removal and Replacement Procedures RRPs 3 33 7 Release the front hook of the COVER SIDE L 8 Release the inside hook of the COVER SIDE L from the COVER REAR PL1 1 3 remove the COVER SIDE L from the printer ...

Page 485: ...SER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER SIDE L Removal 17 7 Disengage the connector P J44 of the HARN ASSY INTERLOCK PL8 2 5 on the PWBA LVPS PL8 2 1 release the harness of the HARN ASSY INTERLOCK from the GUIDE HARNESS FSR PL8 2 2 8 Release the clamp...

Page 486: ...Chapter 3 Removal and Replacement Procedures RRPs 3 35 9 Remove the one screw sliver tap 16mm that fixes the HARN ASSY INTERLOCK to the printer remove the HARN ASSY INTERLOCK ...

Page 487: ...ht 3 Remove the PHD Unit Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER SIDE L Removal 17 7 Remove the one screw silver tap 8mm that fixes the SENSOR HUM PL8 2 7 to the printer remove the SENSOR HUM 8 Disengage the connector P J201 of th...

Page 488: ...erforming the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 Accesses Position All the numbers show the procedure number 9 10 11 12 13 14 15 Note When performing the step described below it is not necessary to disengage the connector...

Page 489: ...haft using a miniature screwdriver remove the CLUTCH ASSY DRV 11 Rotate the STOPPER PIVOT PL6 1 3 mate the tabs of the STOPPER PIVOT with the notches of the DRIVE ASSY MAIN PL7 1 2 12 Remove the STOPPER PIVOT from the printer Note When carrying out the work described next procedure take care not to drop the GEAR T4 ...

Page 490: ...ove the GEAR T4 PL6 1 5 from the printer 14 Remove the one screw silver tap 8mm that fixes the SHAFT ASSY PIVOT PL6 1 6 to the printer Note When carrying out the work described next procedure keep the TRANSFER ASSY slightly lifted for ease of work 15 Pull out the SHAFT ASSY PIVOT from the printer ...

Page 491: ...ve the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Close the TRANSFER ASSY PL6 1 7 Note When carrying out the work described next procedure take care not to scratch the belt surface of the TRANSFER ASSY 10 Release the hooks of the COVER HARNESS PL6 1 8 using ...

Page 492: ...ess from the pegs of he TRANSFER ASSY disengage the connector P J281 of the TRANSFER ASSY 12 Release the harness coming from printer from hook of the TRANSFER ASSY 13 Tilt the TRANSFER ASSY slowly 14 Remove the KIT PIVOT Removal 20 15 Remove the TRANSFER ASSY from the printer ...

Page 493: ...val 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the KIT TRANSFER ASSY Removal 21 Note When carrying out the work described next procedure take care not to move the BRACKET SNS from the printer too far because they are connected with the harness 10 Remove the two screws silve...

Page 494: ...tward release the five tabs of the BRACKET SNS from the printer Remove the BRACKET SNS 13 Release the three hooks that fix the SENSOR PHOTO SSI NO PAPER PL3 2 13 to the BRACKET SNS and remove the SENSOR PHOTO SSI NO PAPER 14 Disengage the connector P J233 of the SENSOR PHOTO SSI NO PAPER ...

Page 495: ... Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the KIT TRANSFER ASSY Removal 21 Note When carrying out the work described next procedure take care not to move the BRACKET SNS from the printer too far because they are connected with the harness 10 Remove the two screws silver tap 8...

Page 496: ...he five tabs of the BRACKET SNS from the printer Remove the BRACKET SNS 13 Release the left shaft of the ACTUATOR SSI PL3 2 14 from the hook of the CHUTE UP PL3 2 26 14 Remove the ACTUATOR SSI and the SPRING ACT SSI PL3 2 15 by releasing the right shaft of the ACTUATOR SSI from the hole of the CHUTE UP ...

Page 497: ...Chapter 3 Removal and Replacement Procedures RRPs 3 46 15 Remove the SPRING ACT SSI from the ACTUATOR SSI ...

Page 498: ...Ps 3 47 Removal 24 KIT SHAFT PIVOT PL1 2 98 Note Described below is the removal procedure common among the left and right SHAFT PIVOTs PL1 2 23 1 Remove the Tray 1 Removal 1 2 Release the hook of the SHAFT PIVOT PL1 2 23 to pull out the SHAFT PIVOT ...

Page 499: ...rming the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 Accesses Position All the numbers show the procedure number 9 10 11 12 Note When carrying out the work described next procedure leave the relay connector on the printer harness...

Page 500: ...isengage the connector P J2900 of the HARNESS ASSY B PL9 1 12 11 Release the HARN ASSY DUP RELAY and the HARNESS ASSY PNL A from the hooks of the printer 12 Remove the one screw silver 6mm that fixes the grounding terminal of the HARN ASSY GND PL1 2 22 release the HARN ASSY GND from the GUIDE HARNESS AC PL8 2 6 and the hooks of the printer Note Described below is the removal procedure common among...

Page 501: ... 14 Shift the COVER LINK FRONT to front remove the COVER LINK FRONT from the LINK ASSY FRONT PL1 2 18 Note Described below is the removal procedure common among the left and right SPRING LINK FRONTs PL1 2 24 15 Lift the COVER ASSY FRONT slightly up to remove the SPRING LINK FRONT PL1 2 24 from the LINK ASSY FRONT using a miniature screwdriver ...

Page 502: ...n among the left and right SHAFT LINK FRONT FDRs PL1 2 26 17 Release the hook of the SHAFT LINK FRONT FDR PL1 2 26 using a miniature screwdriver to pull out the SHAFT LINK FRONT FDR Note Described below is the removal procedure common among the left and right SHAFT PIVOTs PL1 2 23 18 Release the hook of the SHAFT PIVOT PL1 2 23 to pull out the SHAFT PIVOT ...

Page 503: ...Chapter 3 Removal and Replacement Procedures RRPs 3 52 19 Lift the COVER ASSY FRONT slightly up to remove the COVER ASSY FRONT from the printer ...

Page 504: ...4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER ASSY FRONT Removal 25 10 Release the two hooks of the COVER CONNECTOR PL1 2 4 1...

Page 505: ...al and Replacement Procedures RRPs 3 54 12 Disengage the connector P J220 of the CONSOLE ASSY PANEL PL1 2 3 13 Release the four hooks of the COVER FRONT BAND 14 Release the left and right hooks of the COVER FRONT BAND ...

Page 506: ...55 15 Remove the COVER FRONT BAND from the COVER ASSY FRONT 16 Release the two hooks of the CONSOLE ASSY PANEL using a miniature screwdriver 17 Release the tab of the CONSOLE ASSY PANEL from the hole of the COVER ASSY FRONT remove the CONSOLE ASSY PANEL ...

Page 507: ...ery hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER ASSY FRONT Removal 25 10 Remove the three screws silver tap 8mm that fix the HOLDER ASSY FRONT R PL1 2 28...

Page 508: ... 57 12 Remove the HOLDER ASSY FRONT R from the COVER ASSY FRONT 13 Remove the three screws silver tap 8mm that fix the HOLDER ASSY FRONT L PL1 2 29 to the COVER ASSY FRONT 14 Release the two hooks of the HOLDER ASSY FRONT L using a miniature screwdriver ...

Page 509: ...RPs 3 58 15 Remove the HOLDER ASSY FRONT L from the COVER ASSY FRONT 16 Remove the SPRING LATCH FRONT PL1 2 10 from the LATCH ASSY FRONT PL1 2 5 17 Remove the LATCH ASSY FRONT from the COVER ASSY FRONT together with the BUTTON LATCH FRONT PL1 2 11 ...

Page 510: ...Chapter 3 Removal and Replacement Procedures RRPs 3 59 18 Remove the BUTTON LATCH FRONT from the LATCH ASSY FRONT ...

Page 511: ...4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER ASSY FRONT Removal 25 10 Release the two hooks of the COVER CONNECTOR PL1 2 4 1...

Page 512: ...12 Disengage the connector P J220 of the CONSOLE ASSY PANEL PL1 2 3 13 Remove the three screws silver tap 8mm that fix the HOLDER ASSY FRONT R PL1 2 28 to the COVER ASSY FRONT 14 Release the one hook of the HOLDER ASSY FRONT R using a miniature screwdriver ...

Page 513: ...val and Replacement Procedures RRPs 3 62 15 Remove the HOLDER ASSY FRONT R from the COVER ASSY FRONT 16 Release the HARNESS ASSY PNL A PL1 2 12 from the hooks of the HOLDER ASSY FRONT R remove the HARNESS ASSY PNL A ...

Page 514: ...Removal 4 Note The FUSER part is very hot Take added care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the two screws silver tap 8mm that fix the COVER REAR PL1 1 3 to the printer 10 R...

Page 515: ... burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Release the harness of the CLUTCH ASSY DRV PL3 1 1 from the hook of the DRIVE ASSY PH PL7 1 4 Note When carrying out the...

Page 516: ... Procedures RRPs 3 65 12 Remove the E ring that fixes the CLUTCH ASSY DRV to the shaft using a miniature screwdriver remove the CLUTCH ASSY DRV 13 Release the two hooks of the BEARING REGI PL3 1 2 remove the BEARING REGI from the shaft ...

Page 517: ...urned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 Accesses Position All the numbers show the procedure number 11 11 D...

Page 518: ...L7 1 2 release all the harness from the hooks of the DRIVE ASSY PH 13 Remove the one screw silver M4 6mm the one screw silver M3 6mm and the one screw silver tap 8mm that fix the DRIVE ASSY PH to the printer Note When carrying out the work described next procedure take care not to drop the coupling gear to inside ...

Page 519: ...the DRIVE ASSY PH from the printer 15 Disengage the connector P J261 of the color mode sensor on the DRIVE ASSY PH release the HARN ASSY KSNR REGCL PL10 8 9 from the hook of the DRIVE ASSY PH 16 Remove the GEAR P2 PL7 1 3 from the shaft of the DRIVE ASSY SUB PL7 1 1 ...

Page 520: ...performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 11 Remove the KIT DRIVE ASSY PH Removal 31 12 Rotate the STOPPER PIVOT PL6 1 3...

Page 521: ...3 Removal and Replacement Procedures RRPs 3 70 14 Remove the one screw silver M4 6mm and the five screws silver tap 8mm that fix the DRIVE ASSY MAIN to the printer 15 Remove the DRIVE ASSY MAIN from the printer ...

Page 522: ...SY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 11 Remove the KIT DRIVE ASSY PH Removal 31 12 Remove the KIT DRIVE ASSY MAIN Removal 32 Note When performing the step described below it...

Page 523: ... 3 Removal and Replacement Procedures RRPs 3 72 15 Remove the one screw silver M4 6mm and the four screws silver tap 8mm that fix the DRIVE ASSY SUB to the printer 16 Remove the DRIVE ASSY SUB from the printer ...

Page 524: ...Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 11 Remove the KIT DRIVE ASSY PH Removal 31 12 Remove the KIT DRIVE ASSY MAIN Removal 32 Accesses Position All the...

Page 525: ...nd Replacement Procedures RRPs 3 74 13 Release the hook of the BLOCK STOPPER PHD D PL4 1 6 using a miniature screwdriver 14 Remove the BLOCK STOPPER PHD D from the printer 15 Remove the SPRING PHD PL4 1 4 from the printer ...

Page 526: ...Chapter 3 Removal and Replacement Procedures RRPs 3 75 16 Rotate the LEVER PHD PL4 1 5 slightly remove the LEVER PHD from the printer ...

Page 527: ...move the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 11 Remove the KIT DRIVE ASSY PH Removal 31 12 Release the hook of the ROLL CORE MSI PL3 2 3 on the left of the ROLL ASSY FEED PL 3 2 4 and move the ROLL ...

Page 528: ... and Replacement Procedures RRPs 3 77 15 Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees 16 Open the COVER ASSY FRONT 17 Remove the SPRING FEED OUT PL3 1 15 from the printer ...

Page 529: ...ing out the work this procedure pushing down the LEVER FEED PL3 1 13 19 Release the harness of the SOLENOID FEED MSI PL3 1 11 from the hooks of the printer Note When carrying out the work described next procedure leave the relay connector on the printer harness side 20 Release the relay connector from the rib of the printer disengage the connecter P J231 of the SOLENOID FEED MSI ...

Page 530: ...Chapter 3 Removal and Replacement Procedures RRPs 3 79 21 Remove the one screw silver tap 8mm that fixes the SOLENOID FEED MSI to the printer remove the SOLENOID FEED MSI ...

Page 531: ...operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the two screws silver tap 8mm that fix the BRACKET SW PL8 2 8 to the printer Note The MAIN SWITCH and the printer are connected with the harness so t...

Page 532: ...rounding terminal of the HARN ASSY GFI GND PL8 2 10 release the HARN ASSY GFI GND from the GUIDE HARNESS AC PL8 2 6 13 Remove the two screws silver tap 12mm that fix the BREAKER GFI PL8 2 11 to the printer 14 Pull out the BREAKER GFI disengage the three connectors P J482 483 484 Remove the BREAKER GFI from the printer ...

Page 533: ...care not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the BREAKER GFI Removal 36 11 Remove the two screws silver tap 8mm that fix the BRACKET GFI PL3 1 ...

Page 534: ...ment Procedures RRPs 3 83 13 Release the tab of the BRACKET GFI from the COVER CST PL3 1 22 remove the BRACKET GFI from the printer 14 Depress the COVER CST to release the hook of the COVER CST Remove the COVER CST from the printer ...

Page 535: ...re not to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the BREAKER GFI Removal 36 11 Remove the COVER CST Removal 37 12 Remove the one screw silver tap 8mm...

Page 536: ...ve the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 Note Described below is the removal procedure common among the four HOLDER ASSY TCRU 10 Press the central part of the HOLDER ASSY TCRU to release the hole of the HOLDER ASSY T...

Page 537: ...to get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Disengage the FAN PL8 1 1 connector P J510 on the PWB ASSY FAN release the harness of the FAN from the hooks of th...

Page 538: ...USER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the FAN Removal 40 11 Loosen the SCREW KNURLING PL8 1 13 and then open the PLATE ESS PL8 1 12 12 Swing the PLATE ESS to upward slightly to release the upper tab of the PLATE ESS...

Page 539: ...Chapter 3 Removal and Replacement Procedures RRPs 3 88 13 Remove the eleven screws silver 6mm that fix the SHIELD ASSY ESS to the printer 14 Remove the SHIELD ASSY ESS from the printer ...

Page 540: ...s P J101 111 on the PWBA ESS PL8 1 7 release the harness from the hooks of the DUCT FAN PL8 1 2 16 Remove the one screw silver 6mm that fixes the DUCT FAN to the printer 17 Release the two hooks of the DUCT FAN using a miniature screwdriver and then remove the DUCT FAN from the printer ...

Page 541: ...service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the FAN Removal 40 11 Loosen the SCREW KNURLING PL8 1 13 and then open the PLATE ESS PL8 1 12 12 Swing the PLATE ESS to upward slightly to re...

Page 542: ...Chapter 3 Removal and Replacement Procedures RRPs 3 91 13 Remove the eleven screws silver 6mm that fix the SHIELD ASSY ESS to the printer 14 Remove the SHIELD ASSY ESS from the printer ...

Page 543: ...l out the connector J401 of the HANESS ASSY ESS POWER PL9 1 10 and the connector J29 of the HARNESS ASSY B PL9 1 12 through the hole of the FRAME ESS PL8 1 5 17 Remove the six screws silver 6mm that fix the PWBA ESS and the PLATE IF PL8 1 6 to the printer remove the PWBA ESS from the printer together with the PLATE IF ...

Page 544: ...ent Procedures RRPs 3 93 18 Remove the one screw silver 4mm that fixes the USB connector of the PWBA ESS to the PLATE IF 19 Remove the two screws silver 6mm that fix the PWBA ESS to the PLATE IF remove the PWBA ESS from the PLATE IF ...

Page 545: ...layed Press the key once 8 Press the key once and NVM Save is performed 9 After NVM Save is complete press the CANCEL key several times until IOT Diag is displayed 10 Press the key several times until Complete is displayed 11 Press the key two times COPY SCAN and FAX are displayed 12 Turn off the power to exit 13 Remove the POWER CORD from outlet 14 Remove the Tray 1 Removal 1 15 Open the COVER AS...

Page 546: ... the FRAME ESS PL8 1 5 to the printer 26 Swing the FRAME ESS slightly up and back as if it were hinged at the top 27 Remove the hole of the FRAME ESS from the hook of the FRAME ASSY LVPS PL8 2 3 by lifting the FRAME ESS slightly Remove the FRAME ESS from the printer together with the DUCT FAN PL8 1 2 ...

Page 547: ...Chapter 3 Removal and Replacement Procedures RRPs 3 96 28 Disengage all the connectors of the PWBA MCU PL8 2 13 29 Remove the six screws silver 6mm that fix the PWBA MCU to the printer ...

Page 548: ...Chapter 3 Removal and Replacement Procedures RRPs 3 97 30 Remove the PWBA MCU from the printer ...

Page 549: ...4 Remove the KIT FUSER ASSY Removal 5 5 Remove the Toner Cartridge K C M Y Removal 6 6 Remove the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the HOLDER ASSY TCRU K C M Y Removal 39 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 R...

Page 550: ...U HAN PL9 1 13 from the GUIDE HARNESS FSR PL8 2 2 17 Remove the one screw silver with washer 6mm that fixes the grounding terminal of the HARN ASSY GFI GND PL8 2 10 Note The GUIDE HARNESS AC and the printer are connected with the harness so they should not be far apart when carrying out the work described next procedure 18 Release the hook of the GUIDE HARNESS AC PL8 2 6 remove the GUIDE HARNESS A...

Page 551: ...ve the two screws silver 6mm that fix the BRACKET MCU R PL8 2 15 to the printer 20 Remove the BRACKET MCU R from the printer 21 Release the harness of the HARN ASSY FUSER2 PL6 1 2 and the harness of the HARN ASSY INTERLOCK PL8 2 5 from the GUIDE HARNESS FSR PL8 2 2 ...

Page 552: ...IDE HARNESS FSR move the GUIDE HARNESS FSR to remove it from the printer 23 Remove two screw silver M4 6mm and six screws silver tap 8mm that fix the FRAME ASSY LVPS PL8 2 3 to the printer 24 Remove the one screw silver M4 6mm that fixes the DRIVE ASSY SUB PL7 1 1 to the FRAME ASSY LVPS ...

Page 553: ...Procedures RRPs 3 102 25 Remove the FRAME ASSY LVPS from the printer together with the PWB ASSY FAN 26 Release the hook of the connector of the HARN ASSY TEST RL2 PL5 1 28 using pliers and then remove it from the DISPENSER ASSY PL5 1 1 ...

Page 554: ...emove the HARN ASSY FUSER2 PL6 1 2 HARN ASSY LVPS2 PL9 1 3 HARN ASSY ESS POWER PL9 1 10 HARNESS ASSY B PL9 1 12 and HARN ASSY OPTION PL3 1 20 from the hooks of the DISPENSER ASSY 28 Remove the four screws silver tap 8mm that fix the DISPENSER ASSY to the printer ...

Page 555: ...104 29 Remove the one screw silver M4 6mm that fixes the rear side of the DISPENSER ASSY to the printer 30 Release the hole of the DISPENSER ASSY from the boss of the printer move the DISPENSER ASSY to backward Remove the DISPENSER ASSY from the printer ...

Page 556: ... get burned when performing the service operation 4 Remove the KIT FUSER ASSY Removal 5 5 Remove the COVER ASSY TOP Removal 10 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER SIDE R Removal 13 8 Remove the COVER SIDE L Removal 17 9 Remove the COVER REAR Removal 29 10 Remove the FAN Removal 40 11 Remove the KIT PWBA ESS Removal 42 12 Remove the KIT PWBA MCU Removal 43 13 Remove the ...

Page 557: ...CU HAN PL9 1 13 from the GUIDE HARNESS FSR PL8 2 2 15 Remove the one screw silver with washer 6mm that fixes the grounding terminal of the HARN ASSY GFI GND PL8 2 10 Note The GUIDE HARNESS AC and the printer are connected with the harness so they should not be far apart when carrying out the work described next procedure 16 Release the hook of the GUIDE HARNESS AC PL8 2 6 remove the GUIDE HARNESS ...

Page 558: ...ve the two screws silver 6mm that fix the BRACKET MCU R PL8 2 15 to the printer 18 Remove the BRACKET MCU R from the printer 19 Release the harness of the HARN ASSY FUSER2 PL6 1 2 and the harness of the HARN ASSY INTERLOCK PL8 2 5 from the GUIDE HARNESS FSR PL8 2 2 ...

Page 559: ...IDE HARNESS FSR move the GUIDE HARNESS FSR to remove it from the printer 21 Remove two screw silver M4 6mm and six screws silver tap 8mm that fix the FRAME ASSY LVPS PL8 2 3 to the printer 22 Remove the one screw silver M4 6mm that fixes the DRIVE ASSY SUB PL7 1 1 to the FRAME ASSY LVPS ...

Page 560: ...SY LVPS from the printer together with the PWB ASSY FAN 24 Disengage the two connectors P J411 412 of the ROS ASSY PL4 1 1 25 Remove the four screws silver tap 8mm that fix the left and right sides of the SPRING ROSs PL4 1 2 to the printer Remove the SPRING ROSs from the printer ...

Page 561: ...Chapter 3 Removal and Replacement Procedures RRPs 3 110 26 Lift up the ROS ASSY slowly from the printer ...

Page 562: ...ER ASSY Removal 5 5 Remove the Toner Cartridge K C M Y Removal 6 6 Remove the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43...

Page 563: ...f the HARN ASSY GND PL1 2 22 release the HARN ASSY GND and all the harnesses from the GUIDE HARNESS AC PL8 2 6 18 Disengage the connector P J48 of the HARN ASSY SW POWER PL8 2 9 on the PWBA LVPS PL8 2 1 release the hook of the GUIDE HARNESS AC 19 Remove the GUIDE HARNESS AC from the printer together with the HARN ASSY SW POWER ...

Page 564: ...rocedures RRPs 3 113 20 Remove the two screws silver 6mm that fix the BRACKET MCU R PL8 2 15 to the printer 21 Remove the BRACKET MCU R from the printer 22 Remove the two screws silver tap 8mm that fix the front side of the printer frame ...

Page 565: ...ilver tap 8mm that fix the under part of the DISPENSER ASSY 24 Open the HOLDER TCRU K C M and Y remove the one screw silver tap 8mm that fixes the right side of the printer frame 25 Remove the HARNESS ASSY B PL9 1 12 and HARN ASSY OPTION PL3 1 20 from the hooks of the DISPENSER ASSY ...

Page 566: ...mm that fixes the rear side of the DISPENSER ASSY and the one screw silver tap 8mm that fixes the BRACKET MCU L PL8 2 18 27 Remove the one screw silver tap 8mm that fixes the left side of the printer frame and the one screw silver tap 8mm that fixes the BRACKET MCU L 28 Remove the UPPER UNIT ...

Page 567: ... Remove the KIT FUSER ASSY Removal 5 5 Remove the Toner Cartridge K C M Y Removal 6 6 Remove the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT ...

Page 568: ...Chapter 3 Removal and Replacement Procedures RRPs 3 117 19 Remove the seven screws silver 6mm that fix the PWBA HVPS to the FRAME HVPS PL4 1 20 20 Remove the PWBA HVPS from the FRAME HVPS ...

Page 569: ... Removal 6 6 Remove the COVER ASSY WINDOW TNR Removal 8 7 Remove the COVER ASSY TOP Removal 10 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REGI Remova...

Page 570: ...Chapter 3 Removal and Replacement Procedures RRPs 3 119 20 Remove the FRAME HVPS from the FEEDER ASSY together with the PWBA HVPS PL4 1 19 remove the FEEDER ASSY ...

Page 571: ... TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 16 Remove the KIT TRANSFER AS...

Page 572: ...CHUTE UP PL3 2 26 open the ACTUATOR REGI OUT 20 Release the three hooks that fix the SENSOR PHOTO REGI PL3 2 13 to the FEEDER ASSY PL3 1 98 and remove the SENSOR PHOTO REGI Note When carrying out the work this procedure it is easier to push the ACTUATOR 21 Disengage the connector P J232 of the SENSOR PHOTO REGI ...

Page 573: ...OP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 16 Remove the KIT TRANSFER ASSY...

Page 574: ... UP PL3 2 26 open the ACTUATOR REGI OUT 20 Remove the E ring that fixes the GEAR REGI R PL3 2 22 to the ROLL ASSY REGI PL3 2 9 using a miniature screwdriver 21 Remove the GEAR REGI R from the ROLL ASSY REGI Note When carrying out the work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward ...

Page 575: ...e work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward 23 Remove the E ring that fixes the BEARING R PL3 2 31 to the ROLL ASSY REGI using a miniature screwdriver 24 Remove the BEARING R from the ROLL ASSY REGI Note When carrying out the work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward ...

Page 576: ...Y REGI to left to remove the right shaft of the ROLL ASSY REGI remove the ROLL ASSY REGI from the FEEDER ASSY PL3 1 98 together with the ACTUATOR REGI OUT and the ACTUATOR REGI ROLL Note When carrying out the work this procedure move the ACTUATOR REGI OUT to right until it stops ...

Page 577: ... C M Y Removal 6 6 Remove the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REGI ...

Page 578: ...ement Procedures RRPs 3 127 20 Remove the ACTUATOR REGI IN and the SPRING ACT REGI PL3 2 12 by releasing the right shaft of the ACTUATOR REGI IN from the hole of the CHUTE UP 21 Remove the SPRING ACT REGI from the ACTUATOR REGI IN ...

Page 579: ... K C M Y Removal 6 6 Remove the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REG...

Page 580: ...Chapter 3 Removal and Replacement Procedures RRPs 3 129 19 Disengage the connector P J234 of the SENSOR PHOTO CST NO PAPER ...

Page 581: ...move the COVER ASSY TOP Removal 10 7 Remove the COVER ASSY WINDOW TNR Removal 8 8 Remove the COVER SIDE R Removal 13 9 Remove the COVER SIDE L Removal 17 10 Remove the COVER REAR Removal 29 11 Remove the BREAKER GFI Removal 36 12 Remove the FAN Removal 40 13 Remove the KIT PWBA ESS Removal 42 14 Remove the KIT PWBA MCU Removal 43 15 Remove the CLUTCH ASSY DRV and BEARING REGI Removal 30 16 Remove ...

Page 582: ...t Procedures RRPs 3 131 20 Remove the ACTUATOR ASSY NO PAPER and the SPRING STP PL3 2 16 by releasing the left shaft of the ACTUATOR ASSY NO PAPER from the hole of the CHUTE UP 21 Remove the SPRING STP from the ACTUATOR ASSY NO PAPER ...

Page 583: ...cedures RRPs 3 132 Removal 54 WIRELESS PRINTER ADAPTER PL8 1 16 1 Loosen the SCREW KNURLING PL8 1 13 and then open the PLATE ESS PL8 1 12 2 Release the one hook of the WIRELESS PRINTER ADAPTER PL8 1 16 3 Remove the WIRELESS PRINTER ADAPTER ...

Page 584: ...55 MEMORY CARD PL8 1 15 Note Use the wrist strap to protect the PWB from the electrostatic 1 Loosen the SCREW KNURLING PL8 1 13 and then open the PLATE ESS PL8 1 12 2 Push the release latches of the socket to release the MEMORY CARD PL8 1 15 3 Remove the MEMORY CARD ...

Page 585: ...edures RRPs 3 134 Removal 56 NETWORK PROTOCOL ADAPTER PL8 1 18 1 Loosen the SCREW KNURLING PL8 1 13 and then open the PLATE ESS PL8 1 12 2 Release the two hooks of the NETWORK PROTOCOL ADAPTER PL8 1 18 3 Remove the NETWORK PROTOCOL ADAPTER ...

Page 586: ...ent Procedures RRPs 3 135 Removal 57 FEEDER ASSY DUP PL11 1 1 1 Open the COVER ASSY FRONT PL1 2 1 2 Push the LATCH BUTTON on the COVER ASSY FRONT to release the FEEDER ASSY DUP PL11 1 1 3 Lift up the FEEDER ASSY DUP from the printer ...

Page 587: ... 58 250 OPTION FEEDER PL12 1 1 Note The printer must be lifted by two people 1 Remove the Tray 1 Removal 1 2 Remove the two SCREW JOINTs PL12 1 2 that fix the 250 OPTION FEEDER PL12 1 1 to the printer 3 Lift up the printer to separate it from the 250 OPTION FEEDER ...

Page 588: ...he SPRING STP to the ACTUATOR ASSY NO PAPER Note When carrying out the work described next procedure ensure that the SPRING STP is hung to ACTUATOR NO PAPER and the CHUTE UP correctly SPRING STP 2 Insert the left shaft of the ACTUATOR ASSY NO PAPER into the hole of the CHUTE UP hang the SPRING STP to the CUHTE UP ...

Page 589: ...the right shaft of the ACTUATOR ASSY NO PAPER into the hole of the CHUTE UP Attach the ACTUATOR ASSY NO PAPER Check the ACTUATOR ASSY NO PAPER movement after the procedure 3 is completed Go to the next replacement step Replacement 2 SENSOR PHOTO CST NO PAPER PL3 2 13 ...

Page 590: ... PAPER PL3 2 13 1 Engage the connector P J234 of the SENSOR PHOTO CST NO PAPER 2 Replace the SENSOR PHOTO CST NO PAPER to the FEEDER ASSY V by mating the hook of the SENSOR PHOTO CST NO PAPER with its mounting position Go to the next replacement step Replacement 8 UPPER UNIT Reference only ...

Page 591: ...NG ACT REGI to the ACTUATOR REGI IN Note When carrying out the work described next procedure ensure that the SPRING ACT REGI is hung to ACTUATOR REGI IN and the CHUTE UP correctly SPRING ACT REGI 2 Insert the right shaft of the ACTUATOR REGI IN into the hole of the CHUTE UP hang the SPRING ACT REGI to the CUHTE UP ...

Page 592: ...3 141 3 Fix the left shaft of the ACTUATOR REGI IN with the hook of the CHUTE UP to attach the ACTUATOR REGI IN Check the ACTUATOR REGI IN movement after the procedure 3 is completed Go to the next replacement step Replacement 4 ROLL ASSY REGI PL3 2 9 ...

Page 593: ... into the hole Attach the ROLL ASSY REGI together with the ACTUATOR REGI OUT and the ACTUATOR REGI ROLL Note When carrying out the work this procedure move the ACTUATOR REGI OUT to right until it stops 2 Attach the BEARING R to the ROLL ASSY REGI Note When carrying out the work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward 3 Secure the BEARING R to the ROLL ASSY REG...

Page 594: ...out the work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward 5 Attach the GEAR REGI R to the ROLL ASSY REGI Note When carrying out the work this procedure it is easier to push the ROLL REGI METAL PL3 2 10 to frontward 6 Secure the GEAR REGI R to the ROLL ASSY REGI with the E ring by using the pliers ...

Page 595: ...GI OUT to left fix the CHUTE UP using the hook 9 Attach the ACTUATOR REGI ROLL by mating the hole of the ACTUATOR REGI ROLL with the tab of the ACTUATOR REGI OUT Fix it using the hook of the ACTUATOR REGI OUT Note Check the ACTUATOR REGI OUT and the ACTUATOR REGI IN movement after the procedure 9 is completed Go to the next replacement step Replacement 8 UPPER UNIT Reference only ...

Page 596: ... SENSOR PHOTO REGI 2 Replace the SENSOR PHOTO REGI to the FEEDER ASSY V by mating the three hooks of the SENSOR PHOTO REGI Note When carrying out the work this procedure it is easier to push the ACTUATOR REGI IN PL3 2 11 to downward 3 Close the ACTUATOR REGI OUT by inserting the boss of the ACTUATOR REGI OUT into the SPRING REGI OUT ...

Page 597: ...tach the ACTUATOR REGI ROLL by mating the hole of the ACTUATOR REGI ROLL with the tab of the ACTUATOR REGI OUT Fix it using the hook of the ACTUATOR REGI OUT Note Check the ACTUATOR REGI OUT and the ACTUATOR REGI IN movement after the procedure 5 is completed Go to the next replacement step Replacement 8 UPPER UNIT Reference only ...

Page 598: ... Mate the four holes of the FRAME HVPS with the bosses of the FEEDER ASSY attach the FRAME HVPS to the FEEDER ASSY together with the PWBA HVPS 2 Secure the FRAME HVPS to the FEEDER ASSY with the eight screws silver tap 8mm Go to the next replacement step Replacement 8 UPPER UNIT Reference only ...

Page 599: ... from the electrostatic 1 Mate the notch and hole of the PWBA HVPS with the tabs of the FRAME HVPS attach the PWBA HVPS 2 Secure the PWBA HVPS to the FRAME HVPS with the seven screws silver 6mm 3 Engage the connector P J161 of the HARN ASSY HVPS to the PWBAHVPS Go to the next replacement step Replacement 8 UPPER UNIT Reference only ...

Page 600: ...nly Accesses Position All the numbers show the procedure number 11 8 9 10 Note When carrying out the work described next procedure route the harness of the TRANSFER ASSY through the groove of the UPPER UNIT 1 Mate the two holes of the UPPER UNIT with the bosses of the FEEDER ASSY and attach it ...

Page 601: ...e printer frame with the two screws silver tap 8mm 3 Secure the rear side DISPENSER ASSY with the one screw silver M4 6mm and BRACKET MCU L with the one screw silver tap 8mm 4 Route the HARNESS ASSY B and the HARN ASSY OOPTION to the DISPENSER ASSY Secure the harnesses using the hooks on the DISPENSER ASSY ...

Page 602: ...the HOLDER TCRU K C M and Y secure the right side of the printer frame with the one screw silver tap 8mm 6 Secure the under side of the DISPENSER ASSY with the two screws silver tap 8mm 7 Secure the front side of the printer frame with the two screws silver tap 8mm ...

Page 603: ... of the printer secure it with the two screws silver 6mm 9 Insert the tab on the under side of the GUIDE HARNESS AC into the hole of the printer attach the GUIDE HARNESS AC to the printer 10 Secure the hook of the GUIDE HARNESS AC to the printer engage the connector P J48 of the HARN ASSY SW POWER to the PWBA LVPS ...

Page 604: ...edures RRPs 3 153 11 Route the HARN ASSY GND and all the harnesses along the GUIDE HARNESS AC secure the grounding terminal of the HARN ASSY GND with the one screw silver 6mm Go to the next replacement step Replacement 33 KIT TRANSFER ASSY ...

Page 605: ...ses Position All the numbers show the procedure number 11 7 8 12 9 10 1 Mate the under side boss of the ROS ASSY with the hole of the printer attach the ROS ASSY Note When carrying out the work described next procedure ensure that the SPRING ROS is oriented to the direction shown in the right ...

Page 606: ...ROS ASSY 4 Mate the three holes of the FRAME ASSY LVPS with the bosses of the printer attach the FRAME ASSY LVPS to the printer together with the PWB ASSY FAN Note Since two types of screws are used for securing the FRAME ASSY LVPS ensure that the right screws are used at their right securing positions The securing positions for tap screws are marked with T The securing positions for metal screws ...

Page 607: ...o the FRAME ASSY LVPS with the one screw silver M4 6mm 6 Secure the FRAME ASSY LVPS to the printer with the two screws silver M4 6mm and the six screws silver tap 8mm 7 Mate the hooks of the GUIDE HARNESS FSR with the holes of the FRAME ASSY LVPS move the GUIDE HARNESS FSR to secure it ...

Page 608: ...rness of the HARN ASSY FUSER2 and the harness of the HARN ASSY INTERLOCK along the GUIDE HARNESS FSR 9 Mate the two holes of the BRACKET MCU R with the bosses of the printer secure it with the two screws silver 6mm 10 Secure the hook of the GUIDE HARNESS AC to the printer ...

Page 609: ... HARN ASSY GFI GND with the one screw silver with washer 6mm 12 Route the harness of the HARN ASSY TEST RL2 and the harness of HARN ASSY MCU HAN along the GUIDE HARNESS FSR engage the two connectors P J520 530 with the PWB ASSY FAN Go to the next replacement step Replacement 43 PWBA LVPS PL8 2 1 ...

Page 610: ...e numbers show the procedure number 13 11 9 10 14 5 4 12 1 Insert the AUGER part of the DISPENSER ASSY into the hole of the printer mate the hole of the DISPENSER ASSY with the boss of the printer and then attach the DISPENSER ASSY 2 Secure the rear side of DISPENSER ASSY to the printer with the one screw silver M4 6mm ...

Page 611: ...cedures RRPs 3 160 3 Secure the DISPENSER ASSY to the printer with the four screws silver tap 8mm 4 Route the HARN ASSY FUSER2 HARN ASSY LVPS2 HARN ASSY ESS POWER HARNESS ASSY B and HARN ASSY OPTION through the hooks of the DISPENSER ASSY ...

Page 612: ...h the FRAME ASSY LVPS to the printer together with the PWB ASSY FAN Note Since two types of screws are used for securing the FRAME ASSY LVPS ensure that the right screws are used at their right securing positions The securing positions for tap screws are marked with T The securing positions for metal screws are marked with M 7 Secure the DRIVE ASSY SUB to the FRAME ASSY LVPS with the one screw sil...

Page 613: ...ith the two screws silver M4 6mm and the six screws silver tap 8mm 9 Mate the hooks of the GUIDE HARNESS FSR with the holes of the FRAME ASSY LVPS move the GUIDE HARNESS FSR to secure it 10 Route the harness of the HARN ASSY FUSER2 and the harness of the HARN ASSY INTERLOCK along the GUIDE HARNESS FSR ...

Page 614: ... the two holes of the BRACKET MCU R with the bosses of the printer secure it with the two screws silver 6mm 12 Secure the hook of the GUIDE HARNESS AC to the printer 13 Secure the grounding terminal of the HARN ASSY GFI GND with the one screw silver with washer 6mm ...

Page 615: ...RRPs 3 164 14 Route the harness of the HARN ASSY TEST RL2 and the harness of HARN ASSY MCU HAN along the GUIDE HARNESS FSR engage the two connectors P J520 530 with the PWB ASSY FAN Go to the next replacement step Replacement 43 PWBA LVPS PL8 2 1 ...

Page 616: ... 3 165 Replacement 11 KIT PWBA MCU PL8 2 99 Note Use the wrist strap to protect the PWB from the electrostatic 1 Mate the holes of the PWBA MCU with the tabs of the printer attach it 2 Secure the PWBA MCU to the printer with the six screws silver 6mm ...

Page 617: ...Chapter 3 Removal and Replacement Procedures RRPs 3 166 3 Engage all the connectors of the PWBA MCU 4 Mate the hole of the FRAME ESS with the hook of the FRAME ASSY LVPS ...

Page 618: ...diagnostic operation of NVM Load and write the data into PWBA MCU 9 Turn off the power 10 Perform the diagnostic operation of NVM Load and write the data into the MCU 11 Turn on the power while pressing the key key and MENU key on the control panel 12 Enter the password press the key twice and press the key once The diagnostic screen comes up 13 Press the key several times until IOT Diag is displa...

Page 619: ...s RRPs 3 168 17 After NVM Load is complete press the CANCEL key several times until IOT Diag is displayed 18 Press the key several times until Complete is displayed 19 Press the key twice Ready to Print is displayed 20 Turn off the power to exit ...

Page 620: ...at must be moved from the original PWBA ESS to the replacement PWBA Ensure both these chips are installed into the same locations on the replacement PWBA Note Avoid applying excessive pressure when removing and replacing the ROM chips Note Take care not to bend the terminal section of ROM when carrying out the job described below 1 Remove the ROMs using a miniature screwdriver or the like from the...

Page 621: ...ct orientation of ROM when carrying out the following job Old PWBA ESS New PWBA ESS 3 Attach the ROMs that were removed from old PWBA ESS on IC sockets of new PWBA ESS with its notch aligned with the notch in IC socket 4 Secure the PLATE IF to the PWBA ESS with the two screws silver 6mm ...

Page 622: ...ecure the USB connector of the PWBA ESS to the PLATE IF with the one screw silver 4mm 6 Mate the hole of the PLATE IF with the tab of the printer attach the PWBA ESS together with the PLATE IF 7 Secure the PWBA ESS to the printer with the six screws silver 6mm ...

Page 623: ...r J401 of the HARN ASSY ESS POWER and the connector J29 of the HARNESS ASSY B into the FRAME ESS through the hole 9 Engage all the connectors of the PWBA ESS 10 Mate the five bosses of the printer with the holes of the SHIELD ASSY ESS secure it with the eleven screws silver 6mm ...

Page 624: ...t the lower tab of the PLATE ESS into the slit of the SHIELD ASSY ESS after inserting the upper tab of the PLATE ESS into the slit of the SHIELD ASSY ESS 12 Close the PLATE ESS and secure the SCREW KNURLING Go to the next replacement step Replacement 14 FAN PL8 1 1 ...

Page 625: ...CT FAN PL8 1 2 1 Secure the DUCT FAN to the printer with the two hooks 2 Secure the DUCT FAN to the printer with the one screw silver 6mm 3 Route the HARN ASSY ESS and HARN ASSY ESS VIDEO through the hooks of the DUCT FAN engage the two connectors P J101 111 on the PWBA ESS ...

Page 626: ...five bosses of the printer with the holes of the SHIELD ASSY ESS secure it with the eleven screws silver 6mm 5 Insert the lower tab of the PLATE ESS into the slit of the SHIELD ASSY ESS after inserting the upper tab of the PLATE ESS into the slit of the SHIELD ASSY ESS ...

Page 627: ...Chapter 3 Removal and Replacement Procedures RRPs 3 176 6 Close the PLATE ESS and secure the SCREW KNURLING Go to the next replacement step Replacement 14 FAN PL8 1 1 ...

Page 628: ...ake care to check the orientation of the FAN Attach the FAN so that its labeled surface faces front 1 Secure the FAN to the DUCT FAN with the four hooks 2 Route the harness of the FAN through the hooks of the DUCT FAN engage the connector P J510 of the FAN to the PWB ASSY FAN Go to the next replacement step Replacement 25 COVER REAR PL1 1 3 ...

Page 629: ...OLDER ASSY TCRU 1 Mate the lower boss of the HOLDER ASSY TCRU with the hole of the FRAME DISP 2 Bend the HOLDER ASSY TCRU mate the upper boss of the HOLDER ASSY TCRU with the hole of the FRAME DISP 3 Press the central part of the HOLDER ASSY TCRU mate the hole of the HOLDER ASSY TCRU with the boss of the FRAME DISP Go to the next replacement step Replacement 25 COVER REAR PL1 1 3 ...

Page 630: ...ement 16 STOPPER CST PL3 1 10 1 Mate the two holes of the STOPPER CST with the bosses of the printer attach the STOPPER CST 2 Secure the STOPPER CST to the printer with the one screw silver tap 8mm Go to the next replacement step Replacement 17 COVER CST PL3 1 22 ...

Page 631: ...moval and Replacement Procedures RRPs 3 180 Replacement 17 COVER CST PL3 1 22 1 Attach the COVER CST to the printer 2 Attach the BRACKET GFI to the COVER CST 3 Secure the two hooks of the BRACKET GFI to the printer ...

Page 632: ...Chapter 3 Removal and Replacement Procedures RRPs 3 181 4 Secure the BRACKET GFI to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 18 BREAKER GFI PL8 2 11 ...

Page 633: ...e BREAKER GFI attach the BREAKER GFI to the printer Note Take care not to engage the connectors to wrong position 2 Secure the BREAKER GFI to the printer with the two screws silver tap 12mm 3 Route the HARN ASSY GFI GND along the GUIDE HARNESS AC secure the grounding terminal of the HARN ASSY GFI GND with the one screw silver with washer 6mm ...

Page 634: ...te the notch of the BRACKET SW with the hook of the GUIDE HARNESS AC 5 Mate the holes of the BRACKET SW with the two bosses of the printer secure the BRACKET SW with the two screws silver tap 8mm Go to the next replacement step Replacement 25 COVER REAR PL1 1 3 ...

Page 635: ...ure the SOLENOID FEED MSI with the one screw silver tap 8mm 2 Engage the connecter P J231 of the SOLENOID FEED MSI secure the relay connector with the rib of the printer 3 Route the harness of the SOLENOID FEED MSI through the hooks of the printer Note When carrying out the work described next procedure it is easier to put the D cut surface of the SHAFT ASSY FEED on the front ...

Page 636: ...T ASSY FEED by pushing down the LEVER FEED mate the hook of the GEAR ASSY FEED with the groove of the SHAFT ASSY FEED 5 Hang the SPRING FEED OUT to the GEAR ASSY FEED and the printer Note Ensure that the SPRING FEED OUT is oriented to the direction shown in the right 6 Close the COVER ASSY FRONT ...

Page 637: ...e groove of the ROLL ASSY FEED facing upward rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED 8 Open the COVER ASSY FRONT 9 Move the ROLL ASSY FEED to the right side put the groove of the ROLL ASSY FEED on the pin of the SHAFT ASSY FEED ...

Page 638: ...lacement Procedures RRPs 3 187 10 Move the ROLL CORE MSI to the right side to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED Go to the next replacement step Replacement 23 KIT DRIVE ASSY PH PL7 1 99 ...

Page 639: ... Procedures RRPs 3 188 Replacement 20 KIT BLOCK PHD LEFT PL4 1 98 Accesses Position The 1 2 and 3 show the procedure number 3 1 2 1 Tilt the LEVER PHD slightly attach the LEVER PHD to the printer 2 Attach the SPRING PHD to the printer ...

Page 640: ...89 Note Described below is the replacement procedure common among the upper and lower of the BLOCK STOPPER PHD Ds 3 Push the BLOCK STOPPER PHD D to the printer until it is locked Go to the next replacement step Replacement 22 KIT DRIVE ASSY MAIN PL7 1 98 ...

Page 641: ...types of screws are used for securing the DRIVE ASSY SUB ensure that the right screws are used at their right securing positions The securing positions for tap screws are marked with T The securing positions for metal screws are marked with M 2 Secure the DRIVE ASSY SUB to the printer with the one screw silver M4 6mm and the four screws silver tap 8mm ...

Page 642: ...Chapter 3 Removal and Replacement Procedures RRPs 3 191 3 Engage the connecter P J221 of the DRIVE ASSY SUB Go to the next replacement step Replacement 22 KIT DRIVE ASSY MAIN PL7 1 98 ...

Page 643: ...wo types of screws are used for securing the DRIVE ASSY MAIN ensure that the right screws are used at their right securing positions The securing positions for tap screws are marked with T The securing positions for metal screws are marked with M 2 Secure the DRIVE ASSY MAIN to the printer with the one screw silver M4 6mm and the five screws silver tap 8mm ...

Page 644: ...e GEAR P2 is oriented to the direction shown in the right Note When carrying out the work described next procedure ensure that the flat face of the PIVOT TRANS L is oriented to the direction shown in the right 4 Mate the tab of the STOPPER PIVOT with the notch of the DRIVE ASSY MAIN attach the STOPPER PIVOT to the PIVOT TRANS L ...

Page 645: ...Removal and Replacement Procedures RRPs 3 194 5 Rotate the STOPPER PIVOT to the left secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame Go to the next replacement step Replacement 23 KIT DRIVE ASSY PH PL7 1 99 ...

Page 646: ...w the procedure number 6 1 Attach the GEAR P2 to the shaft of DRIVE ASSY SUB Note Ensure that the GEAR P2 is oriented to the direction shown in the right 2 Engage the connector J261 of the HARN ASSY KSNR REGCL with the Color mode switching sensor of the DRIVE ASSY PH route the HARN ASSY KSNR REGCL through the hook of the DRIVE ASSY PH ...

Page 647: ...inter Note Since three types of screws are used for securing the DRIVE ASSY PH ensure that the right screws are used at their right securing positions The securing positions for tap screws are marked with T The securing positions for metal screws are marked with M 4 Secure the DRIVE ASSY PH to the printer with the one screw silver M4 6mm the one screw silver M3 6mm and the one screw silver tap 8mm...

Page 648: ...e hooks of the DRIVE ASSY PH engage the connector P J211 of the DRIVE ASSY MAIN 6 Route the harness of the DRIVE ASSY PH and HARN ASSY KSNR REGCL along the GUIDE HARNESS AC engage the two connectors P J24 26 with the PWBA MCU Go to the next replacement step Replacement 25 COVER REAR PL1 1 3 ...

Page 649: ...he BEARING REGI to the shaft of the ROLL ASSY REGI secure the BEARING REGI with the hooks 2 Mate the notch of the CLUTCH ASSY DRV with the rib of the DRIVE ASSY PH secure the CLUTCH ASSY DRV to the ROLL ASSY REGI with the E ring by using a pliers 3 Route the harness of the CLUTCH ASSY DRV through the hook of the DRIVE ASSY PH ...

Page 650: ... and Replacement Procedures RRPs 3 199 4 Engage the connector P J262 of the CLUTCH ASSY DRV secure the relay connector with the pegs of the DRIVE ASSY PH Go to the next replacement step Replacement 25 COVER REAR PL1 1 3 ...

Page 651: ...rocedures RRPs 3 200 Replacement 25 COVER REAR PL1 1 3 1 Attach the COVER REAR to the printer 2 Secure the COVER REAR to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 652: ... PNL A through the hooks of the HOLDER ASSY FRONT R 2 Mate the three tabs of the HOLDER ASSY FRONT R with the hole of the COVER ASSY FRONT attach the HOLDER ASSY FRONT R Note When carrying out the work this procedure take care not to damage the harness by pinching it between the HOLDER ASSY FRONT R and the COVER ASSY FRONT ...

Page 653: ... 4 Secure the HOLDER ASSY FRONT R to the COVER ASSY FRONT with the three screws silver tap 8mm 5 Engage the connector P J220 of the CONSOLE ASSY PANEL Note When carrying out the work this procedure route the HARNESS ASSY PNL A so that the core on the HARNESS ASSY PNL A fits into the housing space located on the COVER ASSY FRONT ...

Page 654: ...placement Procedures RRPs 3 203 6 Attach the COVER CONNECTOR to the COVER ASSY FRONT 7 Secure the two hooks of the COVER CONNECTOR to the COVER ASSY FRONT Go to the next replacement step Replacement 29 COVER ASSY FRONT PL1 2 1 ...

Page 655: ...CH ASSY FRONT PL1 2 5 BUTTON LATCH FRONT PL1 2 11 1 Mate the boss of the BUTTON LATCH FRONT with the hole of the LATCH ASSY FRONT 2 Attach the LATCH ASSY FRONT to the COVER ASSY FRONT together with the BUTTON LATCH FRONT 3 Attach the SPRING LATCH FRONT to the LATCH ASSY FRONT ...

Page 656: ...h the HOLDER ASSY FRONT L Note When carrying out the work this procedure take care not to damage the harness by pinching it between the HOLDER ASSY FRONT L and the COVER ASSY FRONT 5 Secure the two hooks of the HOLDER ASSY FRONT L to the COVER ASSY FRONT 6 Secure the HOLDER ASSY FRONT L to the COVER ASSY FRONT with the three screws silver tap 8mm ...

Page 657: ... carrying out the work this procedure take care not to damage the harness by pinching it between the HOLDER ASSY FRONT R and the COVER ASSY FRONT 8 Secure the one hook of the HOLDER ASSY FRONT R to the COVER ASSY FRONT 9 Secure the HOLDER ASSY FRONT R to the COVER ASSY FRONT with the three screws silver tap 8mm Go to the next replacement step Replacement 29 COVER ASSY FRONT PL1 2 1 ...

Page 658: ...ent Procedures RRPs 3 207 Replacement 28 CONSOLE ASSY PANEL PL1 2 3 1 Mate the tab of the CONSOLE ASSY PANEL with the holes of the COVER ASSY FRONT attach it 2 Secure the CONSOLE ASSY PANEL to the COVER ASSY FRONT with the two hooks ...

Page 659: ...nd Replacement Procedures RRPs 3 208 3 Attach the COVER FRONT BAND to the COVER ASSY FRONT 4 Secure the left and right hooks of the COVER FRONT BAND to the COVER ASSY FRONT 5 Secure the four hooks of the COVER FRONT BAND ...

Page 660: ...k this procedure route the HARNESS ASSY PNL A so that the core on the HARNESS ASSY PNL A fits into the housing space located on the COVER ASSY FRONT 7 Attach the COVER CONNECTOR to the COVER ASSY FRONT 8 Secure the two hooks of the COVER CONNECTOR to the COVER ASSY FRONT Go to the next replacement step Replacement 29 COVER ASSY FRONT PL1 2 1 ...

Page 661: ...OVER ASSY FRONT PL1 2 1 Accesses Position All the numbers show the procedure number 8 9 7 1 Lift the COVER ASSY FRONT slightly up to attach it to the printer Note Described below is the replacement procedure common among the left and right sides of the SHAFT PIVOTs PL1 2 23 ...

Page 662: ...d Note Described below is the replacement procedure common among the left and right sides of the SHAFT LINK FRONT FDRs PL1 2 26 3 Mate the flat face of the SHAFT LINK FRONT FDR with the hole of the COVER ASSY FRONT push the SHAFT LINK FRONT FDR until the hook is locked Note Described below is the replacement procedure common among the left and right SPRING LINK FRONTs PL1 2 24 ...

Page 663: ...4 Lift the COVER ASSY FRONT slightly up to insert the SPRING LINK FRONT into the LINK ASSY FRONT Note Described below is the replacement procedure common among the left and right COVER LINK FRONTs PL1 2 30 5 Attach the COVER LINK FRONT to the LINK ASSY FRONT ...

Page 664: ...oks of the COVER LINK FRONT to the LINK ASSY FRONT 7 Route the HARN ASSY GND along the GUIDE HARNESS AC secure the grounding terminal of the HARN ASSY GND with the one screw silver 6mm 8 Route the HARN ASSY DUP RELAY and the HARNESS ASSY PNL A through the hooks of the printer ...

Page 665: ...ures RRPs 3 214 9 Engage the connector P J2900 of the HARNESS ASSY PNL A and engage the connector P J231 of the HARN ASSY DUP RELAY Secure the two connectors to the printer Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 666: ...te Described below is the replacement procedure common among the left and right sides of the SHAFT PIVOTs PL1 2 23 1 Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT push the SHAFT PIVOT until the hook is locked Go to the next replacement step Replacement 53 Tray 1 PL2 1 1 ...

Page 667: ...e SPRING ACT SSI to the ACTUATOR SSI Note When carrying out the work described next procedure ensure that the SPRING ACT SSI is hung to ACTUATOR SSI and the CHUTE UP correctly SPRING ACT SSI 2 Insert the right shaft of the ACTUATOR SSI into the hole of the CHUTE UP hang the SPRING ACT SSI to the CUHTE UP ...

Page 668: ... shaft of the ACTUATOR SSI with the hook of the CHUTE UP attach the ACTUATOR SSI Check the ACTUATOR SSI movement after the procedure 3 is completed 4 Mate the five tabs of the BRACKET SNS with the printer 5 Mate the two holes of the BRACKET SNS with the bosses of the printer ...

Page 669: ...cedures RRPs 3 218 6 Route the harness of the BRACKET SNS through the hooks of the printer 7 Secure the BRACKET SNS to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 33 KIT TRANSFER ASSY PL6 1 98 ...

Page 670: ...TO SSI NO PAPER PL3 2 13 1 Engage the connector P J233 of the SENSOR PHOTO SSI NO PAPER 2 Replace the SENSOR PHOTO SSI NO PAPER to the BRACKET SNS by mating the hook of the SENSOR PHOTO SSI NO PAPER with its mounting position 3 Mate the five tabs of the BRACKET SNS with the printer ...

Page 671: ...les of the BRACKET SNS with the bosses of the printer 5 Route the harness of the BRACKET SNS through the hooks of the printer 6 Secure the BRACKET SNS to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 33 KIT TRANSFER ASSY PL6 1 98 ...

Page 672: ...Attach the TRANSFER ASSY to the printer 2 Replacement the KIT PIVOT Replacement 34 3 Close the TRANSFER ASSY Note When carrying out the work described next procedure take care not to scratch the belt surface of the TRANSFER ASSY 4 Route the harness of the printer through the hooks of the TRANSFER ASSY ...

Page 673: ...es RRPs 3 222 5 Engage the connector P J281 of the TRANSFER ASSY secure the relay connector with the pegs of the TRANSFER ASSY 5 Attach the COVER HARNESS to the TRANSFER ASSY Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 674: ... KIT PIVOT PL6 1 99 Accesses Position All the numbers show the procedure number 3 4 5 6 7 1 2 1 Mate the hole of the TRANSFER ASSY with the hole of the printer frame attach the SHAFT ASSY PIVOT 2 Secure the SHAFT ASSY PIVOT to the printer with the one screw silver tap 8mm ...

Page 675: ...g out the work described next procedure keep the TRANSFER ASSY slightly lifted for ease of work 3 Attach the GEAR T4 to the printer align the holes of the GEAR T4 the printer frame and the TRANSFER ASSY and then insert the PIVOT TRANS L Note When carrying out the work described next procedure ensure that the flat face of the PIVOT TRANS L is oriented to the direction shown in the right ...

Page 676: ...e DRIVE ASSY MAIN attach the STOPPER PIVOT to the PIVOT TRANS L 5 Rotate the STOPPER PIVOT to the left secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame 6 Mate the notch of the CLUTCH ASSY DRV with the rib of the DRIVE ASSY PH secure the CLUTCH ASSY DRV to the ROLL ASSY REGI with the E ring by using a pliers ...

Page 677: ...apter 3 Removal and Replacement Procedures RRPs 3 226 7 Route the harness of the CLUTCH ASSY DRV through the hook of the DRIVE ASSY PH Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 678: ...dures RRPs 3 227 Replacement 35 SENSOR HUM PL8 2 7 1 Engage the connecter P J201 of the SENSOR HUM 2 Secure the SENSOR HUM to the printer with the one screw silver tap 8mm Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 679: ...f the printer secure the switch with the one screw silver tap 16mm 2 Secure the harness of the HARN ASSY INTERLOCK with the clamps 3 Route the harness of the HARN ASSY INTERLOCK along the GUIDE HARNESS FSR engage the connector P J44 of the HARN ASSY INTERLOCK to the PWBA LVPS Go to the next replacement step Replacement 37 COVER SIDE L PL1 1 19 ...

Page 680: ...acement 37 COVER SIDE L PL1 1 19 Accesses Position The 2 shows the procedure number 2 1 Insert the inside hooks of the COVER SIDE L into the hole of the COVER REAR attach the COVER SIDE L to the printer 2 Secure the front hook of the COVER SIDE L to the printer ...

Page 681: ...Chapter 3 Removal and Replacement Procedures RRPs 3 230 3 Secure the COVER SIDE L to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 44 COVER ASSY TOP PL1 1 1 ...

Page 682: ... Procedures RRPs 3 231 Replacement 38 KIT BLOCK PHD RIGHT PL4 1 97 Accesses Position The 1 2 and 3 show the procedure number 3 1 2 1 Tilt the LEVER PHD slightly attach the LEVER PHD to the printer 2 Attach the SPRING PHD to the printer ...

Page 683: ... 232 Note Described below is the replacement procedure common among the upper and lower of the BLOCK STOPPER PHD ADs 3 Push the BLOCK STOPPER PHD AD to the printer until it is locked Go to the next replacement step Replacement 39 LED ASSY ERASE PL4 1 8 ...

Page 684: ...ent 39 LED ASSY ERASE PL4 1 8 1 Engage the connecter P J141 of the LED ASSY ERASE 2 Attach the LED ASSY ERASE to the printer 3 Secure the LED ASSY ERASE to the printer with two screws silver tap 8mm Go to the next replacement step Replacement 41 COVER SIDE R PL1 1 6 ...

Page 685: ...Procedures RRPs 3 234 Replacement 40 SWITCH PL5 1 9 1 Engage the connecter P J291 of the SWITCH 2 Attach the SWITCH to the printer secure the SWITCH with the two hooks Go to the next replacement step Replacement 41 COVER SIDE R PL1 1 6 ...

Page 686: ...lacement 41 COVER SIDE R PL1 1 6 Accesses Position The 2 shows the procedure number 2 1 Insert the inside hooks of the COVER SIDE R into the hole of the COVER REAR attach the COVER SIDE R to the printer 2 Secure the front hook of the COVER SIDE R to the printer ...

Page 687: ...r 3 Removal and Replacement Procedures RRPs 3 236 3 Secure the COVER SIDE R to the printer with the six screws silver tap 8mm Go to the next replacement step Replacement 46 KIT COVER ASSY WINDOW TNR PL1 1 99 ...

Page 688: ...ures RRPs 3 237 Replacement 42 PWB ASSY FAN PL8 2 20 1 Secure the PWB ASSY FAN to the printer with the two screws silver 6mm 2 Engage all the connectors of the PWB ASSY FAN Go to the next replacement step Replacement 44 COVER ASSY TOP PL1 1 1 ...

Page 689: ... Replacement 43 PWBA LVPS PL8 2 1 1 Attach the PWBA LVPS to the printer 2 Secure the PWBA LVPS to the printer with the five screws silver 6mm 3 Engage all the connectors of the PWBA LVPS Go to the next replacement step Replacement 44 COVER ASSY TOP PL1 1 1 ...

Page 690: ... the hooks of the COVER TOP with the notch of the COVER REAR 2 Mate the two holes of the COVER TOP with the pegs of the printer by pulling down the COVER TOP 3 Secure the COVER TOP to the printer with the two screws silver tap 8mm Go to the next replacement step Replacement 49 KIT FUSER ASSY PL6 1 97 ...

Page 691: ... FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED 3 Open the COVER ASSY FRONT 4 Move the ROLL ASSY FEED to the right side put the groove of the ROLL ASSY FEED on the pin of the SHAFT ASSY FEED ...

Page 692: ...d Replacement Procedures RRPs 3 241 5 Move the ROLL CORE MSI to the right side to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED Go to the next replacement step Replacement 50 PHD Unit PL4 1 21 ...

Page 693: ...TNR PL1 1 99 1 Mate the lower boss of the COVER ASSY WINDOW TNR with the hole of the COVER REAR 2 Bend the upper hinge of the COVER ASSY WINDOW TNR mate the upper boss of the COVER ASSY WINDOW TNR with the hole of the COVER REAR Attach the COVER ASSY WINDOW TNR 3 Close the COVER ASSY WINDOW TNR ...

Page 694: ...placement Procedures RRPs 3 243 Replacement 47 TRAY EXT PL1 1 2 1 Mate the boss of the TRAY EXT with the hole of the COVER ASSY TOP 2 Mate the other boss of the TRAY EXT with the hole of the COVER ASSY TOP 3 Close the TRAY EXT ...

Page 695: ...4 Note Described below is the replacement procedure common among the four Toner Cartridges 1 Shake the Toner Cartridge five or six times for the distributing toner evenly 2 Insert the Toner Cartridge into the HOLDER ASSY TCRU slowly attach it Note Check that the Toner Cartridge is secured 3 Close the HOLDER ASSY TCRU ...

Page 696: ...lacement Procedures RRPs 3 245 Note When performing the step described next procedure mate the delta mark of the Handle with the lock mark on the cartridge holder 4 Move the handle to the front 5 Close the COVER ASSY WINDOW TNR ...

Page 697: ... following steps 5 Plug in the power cord to the printer 6 Initialize the Life Counter of the FUSER ASSY 7 Turn off the power 8 Turn on the power while pressing the key and key on the control panel 9 Press the key several times until Parameter is displayed Press the key once 10 Press the key several times until Life Fuser Sheet is displayed Press the key once 11 Press the key several times until I...

Page 698: ... to protect the belt Note When carrying out the work this procedure take care not to cover the left and right of the belt guards with the paper 2 Mate the left and right arrows on the Handle of the PHD Unit with the guides of the printer 3 Push the PHD Unit into the printer until it is stopped Note Check that the PHD Unit is secured ...

Page 699: ...Replacement Procedures RRPs 3 248 4 Rotate the four Stoppers of the PHD Unit to clockwise 5 Remove the paper from the TRANSFER ASSY 6 Close the TRANSFER ASSY 7 Close the COVER ASSY FRONT 8 Insert the Tray 1 into the printer ...

Page 700: ...ANDLE ASSY CST PL2 1 19 1 Mate the right side holes of the HANDLE ASSY CST with the bosses of the Tray 1 2 Mate the left side holes of the HANDLE ASSY CST with the bosses of the Tray 1 attach the HANDLE ASSY CST Go to the next replacement step Replacement 53 Tray 1 PL2 1 1 ...

Page 701: ... RRPs 3 250 Replacement 52 Separator Roller PL2 1 99 1 Mate the under tab of the Separator Roller with the hole of the Tray 1 2 Secure the left and right hooks of the Separator Roller Go to the next replacement step Replacement 53 Tray 1 PL2 1 1 ...

Page 702: ...Chapter 3 Removal and Replacement Procedures RRPs 3 251 Replacement 53 Tray 1 PL2 1 1 1 Insert the Tray 1 into the printer ...

Page 703: ...Chapter 3 Removal and Replacement Procedures RRPs 3 252 Replacement 54 WIRELESS PRINTER ADAPTER PL8 1 16 1 Attach the WIRELESS PRINTER ADAPTER to the PWBA ESS and fix it ...

Page 704: ...PL8 1 15 Note Use the wrist strap to protect the PWB from the electrostatic 1 Fit the MEMORY CARD into the socket by mating the notch of the MEMORY CARD with the lug on the socket 2 Insert the MEMORY CARD to the socket until it locks 3 Close the PLATE ESS and secure the SCREW KNURLING ...

Page 705: ...d Replacement Procedures RRPs 3 254 Replacement 56 NETWORK PROTOCOL ADAPTER PL8 1 18 1 Engage the NETWORK PROTOCOL ADAPTER to the connector P16 on the PWBA ESS and fix it 2 Close the PLATE ESS and secure the SCREW KNURLING ...

Page 706: ...Procedures RRPs 3 255 Replacement 57 FEEDER ASSY DUP PL11 1 1 1 Align the arrow on the FEEDER ASSY DUP with the one on the COVER ASSY FRONT attach the FEEDER ASSY DUP 2 Push the FEEDER ASSY DUP to secure it 3 Close the COVER ASSY FRONT ...

Page 707: ... Note The printer must be lifted by two people 1 Place the printer on the 250 OPTION FEEDER with the five holes on the bottom of the printer aligned with the studs on the 250 OPTION FEEDER 2 Secure the printer to the 250 OPTION FEEDER using the two SCREW JOINTs 3 Insert the Tray 1 into the printer ...

Page 708: ...onnector Locations Chapter 4 Plug Jack P J Connector Locations CONTENTS 1 Connector P plug J jack 4 1 1 1 List of P J 4 1 1 2 IOT P J layout diagram 4 4 1 3 DUPLEX P J layout diagram 4 8 1 4 OPTION FEEDER P J layout diagram 4 9 ...

Page 709: ...and HARNESS ASSY SIDE SW 30 I 158 Connects PWBA MCU and HARNESS ASSY TEST RL2 31 H 157 Connects PWBA MCU and HARNESS ASSY TONER CRUM 40 D 133 Connects PWBA LVPS and HARNESS ASSY ESS POWER 40 I 156 Connects PWBA MCU and HARNESS ASSY ROS RE 41 I 156 Connects PWBA MCU and HARNESS ASSY ROS VIDEO 42 J 157 Connects PWBA MCU and HARNESS ASSY PHD XPRO 44 D 133 Connects PWBA LVPS and INTERLOCK SWITCH 47 G ...

Page 710: ...Y and HARNESS ASSY TONER CRUM 312 H 109 Connects DISPENSER ASSY Connector CRUM M and HARNESS ASSY TONER CRUM 313 H 108 Connects DISPENSER ASSY Connector CRUM C and HARNESS ASSY TONER CRUM 314 H 108 Connects DISPENSER ASSY Connector CRUM K and HARNESS ASSY TONER CRUM 401 C 140 Connects PWBA ESS and HARNESS ASSY ESS POWER 411 D 122 Connects ROS ASSY and HARNESS ASSY ROS RE 412 D 123 Connects ROS ASS...

Page 711: ...diates Remarks 211 E 179 Connects MOTOR ASSY SUB OPT FDR Motor and HARNESS ASSY TRAY MOT 273 D 184 Connects 250 OPTION FEEDER HARNESS ASSY TRAY and PRINTER 419 C 179 Connects PWBA FEED H and HARNESS ASSY TRAY 420 D 179 Connects PWBA FEED H and HARNESS ASSY TRAY COMP 421 C 180 Connects PWBA FEED H and HARNESS ASSY TRAY COMP 422 D 180 Connects PWBA FEED H and HARNESS ASSY TRAY MOT 4200 D 185 Connect...

Page 712: ...ug Jack P J Connector Locations 1 2 IOT P J layout diagram A 102 103 104 105 106 107 108 109 110 111 112 113 114 115 101 B C D E F G H I J K L Rio04001KA 2811 281 5041 291 141 314 313 312 311 2200 2900 271 272 171 220 ...

Page 713: ...4 5 Chapter 4 Plug Jack P J Connector Locations A 117 118 119 120 121 122 123 124 125 126 127 128 129 130 116 B C D E F G H I J K L Rio04002KA 411 412 231 234 233 232 ...

Page 714: ...g Jack P J Connector Locations A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Rio04003KA 501 504 502 44 503 40 47 48 221 484 483 273 201 261 262 211 482 101 510 530 520 111 16 401 29 ...

Page 715: ...Jack P J Connector Locations A 147 148 149 150 151 152 153 154 155 156 157 158 159 160 146 B C D E F G H I J K L Rio04004KA 192 422 161 191 182 181 144 11 42 22 21 24 26 15 14 17 101 31 19 18 29 40 41 10 30 16 27 20 23 28 ...

Page 716: ...4 8 Chapter 4 Plug Jack P J Connector Locations 1 3 DUPLEX P J layout diagram A 162 163 164 165 166 167 168 169 170 171 172 173 174 175 161 B C D E F G H I J K L Rio04005KA 610 603 604 601 272 605 602 ...

Page 717: ... 4 Plug Jack P J Connector Locations 1 4 OPTION FEEDER P J layout diagram A 177 178 179 180 181 182 183 184 185 186 187 188 189 190 176 B C D E F G H I J K L Rio04006KA 421 420 419 211 4213 4201 422 273 4200 4212 ...

Page 718: ... PL6 1 Transfer Fuser Illustration 5 22 PL6 1 Transfer Fuser List 5 23 PL7 1 Drive Illustration 5 24 PL7 1 Drive List 5 25 PL8 1 Electrical 1 2 Illustration 5 26 PL8 1 Electrical 1 2 List 5 27 PL8 2 Electrical 2 2 Illustration 5 28 PL8 2 Electrical 2 2 List 5 29 PL9 1 Harness Illustration 5 30 PL9 1 Harness List 5 31 PL11 1 Duplex Option 1 2 Illustration 5 32 PL11 1 Duplex Option 1 2 List 5 33 PL1...

Page 719: ...Chapter 5 Parts List Chapter 5 Parts List CONTENTS ...

Page 720: ...e illustrations Encircled alphabetical figures in the illustrations indicate interrupted leader lines Same characters in the illustrations represent lines to be connected The mark with 2 5 attached to assembly parts on the illustrations and lists represents that the items 2 3 4 and 5 of that plate are contained and the mark with 2 5 PL6 1 1 represent that the item 2 3 4 and 5 of that plate and the...

Page 721: ...ack Cartridge Ref PL5 1 21 Cyan Cartridge Ref PL5 1 22 Magenta Cartridge Ref PL5 1 23 Yellow Cartridge Ref PL5 1 24 HOLDER ASSY TCRU K Ref PL5 1 17 HOLDER ASSY TCRU C Ref PL5 1 18 HOLDER ASSY TCRU M Ref PL5 1 19 HOLDER ASSY TCRU Y Ref PL5 1 20 Separator Roller Ref PL2 1 99 HANDLE ASSY CST Ref PL2 1 19 Tray 1 Ref PL2 1 1 ...

Page 722: ...L1 1 2 COVER SIDE R Ref PL1 1 6 KIT COVER ASSY WINDOW TNR Ref PL1 1 99 BUTTON LATCH FRONT Ref PL1 2 11 CONSOLE ASSY PANEL Ref PL1 2 3 COVER SIDE L Ref PL1 1 19 LATCH ASSY FRONT Ref PL1 2 5 HARNESS ASSY PNL A Ref PL1 2 12 KIT FRONT COVER Ref PL1 2 99 KIT DUP CONNECTOR CAP Ref PL1 2 97 COVER REAR Ref PL1 1 3 ...

Page 723: ...L6 1 98 KIT ROS Ref PL4 1 99 KIT PIVOT Ref PL6 1 99 HARN ASSY INTERLOCK Ref PL8 2 5 KIT PWBA MCU Ref PL8 2 99 PWBA HVPS Ref PL4 1 19 PWBA LVPS Ref PL8 2 1 SENSOR HUM Ref PL8 2 7 BREAKER GFI Ref PL8 2 11 NETWORK PROTOCOL ADAPTER Ref PL8 1 18 FAN Ref PL8 1 1 KIT PWBA ESS Ref PL8 1 99 PWB ASSY FAN Ref PL8 2 20 MEMORY CARD Ref PL8 1 15 WIRELESS PRINTER ADAPTER Ref PL8 1 16 ...

Page 724: ...99 ACTUATOR ASSY NO PAPER Ref PL3 2 32 SENSOR PHOTO CST NO PAPER Ref PL3 2 13 DISPENSER ASSY Ref PL5 1 1 DRIVE ASSY SUB Ref PL7 1 1 KIT DRIVE ASSY MAIN Ref PL7 1 98 KIT DRIVE ASSY PH Ref PL7 1 99 STOPPER CST Ref PL3 1 10 KIT FEED ROLL SOL CLUTCH Ref PL3 1 99 SENSOR PHOTO REGI Ref PL3 2 13 SENSOR PHOTO SSI NO PAPER Ref PL3 2 13 ACTUATOR REGI IN Ref PL3 2 11 ...

Page 725: ...5 6 Chapter 5 Parts List Rio05105KA 250 OPTION FEEDER Ref PL12 1 1 FEEDER ASSY DUP Ref PL11 1 1 FEEDER ASSY OPT Ref PL12 1 3 CASSETTE ASSY 250 OPT Ref PL12 5 1 ...

Page 726: ...5 7 Chapter 5 Parts List Blank Page ...

Page 727: ...5 8 Chapter 5 Parts List Engineering parts list PL1 1 Cover 1 2 Illustration Rio05001KB 1 2 3 6 7 19 ...

Page 728: ...st PL1 1 Cover 1 2 List Item Parts name 1 COVER ASSY TOP 2 TRAY EXT 3 COVER REAR 4 5 6 COVER SIDE R 7 COVER ASSY WINDOW TNR 8 9 10 11 12 13 14 15 16 17 18 19 COVER SIDE L 20 21 99 KIT COVER ASSY WINDOW TNR with 7 Instruction ...

Page 729: ...5 10 Chapter 5 Parts List PL1 2 Cover 2 2 Illustration ...

Page 730: ...RNESS ASSY PNL A J220 P J2200 P2900 13 HARN ASSY DUP RELAY J271 P272 14 HOLDER FRONT R 15 COVER DRAWER 16 BRACKET HOLDER R 17 SHAFT LINK FRONT 18 LINK ASSY FRONT 19 HOLDER FRONT L 20 BRACKET HOLDER L 21 22 HARN ASSY GND 23 SHAFT PIVOT 24 SPRING LINK FRONT 25 26 SHAFT LINK FRONT FDR 27 DUP CONNECTOR CAP 28 HOLDER ASSY FRONT R with 12 18 29 HOLDER ASSY FRONT L with 17 20 22 30 COVER LINK FRONT 97 KI...

Page 731: ...5 12 Chapter 5 Parts List PL2 1 Paper Cassette Illustration ...

Page 732: ... F L 4 SPRING N F R 5 HOLDER ASSY SEPARATOR 6 GUIDE SIDE L 7 GEAR PINION 8 GUIDE SIDE ASSY R 9 10 11 12 13 14 LATCH BOTTOM L 15 LATCH BOTTOM R 16 SPRING LATCH B 17 TRAY ASSY EXTENSION 18 HOUSING CST 250 19 HANDLE ASSY CST 20 PLATE LOCK KST CST 21 TRAY ASSY CST 250 with 2 8 14 18 20 99 KIT HOLDER ASSY SEPARATOR with 5 Instruction ...

Page 733: ...5 14 Chapter 5 Parts List PL3 1 Paper Feeder 1 2 Illustration ...

Page 734: ...R 13 LEVER FEED 14 SPRING FEED IN 15 SPRING FEED OUT 16 GEAR FEED OUT 17 GEAR FEED IN 18 HARN ASSY L SIDE J23 J28 P231 J232 J233 J234 J281 19 GEAR ASSY FEED with 16 17 20 HARN ASSY OPTION J27 P271 P273 21 BRACKET GFI 22 COVER CST 23 PLATE LOCK KST FDR 24 BRACKET FDR R 25 PLATE EARTH FDR R 26 27 PLATE TIE 98 FEEDER ASSY with 4 6 8 15 18 25 27 PL3 2 1 PL4 1 PL8 2 7 PL9 1 6 99 KIT FEED ROLL SOL CLUTC...

Page 735: ...5 16 Chapter 5 Parts List PL3 2 Paper Feeder 2 2 Illustration ...

Page 736: ...2 SPRING ACT REGI 13 SENSOR PHOTO 14 ACTUATOR SSI 15 SPRING ACT SSI 16 SPRING STP 17 STOPPER ACT 18 SPRING ACT NP 19 ACTUATOR NO PAPER 20 BEARING M EARTH 21 BEARING EARTH REGI 22 GEAR REGI R 23 GEAR REGI M 24 SPRING REGI R M 25 PLATE EARTH REGI 26 CHUTE UP 27 CHUTE ASSY LOW with 34 35 28 BRACKET SNS 29 SPRING REGI L M 30 BEARING M 31 BEARING R 32 ACTUATOR ASSY NO PAPER with 17 19 33 PLATE WEIGHT 3...

Page 737: ...5 Parts List PL4 1 Xerographics Illustration Rio05006KB 2 1 3 4 2 5 6 7 4 7 8 5 6 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 J40 J41 J411 J412 P141 P161 99 with 1 2x2pcs 98 with 4 5 6x2pcs 97 with 4 5 7x2pcs ...

Page 738: ...HD AD 8 LED ASSY ERASE 9 SPRING TRACKING 10 SPRING CF 11 SPRING TR4 12 SPRING TR3 13 SPRING TR2 14 SPRING TR1 15 SPRING D4 16 SPRING D3 17 SPRING D2 18 SPRING D1 19 PWBA HVPS 20 FRAME HVPS 21 PHD ASSY 22 HARN ASSY ROS RE J40 J411 23 HARN ASSY ROS VIDEO J41 J412 97 KIT BLOCK PHD RIGHT with 4 5 7 x 2pcs 98 KIT BLOCK PHD LEFT with 4 5 6 x 2pcs 99 KIT ROS with 1 2 x 2pcs ...

Page 739: ...5 20 Chapter 5 Parts List PL5 1 Dispenser Illustration ...

Page 740: ...SSY DISP with 12 13 12 FRAME DISP 13 SEAL DISP AUG 14 CONNECTOR CRUM 15 SPRING DISP 16 JOINT ASSY DISP 17 HOLDER ASSY TCRU K 18 HOLDER ASSY TCRU C 19 HOLDER ASSY TCRU M 20 HOLDER ASSY TCRU Y 21 TONER CARTRIDGE K 22 TONER CARTRIDGE C 23 TONER CARTRIDGE M 24 TONER CARTRIDGE Y 25 HARN ASSY TNR MOT J18 J19 J181 J182 J191 J192 26 HARN ASSY TONER CRUM J31 J311 J312 J313 J314 27 HARN ASSY SIDE SW J29 J29...

Page 741: ...5 22 Chapter 5 Parts List PL6 1 Transfer Fuser Illustration ...

Page 742: ...ser List Item Parts name 1 FUSER ASSY 2 HARN ASSY FUSER2 J17 J47 P171 3 STOPPER PIVOT 4 PIVOT TRANS L 5 GEAR T4 6 SHAFT ASSY PIVOT 7 TRANSFER ASSY 8 COVER HARNESS 97 KIT FUSER ASSY with 1 Label 98 KIT TRANSFER ASSY with 3 8 99 KIT PIVOT with 3 6 ...

Page 743: ...5 24 Chapter 5 Parts List PL7 1 Drive Illustration ...

Page 744: ...5 25 Chapter 5 Parts List PL7 1 Drive List Item Parts name 1 DRIVE ASSY SUB 2 DRIVE ASSY MAIN 3 GEAR P2 4 DRIVE ASSY PH 98 KIT DRIVE ASSY MAIN with 2 3 99 KIT DRIVE ASSY PH with 3 4 ...

Page 745: ...5 26 Chapter 5 Parts List PL8 1 Electrical 1 2 Illustration ...

Page 746: ...e 1 FAN 2 DUCT FAN 3 SHIELD ASSY ESS 4 5 FRAME ESS 6 PLATE IF 7 PWBA ESS with 8 8 NVM ROM 9 10 11 12 PLATE ESS 13 SCREW KNURLING 14 WASHER 15 MEMORY CARD OPTION 16 WIRELESS PRINTER ADAPTER OPTION 17 18 NETWORK PROTOCOL ADAPTER OPTION 99 KIT PWBA ESS with 7 Instruction ...

Page 747: ...5 28 Chapter 5 Parts List PL8 2 Electrical 2 2 Illustration ...

Page 748: ...Y INTERLOCK SW J44 6 GUIDE HARNESS AC 7 SENSOR HUM 8 BRACKET SW 9 HARN ASSY SW POWER SW J48 J482 J483 10 HARN ASSY GFI GND J484 T484 11 BREAKER GFI 12 POWER CORD 13 PWBA MCU 14 EDGING SADDLE 15 BRACKET MCU R 16 PWBA EEPROM XPRO 17 CLAMP 18 BRACKET MCU L 19 GUIDE HARNESS MCU 20 PWB ASSY FAN 21 CLAMP MST 10V0 99 KIT PWBA MCU with 13 Instruction ...

Page 749: ...5 30 Chapter 5 Parts List PL9 1 Harness Illustration ...

Page 750: ...VIDEO J11 J111 3 HARN ASSY LVPS2 J14 J15 J141 J501 J502 4 5 HARN ASSY HVPS J16 J161 6 HARN ASSY HUM J20 J201 7 HARN ASSY MAIN MOT J21 J211 8 HARN ASSY SUB MOT J22 J221 9 HARN ASSY KSNR REGCL J26 J261 P262 10 HARN ASSY ESS POWER J40 J401 11 HARN ASSY PHD XPRO J42 J144 P422 12 HARNESS ASSY B J29 J2900 13 ...

Page 751: ...2 Chapter 5 Parts List PL11 1 Duplex Option 1 2 Illustration Rio05013KA P601 J601 J272 P610 P602 P605 P603 P604 1 with 2 16 PL11 2 Ref PL11 2 2 3 3 4 5 7 8 9 10 11 12 12 6 4 3 3 4 4 8 9 8 9 13 14 15 16 8 9 ...

Page 752: ... 16 PL11 2 2 CHUTE DUP IN 3 SPRING PINCH DUP 4 ROLL PINCH DUP 5 SPRING LATCH DUP 6 LATCH DUP 7 FOLLOWER LATCH DUP 8 HOLDER CHUTE DUP 9 SPRING CHUTE DUP 10 HOLDER HARNESS DUP 11 COVER CONNECT DUP 12 SPRING CONNECT DUP 13 HOLDER CONNECT DUP 14 HARNESS ASSY DUP J272 J601 15 COVER PWBA DUP 16 PWBA DUP ...

Page 753: ...5 34 Chapter 5 Parts List PL11 2 Duplex Option 2 2 Illustration Rio05014KA J604 J602 J603 1 2 3 10 5 9 6 7 8 6 7 7 7 9 ...

Page 754: ...Parts List PL11 2 Duplex Option 2 2 List Item Parts name 1 COVER DRIVE EXIT 2 DRIVE ASSY EXIT 3 COVER DRIVE DUP 4 5 DRIVE ASSY DUP 6 GEAR ROLL DUP 7 BEARING DUP 8 PLATE EARTH PWBA 9 ROLLER ASSY DUP 10 CHUTE DUP FRAME ...

Page 755: ...5 36 Chapter 5 Parts List PL12 1 250 Feeder Option 1 5 Illustration Rio05015KA Ref PL12 5 1 Ref PL12 2 4 5 6 7 2 2 3 with 4 7 PL12 2 12 4 1 with 2 3 PL12 5 1 ...

Page 756: ...rts List PL12 1 250 Feeder Option 1 5 List Item Parts name 1 250 OPTION FEEDER with 2 3 PL12 5 1 2 SCREW JOINT 3 FEEDER ASSY OPT with 4 7 PL12 2 12 4 4 COVER SIDE L OPT 5 COVER CHUTE 6 COVER REAR OPT 7 COVER SIDE R OPT ...

Page 757: ...5 38 Chapter 5 Parts List PL12 2 250 Feeder Option 2 5 Illustration ...

Page 758: ...Same as PL3 1 15 9 SPRING FEED IN Same as PL3 1 14 10 GEAR ASSY FEED with 11 12 Same as PL3 1 19 11 GEAR FEED OUT Same as PL3 1 16 12 GEAR FEED IN Same as PL3 1 17 13 LEVER FEED Same as PL3 1 13 14 SPRING LEVER Same as PL3 1 12 15 SOLENOID FEED MSI Same as PL3 1 11 16 MOTOR ASSY SUB 17 GEAR IDLE 40Z 18 GEAR IDLE 86 20Z 19 PLATE ASSY IDLE 1 20 HARN ASSY TRAY COMP J420 J421 J4200 P4201 J4212 P4213 ...

Page 759: ...5 40 Chapter 5 Parts List PL12 3 250 Feeder Option 3 5 Illustration Rio05017KA J419 J273 23 22 1 1 2 3 5 6 7 7 8 9 10 13 14 15 16 17 18 11 Ref PL12 4 1 19 20 21 ...

Page 760: ... 1 24 7 FOOT Same as PL3 1 5 8 PLATE EARTH PH Same as PL3 1 6 9 CHASSIS FDR R OPT 10 PLATE REAR BOTTOM 11 PLATE FRONT BOTTOM 12 13 CHASSIS FDR L OPT 14 PLATE EARTH FRONT BOTTOM 15 BRACKET SUP REGI 16 BEARING REGI Same as PL3 1 2 17 PLATE EARTH REAR BOTTOM 18 PLATE EARTH REAR TOP 19 COVER HARNESS DRAWER 20 BRACKET CVR REAR 21 STOPPER CST Same as PL3 1 10 22 BEARING Same as PL3 1 9 23 HARN ASSY TRAY...

Page 761: ... PL12 4 250 Feeder Option 4 5 Illustration Rio05018KA 27 3 2 4 3 5 1 with 2 13 16 20 27 29 33 6 7 8 9 10 11 12 13 31 13 21 16 17 18 19 22 23 33 24 26 25 20 29 30 P4200 P4212 CST2 NO PAPER SENSOR PAPER PAHT SENSOR 32 with 17 19 ...

Page 762: ... ACT REGI Same as PL3 2 12 13 SENSOR PHOTO Same as PL3 2 13 14 15 16 SPRING STP Same as PL3 2 16 17 STOPPER ACT Same as PL3 2 17 18 SPRING ACT NP Same as PL3 2 18 19 ACTUATOR NO PAPER Same as PL3 2 19 20 BEARING M EARTH Same as PL3 2 20 21 BEARING EARTH REGI Same as PL3 2 21 22 GEAR REGI R Same as PL3 2 22 23 GEAR REGI M Same as PL3 2 23 24 SPRING REGI R M Same as PL3 2 24 25 PLATE EARTH REGI Same...

Page 763: ...5 44 Chapter 5 Parts List PL12 5 250 Feeder Option 5 5 Illustration ...

Page 764: ...OR Same as PL2 1 5 6 GUIDE SIDE L Same as PL2 1 6 7 GEAR PINION Same as PL2 1 7 8 GUIDE SIDE ASSY R Same as PL2 1 8 9 10 11 12 13 14 LATCH BOTTOM L Same as PL2 1 14 15 LATCH BOTTOM R Same as PL2 1 15 16 SPRING LATCH B Same as PL2 1 16 17 TRAY ASSY EXTENSION Same as PL2 1 17 18 HOUSING CST 250 Same as PL2 1 18 19 HANDLE ASSY CST 250 OPT 20 PLATE LOCK KST CST Same as PL2 1 20 21 TRAY ASSY CST 250 wi...

Page 765: ... 1 2 Reference diagram 6 19 3 1 3 Multiple Sheet Feed Prevention 6 20 3 1 4 Reference diagram 6 20 3 2 Paper Feeder 6 22 3 2 1 Major functions 6 22 3 2 2 Reference diagram 6 23 3 3 SSI Regi Assy 6 24 3 3 1 Reference diagram 6 25 3 3 2 Lead edge Registration 6 26 3 3 3 Reference diagram 6 26 3 3 4 Control of paper size 6 27 3 3 5 Paper detection by the Regi Sensor 6 27 3 4 Transfer Belt Fuser 6 28 ...

Page 766: ...Reference diagram 6 49 4 MODES 6 50 4 1 Operation Modes 6 50 5 Control 6 51 5 1 Control of Paper Size 6 51 5 2 ROS Light Quantity Control 6 51 5 3 Process Control 6 52 5 3 1 Potential Control 6 52 5 3 2 Toner Density Control 6 53 5 3 3 High Area Coverage Mode 6 53 5 3 4 Admix Mode 6 53 5 3 5 ADC Sensor Adjustment 6 53 5 4 Color Registration Control 6 54 5 5 Fuser Control 6 55 5 5 1 Fuser temperatu...

Page 767: ... creates the toner image Printing processes of this printer is composed of the basic steps as follows 1 Charge Drum surface is charged with electricity 2 Exposure Image unit is exposed to laser beams 3 Development Image is developed with toner 4 Transfer Four color finished toner image on the Drum is transferred onto the paper 5 Cleaning Remaining toner on the drum is collected 6 Fusing Toner on t...

Page 768: ...tic Diagram for Printing Processes Outline of printing processes is shown in the figure below Rio06002KA Laser beam Paper transfer TRANSFER BELT 4 Transfer 7 Cleaning PHD UNIT 1 Charge 3 Development 4 Transfer 5 Cleaning FUSER 6 Fusing ROS 2 Exposure ...

Page 769: ... is kept in contact with the drum and rotates following the rotations of the drum BCR is a conductive roll receives discharge voltage from the High Voltage Power Supply HVPS and discharges a negative DC voltage The drum surface is uniformly and negatively charged with DC bias voltage The drum surface is a photoreceptor which is an insulator in the dark and a conductor in the light and the drum ins...

Page 770: ...yan and black colors Laser beams are emitted from the laser diode in the ROS ASSY By the rotating polygon mirror fixed mirror and lens attached to the Scanner Motor Assy of the ROS ASSY the surface of each color drum is scanned from end to end in the axial direction Laser beams Y Laser beams M Laser beams C Laser beams K Wsb06004KA Drum K Drum C Drum M Drum Y Polygon Mirror Mirror Mirror Lens Mirr...

Page 771: ...cters or pictures The laser diode lights up for parts to be developed by toner and not for parts that are not to be developed The drum surface irradiated by the laser beam becomes a conductor and the negative charge on the drum surface flows to the positive side and the charges cancel each other out so that the potential on the drum surface drops The part on the surface where potential drops becom...

Page 772: ... a magnetic substance it is attracted to the Magnet Roll having a magnetic force and a homogeneous layer is formed by the Trimmer Rod The magnet roll is covered by a thin semi conductive sleeve over the surface DB Developing Bias voltage is supplied to this semiconductor sleeve from the High Voltage Power Supply HVPS DB voltage is negative DC voltage combined with AC voltage The magnet roll is kep...

Page 773: ...nciples of Operation HVPS Drum Wsb06005KA Negative electric charge Positive electric charge Toner Carrier Trimmer Rod Paddle Toner Cartridge Auger Auger Magnet Roll Agitator engine principle0013FA engine principle0014FA ...

Page 774: ... move frontward opening the toner supply port The toner supplied from the toner cartridge is carried toward the developer by the Auger in the HOUSING ASSY AUGER The Auger is a spiral shaped part that carries toner forward as it rotates driven by the Dispense Motor in the FRAME ASSY MOT After being carried to the front side of the HOUSING ASSY AUGER the toner is fed to the developer via the port of...

Page 775: ...6 9 Chapter 6 Principles of Operation Blank Page ...

Page 776: ...oltage Power Supply HVPS The BTR contacts the rear side of the Belt and applies the positive voltage to the Belt Belt The Belt is a conductive belt to which the positive voltage is applied from the BTR After the negatively charged toner image on the drum surface is drawn by the positive charge on the belt it is transferred from the drum to the paper The Belt feeds the paper to the direction of FUS...

Page 777: ...6 11 Chapter 6 Principles of Operation Kmy06007KA ...

Page 778: ...f the drum collecting the excess toner by scraping Cleaning Roll The Cleaning Roll contacts the surface of the BCR collecting the foreign matter by scraping Charge cleaning When the drum is charged by BCR any excess charge hinders the drum surface from being uniformly charged which may lead to print quality problems The excess charge on the surface of the drum is eliminated by irradiating the ligh...

Page 779: ...ting the drum and then carried to the AUGER CLNG SIDE by the Auger 2 The toner is carried by the AUGER CLNG SIDE to the joint to the collection box in the toner cartridge 3 The toner then falls into the collection box in the toner cartridge Wsb06006KA Toner Cartridge Collection Box AUGER CLNG SIDE Auger Cleaner Blade 1 2 3 ...

Page 780: ...ust be fixed on the paper with the FUSER fusing unit The toner particles are melted by the HEAT ROLL heated by the Heater lamp and is deposited on the paper under pressure given by the belt opposed against the heat roll Conditions to be met to light up the Heater Lamp Warm up Stand by Printing Main Heater Lamp ON ON OFF ON Rio06009KA Paper Spring Nip Felt Belt Nip Head Frame Belt Sheet Not fixed t...

Page 781: ... removing the excess toner on its surface for the density measurement of ADC toner patch Collecting excess toner from the transfer belt 1 Toner on the TRANSFER BELT is scraped off by the Cleaner Blade that is in contact with the Drum 2 The removed toner is dropped into the Cleaner BOX Rio06115KA TRANSFER BELT Belt Cleaner BOX Blade Assy ...

Page 782: ...6 16 Chapter 6 Principles of Operation 2 Paper Path 2 1 Paper Path Rio06010KA ...

Page 783: ... Dup roll rubber Duplex Module Exit Sensor Fuser Regi roll metal Regi Assembly Turn roll metal Regi roll metal Turn roll rubber Regi roll rubber SSI No Paper Sensor Regi Assembly Regi Sensor Regi Assembly Paper Path Sensor Regi Sensor Separator roller Tray 1 Separator roller Tray 2 Tray2 No Paper Sensor Feeder Assy Opt Tray1 No Paper Sensor Feeder Assy Feed roll Feeder Assy Opt Feed roll Feeder As...

Page 784: ...der 3 1 Paper Cassette 3 1 1 Major functions Guide Side R L The Guide Side Assy R L can move at a right angle to the paper transfer direction to align the paper width End Guide The Guide End Assy can move in the paper transfer direction to determine the paper size SEPARATOR ROLLER The SEPARATOR ROLLER and the FEED ROLLER pinch the paper to prevent multiple sheet feed Bottom Plate Bottom plate is l...

Page 785: ...6 19 Chapter 6 Principles of Operation 3 1 2 Reference diagram Rio06012KA Side Guide L Side Guide R Separator Roller End Guide Bottom Plate ...

Page 786: ...l and Separator Roll rotate to allow the sheet to pass However when two sheets are fed concurrently only the Feed Roll rotates and the Separator Roll is locked thereby allowing the upper sheet to pass by being separated from the lower sheet that is stopped by the friction with the Separator Roll at rest The Separator Roll is being pushed toward the Feed Roll by spring pressure and controlled by th...

Page 787: ...6 21 Chapter 6 Principles of Operation Blank Page ...

Page 788: ...ED Transmits the drive from the DRIVE ASSY MAIN to FEED ROLLER Refer to 6 4 DRIVE ASSY SUB FEED ROLLER When the SOLENOID ASSY FEED operates the FEED ROLLER starts rotating and the FEED ROLLER feeds the paper Refer to 6 4 DRIVE ASSY SUB Wsb06014KA SENSOR PHOTO Tray No Paper Sensor ACTUATOR NO PAPER No Paper Position SENSOR PHOTO Tray No Paper Sensor Paper ACTUATOR NO PAPER Bottom Plate Wsb06015KA F...

Page 789: ...6 23 Chapter 6 Principles of Operation 3 2 2 Reference diagram Rio06016KA FEED ROLLER SOLENOID ASSY FEED SENSOR PHOTO Tray No Paper Sensor ...

Page 790: ...EGI When the paper feeds from the SSI Regi Sensor is measuring the paper length size The ON time of Regi Sensor is converted into the paper length ON The paper activates the actuator Regi Clutch CLUTCH ASSY REGI transmits the driving power from the DRIVE ASSY MAIN to ROLL ASSY REGI and transports the paper from the tray and SSI toward the PHD unit direction Refer to 6 4 DRIVE ASSY SUB The timing o...

Page 791: ... 3 1 Reference diagram Rio06018KA SENSOR PHOTO Regi Sensor ROLL ASSY REGI Rubber ROLL REGI METAL REGI CLUTCH SPRING REGI OUT SPRING ACT REGI ACTUATOR REGI OUT ACTUATOR REGI IN ACTUATOR REGI ROLL SENSOR PHOTO Regi Sensor Rear view illustration ...

Page 792: ...ch troubles as misalignment of lead edges in the Tray To avoid this trouble the lead edge position needs to be aligned at the Regi part before the sheet is fed to the toner transfer position By thrusting the edge of the sheet coming out of the Tray against the Regi Roll that is at rest the lead edge of the sheet is registered 3 3 3 Reference diagram Wsb06019KA REGI ROLL Wsb06020KA REGI ROLL SKEWED...

Page 793: ...detects the sheet from the SSI and detects the tail edge of the paper from the paper tray The ACTUATOR REGI IN detects the lead edge of the paper from the paper tray However the movement of ACTUATOR REGI IN does not affect that of ACTUATOR REGI ROLL Wsb06041KA SPRING REGI OUT SPRING ACT REGI ACTUATOR REGI OUT ACTUATOR REGI IN ACTUATOR REGI IN ACTUATOR REGI IN ACTUATOR REGI IN ACTUATOR REGI ROLL AC...

Page 794: ... is used to control the density of toner Refer to 5 3 1 Potential Control FUSER The FUSER fixes toner which was transferred onto the paper but not fixed by the heat and pressure and feeds paper before and after being fixed The FUSER mainly consists of the following parts Heat Roll Pressure Belt Heater Lamp Roll Assy Exit Thermostat Exit Sensor Temp Sensor Exit Sensor Detects passage of print after...

Page 795: ...2 Reference diagram Rio06021KA ROLL ASSY EXIT TRANSFER BELT BELT SENSOR ADC BLADE ASSY FUSER HEAT ROLL HEATER LAMP THERMOSTAT TEMP SENSOR Contacted type TEMP SENSOR Un contacting type PRESSURE BELT Rear view illustration SENSOR PHOTO Exit Sensor ...

Page 796: ...and the Polygon Mirror that is mounted on the motor shaft The laser light output from the LD is irradiated onto the Polygon Mirror via the Mirror The Polygon Mirror provided with six reflecting mirror faces changes the reflection angle of the laser light as it rotates by the Scanner Motor thereby allowing the laser light to scan the drum along its axial direction Scanning is performed using one re...

Page 797: ...6 31 Chapter 6 Principles of Operation 3 5 2 Reference diagram Rio06022KA LD PWB Polygon Mirror Scanner Assy SOS PWB Lens Lens Mirror Mirror Mirror Mirror Window ROS Rear view illustration SOS Sensor ...

Page 798: ...c information is stored DISPENSE MOTOR Y M C K The dispense motor supplies the drive to the Agitator and Auger in the TONER CARTRIDGE and supplies toner to the developer 3 6 2 Reference diagram Rio06023KA DISPENSE MOTOR K DISPENSE MOTOR C DISPENSE MOTOR M DISPENSE MOTOR Y TONER CARTRIDGE K CONNECTOR CRUM K TONER CARTRIDGE C CONNECTOR CRUM C TONER CARTRIDGE M CONNECTOR CRUM M TONER CARTRIDGE Y CONN...

Page 799: ...6 33 Chapter 6 Principles of Operation Blank Page ...

Page 800: ...he following parts Developer is an equipment which develops images in the print process Drum Y Developer Y Drum M Developer M Drum C Developer C Drum K Developer K CRUM PHD specific information is stored Erase Lamp LED ASSEMBLY The light of the LED is reflected by the HOLDER ASSY Erase The light of the LED eliminates the charge on the drum Wsb06024KA PHD UNIT ERASE LAMP HOLDER LENS ERASE LED ASSEM...

Page 801: ...6 35 Chapter 6 Principles of Operation 3 7 2 Reference diagram Rio06025KA PHD UNIT Drum K LED ASSEMBLY Drum C Drum M Drum Y Developer K Developer C Developer M CRUM Developer Y Rear view illustration ...

Page 802: ...ing force of the DRIVE ASSY MAIN to reach the Black Developer only This is performed to ensure that the Yellow Magenta and Cyan Developers cannot be rotated by the DRIVE ASSY SUB during B W printing The COLOR MODE SWITCHING SENSOR detects the status of the transmission route whether it is set for B W or full color FULL COLOR MODE BLACK and WHITE MODE BLACK and WHITE MODE Wsb06026KA FULL COLOR MODE...

Page 803: ...6 37 Chapter 6 Principles of Operation 3 8 2 Reference diagram Rio06027KA DRIVE ASSY SUB DRIVE ASSY MAIN DRIVE ASSY PH ...

Page 804: ...mmunication with the ESS Receive of information from the sensors or switches Control of Motor in DRIVE ASSY MAIN and DRIVE ASSY SUB Distributing low voltage DC power output from LVPS to each component Control of ROS High Voltage Power Supply HVPS Supplies high voltage to the following parts in the Transfer Belt and Developer to perform charging development and primary transfer BCR BTR Developer PW...

Page 805: ...rinter Adapter An adapter for enabling the network connectivity of the printer by wireless SIDE COVER SWITCH SIDE COVER SW is a switch that detects the right side cover open BREAKER GFI Opens the circuit upon detecting any voltage or current or leakage current that exceeds the rating of the AC power supply PWB ASSY FAN Rotation of FAN is Controlled into a half by PWB ASSY FAN ...

Page 806: ... ASSY FAN POWER SWITCH PWBA EEPROM HUMIDITY SENSOR LOW VOLTAGE POWER SUPPLY OPERATOR PANEL NETWORK PROTOCOL ADAPTER MEMORY CARD HIGH VOLTAGE POWER SUPPLY BREAKER GFI ELECTRONIC SUB SYSTEM CONTROL BOARD MACHINE CONTROL UNIT WIRELESS PRINTER ADAPTER INTERLOCK SWITCH SIDE COVER SWITCH ...

Page 807: ...6 41 Chapter 6 Principles of Operation 3 9 3 Data Flow Print data electric signal from the printer controller flows as shown below until it is turned into a print Wsb06042KA ...

Page 808: ...6 42 Chapter 6 Principles of Operation Blank Page ...

Page 809: ...ed the Duplex MOTOR ASSY DUP The MOTOR ASSY DUP supplies the driving power to the Lower Roll ROLLER ASSY DUP and Upper Roll ROLL ASSY DUP1 Refer to 6 5 DRIVE ASSY DUP MOTOR ASSY EXIT The MOTOR ASSY EXIT supplies the driving power to the Roll Assy Exit in the FUSER Refer to 6 5 DRIVE ASSY DUP PWBA DUP The PWBA DUP controls motor and clutch 3 10 2 Reference diagram Rio06101KA CLUTCH ASSY EXIT ROLLER...

Page 810: ...e FRONT COVER is open or not thereby allowing the two functions to be switched When FRONT COVER is closed DUPLEX is upright Since the FOLLOWER LATCH DUP is not fit into the SLOT on the DUPLEX pushing the SIDE BUTTON causes the LATCH FRONT and LATCH DUP to move left locked together at the hooks allowing only the FRONT COVER to open leaving the DUPLEX secured to the FRONT COVER Rio06116KA FOLLOWER L...

Page 811: ...LATCH DUP is not fit into the SLOT on the DUPLEX pushing the SIDE BUTTON causes the LATCH FRONT and LATCH DUP disengaged allowing the DUPLEX to be unlocked from the FRONT COVER Rio06112KA DUPLEX SPRING LATCH DUP LATCH FRONT LATCH DUP FOLLOWER LATCH DUP FOLLOWER LATCH DUP SLOT SIDE BUTTON VIEW B VIEW B ...

Page 812: ...r direction to determine the paper size SEPARATOR ROLLER The SEPARATOR ROLLER and the FEED ROLLER pinch the paper to prevent multiple sheet feed Bottom Plate Bottom plate is locked to the bottom side when paper cassette is pulled out from the paper feeder and unlocked when paper cassette is installed to the paper feeder Pushes the paper against the feed roll using a spring tension 3 11 2 Reference...

Page 813: ...l and Separator Roll rotate to allow the sheet to pass However when two sheets are fed concurrently only the Feed Roll rotates and the Separator Roll is locked thereby allowing the upper sheet to pass by being separated from the lower sheet that is stopped by the friction with the Separator Roll at rest The Separator Roll is being pushed toward the Feed Roll by spring pressure and controlled by th...

Page 814: ...FEED ROLLER When the SOLENOID ASSY FEED operates the FEED ROLLER starts rotating and the FEED ROLLER feeds the paper Refer to 6 6 DRIVE ASSY OPTION FDR SENSOR PHOTO Paper Path Sensor It detects when the paper front end reaches the CHUTE ASSY TURN ON The paper activates the actuator TURN CLUTCH Transmits the drive from the MOTOR ASSY OPTION to TURN ROLL RUBBER and TURN ROLL METAL MOTOR ASSY OPTION ...

Page 815: ...s of Operation 3 11 6 Reference diagram Rio06104KA SENSOR PHOTO Tray2 No Paper Sensor SENSOR PHOTO Tray2 Paper Path Sensor TURN ROLL RUBBER TURN ROLL METAL TURN CLUTCH FEED ROLLER SOLENOID ASSY FEED MOTOR ASSY OPTION PWBA FEED ...

Page 816: ... For the operation of the printer the following four modes are provided READY mode The printer is ready for printing PRINTING mode The printer is under printing Sleep mode Energy star The printer is under power saving Deep sleep mode The printer is under power saving ...

Page 817: ...als data are expressed with high and low voltage values and the laser diodes convert the image data from electric signals to optical signals data are expressed with blinking laser beams Variations in light quantity of laser beams or variations in optical system such as lenses or drum sensitivity cannot attain a proper electrostatic image therefore the laser beam light quantity is monitored and con...

Page 818: ...n stable printing image density the drum charging voltage the developing DC voltage and the ROS light amount are adjusted according to the developing capability of each color carrier that varies momentarily The adjusted drum charging voltage the developing DC voltage and the ROS light amount are fed back to keep the printing image density constant The outline of control is as follows 1 The HUMIDIT...

Page 819: ...pense time This calculation is made for each color 5 3 3 High Area Coverage Mode A continuous printing of any image of area coverage exceeding extra toner dispense capability causes the toner density in the developer to be lowered The High Area Coverage Mode postpones the next page feed and dispenses the toner during this time if the toner dispense time reached the specified value during a continu...

Page 820: ... lateral directions The color registration control is made from a change in inside temperature and the print count at the execution of the process control The control is outlined below 1 With no toner on the Belt the output value of ADC Sensor is measured to determine the threshold value 2 The patches for color registration control are generated on the Belt These patches are composed of 10mm lines...

Page 821: ... time of Warm up Printing or Process Control The target temperature varies according to such environmental factors as the interior temperature detected by the Sensor Hum Temp 5 5 2 Cooling down As the printing continues the temperature distribution in the Heat Roll becomes uneven both in the paper feed and non paper feed areas Cooling Down suspends paper feeling for a certain period of time so tha...

Page 822: ... TRANSFER BELT Name of moving parts GEAR P3 DRIVE ASSY PH CHUTE ASSY FDR REGI REGI CLUTCH GEAR REGI RUBBER GEAR REGI METAL GEAR P2 GEAR T4 GEAR P4 GEAR P5 ROLL ASSY REGI ROLL REGI METAL GEAR ASSY FEED SOLENOID ASSY FEED GEAR DRV FEED ROLLER HSG ASSY XERO K DRUM K HSG ASSY XERO C DRUM C GEAR PHD 2 HSG ASSY XERO M DRUM M HSG ASSY XERO Y DRUM Y GEAR PHD 2 GEAR PHD 1 PHD UNIT Wsb06029KA ...

Page 823: ... Indicates the engagement of gears Name of moving parts PAPER FEED DRIVE DRIVE ASSY PH DRIVE ASSY MAIN GEAR P2 GEAR P3 GEAR P4 GEAR P5 GEAR ASSY FEED REGI CLUTCH GEAR REGI RUBBER GEAR REGI METAL SOLENOID ASSY FEED FEED ROLLER ROLL ASSY REGI ROLL REGI METAL ...

Page 824: ...nciples of Operation FRONT Rio06052KA Indicates the engagement of gears Name of moving parts DRUM and BELT DRIVE PHD ASSY DRIVE ASSY MAIN GEAR PHD 2 GEAR PHD 1 GEAR PHD 2 GEAR T4 GEAR DRV BELT DRUM M DRUM Y DRUM K DRUM C ...

Page 825: ...6 59 Chapter 6 Principles of Operation Blank Page ...

Page 826: ...e transmitted through the route below GEAR D1 GEAR D2 GEAR DK GEAR D1 GEAR P2 DRIVE ASSY MAIN SUB MOTOR GEAR D5 GEAR MAG K GEAR D3 IN DRIVE ASSY SUB GEAR D3 OUT FLANGE D3 CAM C GEAR C GEAR P4 2 GEAR P4 GEAR P3 COLOR MODE SWITCHING SOLENOID DRIVE ASSY PH HSG ASSY DEVE K MAGNET ROLL K PHD UNIT Wsb06031KA Name of moving parts BLACK and WHITE MODE ...

Page 827: ...K SUB MOTOR GEAR D1 GEAR D2 DRIVE ASSY SUB DRIVE ASSY MAIN DRIVE ASSY PH DRIVE ASSY PH GEAR P2 GEAR P3 COLOR MODE SWITCHING SOLENOID GEAR P4 GEAR C CAM C FLANGE D3 GEAR P4 2 Indicates the engagement of gears Name of moving parts BLACK and WHITE MODE GEAR D2 FLANGE D3 CAM C GEAR D4 GEAR D3 IN GEAR D3 OUT ...

Page 828: ...HSG ASSY XERO Y M C K DRUM GEAR PHD 2 GEAR AUGER CLNG GEAR MAG IDLR GEAR IDLER PADDLE GEAR PADDLE GEAR AUGER GEAR AUGER GEAR IDLER AUGER SIDE GEAR AUGER SIDE AUGER CLNG SIDE PADDLE DEVE AUGER FRONT AUGER REAR AUGER HSG ASSY DEVE Y M C K MAGNET ROLL GEAR MAG Y M C K Name of moving parts DEVELOPMENT and EXCESS TONER COLLECTING PHD UNIT Wsb06037KA ...

Page 829: ...io06054KA Indicates the engagement of gears Name of moving parts EXCESS TONER COLLECTING DRIVE DRUM GEAR AUGER CLNG GEAR IDLER AUGER SIDE GEAR AUGER SIDE DRIVE ASSY MAIN GEAR PHD 2 GEAR PHD 1 GEAR PHD 2 PHD ASSY AUGER CLNG SIDE AUGER HSG ASSY XERO ...

Page 830: ...T Rio06055KA Indicates the engagement of gears Name of moving parts DEVELOPMENT DRIVE DRIVE ASSY SUB PHD ASSY GEAR MAG GEAR MAG IDLR GEAR IDLER PADDLE GEAR PADDLE GEAR AUGER GEAR AUGER HSG ASSY DEVE MAGNET ROLL AUGER REAR AUGER FRONT PADDLE DEVE ...

Page 831: ...6 65 Chapter 6 Principles of Operation Blank Page ...

Page 832: ...ONER DISPENSER AUGER K GEAR IDLER AGI K GEAR IDLER AUG K AGITATOR K TONER CARTRIDGE C GEAR AGITATOR C AGITATOR C TONER CARTRIDGE M GEAR AGITATOR M AGITATOR M TONER CARTRIDGE Y GEAR AGITATOR Y AGITATOR Y GEAR AUGER K GEAR IDLER C DISPENSE MOTOR C AUGER C GEAR IDLER AGI C GEAR IDLER AUG C GEAR AUGER C GEAR IDLER M DISPENSE MOTOR M AUGER M GEAR IDLER AGI M GEAR IDLER AUG M GEAR AUGER M GEAR IDLER Y D...

Page 833: ...of Operation TONER CARTRIDGE FRONT Rio06056KA Indicates the engagement of gears Name of moving parts TONER DISPENSER TONER CARTRIDGE GEAR IDLER DISPENSE MOTOR GEAR AGITATOR GEAR IDLER AGI GEAR IDLER AUG GEAR AUGER AUGER AGITATOR ...

Page 834: ...1 GEAR D2 GEAR DK GEAR D1 SUB MOTOR GEAR D5 GEAR MAG K DRIVE ASSY SUB DRIVE ASSY PH GEAR D3 IN GEAR D3 OUT HSG ASSY DEVE K MAGNET ROLL K GEAR MAG C HSG ASSY DEVE C MAGNET ROLL C GEAR MAG M HSG ASSY DEVE M MAGNET ROLL M GEAR MAG Y GEAR D5 GEAR D5 GEAR D5 GEAR D4 GEAR D4 HSG ASSY DEVE Y MAGNET ROLL Y PHD UNIT Wsb06033KA Name of moving parts FULL COLOR MODE ...

Page 835: ...R MAG M MAGNET ROLL M GEAR MAG C MAGNET ROLL C GEAR MAG K MAGNET ROLL K GEAR D5 GEAR DK GEAR D1 GEAR D5 GEAR D4 GEAR D5 GEAR D5 GEAR D4 SUB MOTOR GEAR D1 GEAR D2 GEAR D2 GEAR D4 GEAR D3 IN GEAR D3 OUT DRIVE ASSY SUB DRIVE ASSY PH Indicates the engagement of gears Name of moving parts FULL COLOR MODE ...

Page 836: ...ving parts GEAR IDLER HR FUSER DUPLEX OPTION GEAR HR GEAR EXIT GEAR CLUTCH OUT GEAR CLUTCH INPUT GEAR IDLER EXIT GEAR IDLER DUP GEAR IDLER DUP OUT 1 GEAR IDLER DUP OUT 2 GEAR ODLER 16 GEAR IDLER CLUTCH GEAR OUTPUT DUP SIMPLEX MODE ROLL ASSY EXIT HEAT ROLL Rio06109KA ...

Page 837: ...EX GEAR IDLER HR GEAR HR GEAR EXIT Indicates the engagement of gears Name of moving parts GEAR IDLER EXIT GEAR CLUTCH INPUT GEAR CLUTCH OUT GEAR IDLER DUP OUT 1 GEAR IDLER DUP OUT 2 GEAR IDLER DUP GEAR OUTPUT DUP GEAR IDLER 16 GEAR IDLER CLUTCH ROLL ASSY EXIT HEAT ROLL SIMPLEX MODE ...

Page 838: ...XIT GEAR IDLER 27 GEAR E1 CLUTCH ASSY EXIT GEAR IDLER CLUTCH GEAR IDLER 16 GEAR OUTPUT DUP GEAR IDLER DUP OUT 1 GEAR IDLER DUP OUT 2 GEAR IDLER DUP GEAR CLUTCH OUT GEAR EXIT GEAR CLUTCH CONT GEAR D1 GEAR IDLER SN GEAR IDLER SN GEAR ROLL DUP GEAR IDLER 18 GEAR IDLER 21 GEAR IDLER 21 GEAR D2 DUPLEX MODE ROLL ASSY EXIT ROLLER ASSY DUP ROLLER ASSY DUP Rio06110KA MOTOR ASSY DUP GEAR ROLL DUP ...

Page 839: ...TCH CONT GEAR CLUTCH OUT GEAR IDLER DUP OUT 1 GEAR IDLER DUP OUT 2 GEAR IDLER DUP GEAR OUTPUT DUP GEAR IDLER 16 GEAR IDLER CLUTCH GEAR E1 GEAR IDLER 27 GEAR D2 GEAR D1 GEAR IDLER 21 GEAR IDLER SN GEAR IDLER 18 MOTOR ASSY EXIT MOTOR ASSY DUP CLUTCH ASSY EXIT ROLL ASSY EXIT ROLLER ASSY DUP ROLLER ASSY DUP GEAR ROLL DUP GEAR ROLL DUP DUPLEX MODE ...

Page 840: ...oving parts MOTOR ASSY OPTION GEAR IDLE 86 20Z GEAR IDLE 40Z TURN CLUTCH Regi clutch GEAR IDLE 28 20Z GEAR IDLE 36Z GEAR IDLE 25Z GEAR IDLE 25Z GEAR IDLE 22 33Z GEAR ASSY FEED SOLENOID ASSY FEED GEAR REGI RUBBER GEAR REGI METAL 250 OPTION FEEDER DRIVE TURN ROLL RUBBER Roll assy regi FEED ROLLER TURN ROLL METAL Roll regi metal 250 OPTION FEEDER Rio06111KA ...

Page 841: ...ame of moving parts GEAR ASSY FEED GEAR IDLE 28 20Z GEAR IDLE 40Z GEAR IDLE 36Z GEAR IDLE 25Z GEAR IDLE 86 20Z MOTOR ASSY OPTION TURN CLUTCH GEAR REGI RUBBER GEAR REGI METAL SOLENOID ASSY FEED FEED ROLLER TURN ROLL RUBBER TURN ROLL METAL GEAR IDLE 25Z GEAR IDLE 22 33Z 250 OPTION FEEDER DRIVE ...

Page 842: ...7 1 1 2 General Wiring Diagram 7 2 2 Interconnection Wiring Diagram of Parts 7 3 2 1 Notes on Using the Wiring Diagram between Parts 7 3 2 2 Configuration of the Interconnection Wiring Diagram of Parts 7 5 1 DC POWER SUPPLY 7 7 2 FEEDER SSI REGI 7 9 3 DRIVE 7 11 4 ROS 7 13 5 XEROGRAPHIC 7 15 6 HIGH VOLTAGE 7 17 7 DEVELOPER 7 19 8 FUSER 7 21 9 CONTROLLER 7 23 10 250 FEEDER 7 25 11 DUPLEX 7 27 ...

Page 843: ... connector The connector No is indicated inside the box Represents a connection terminal with a plate spring on the printed circuit board The connector terminal No is indicated inside the box Represents a connector directly connected to the printed circuit board The connector No is indicated inside the box The box containing a part name represents a part PL X Y Z indicates the item Z of the plate ...

Page 844: ...313 CONNECTOR CRUM M PL5 1 14 P J312 CONNECTOR CRUM Y PL5 1 14 P J311 P J31 MOTOR ASSY DISP Y PL5 1 3 P J181 P J18 MOTOR ASSY DISP M PL5 1 3 P J182 MOTOR ASSY DISP C PL5 1 3 P J191 MOTOR ASSY DISP K PL5 1 3 P J192 P J19 PWBA FEED H PL12 2 1 PAPER PATH SENSOR PL12 4 13 P J4200 MOTOR ASSY SUB PL12 2 16 P J27 A P J419 P J273 P J211 CLUTCH ASSY DRV PL12 2 6 P J4201 SOLENOID FEED MSI PL12 2 15 P J4213 ...

Page 845: ...nctional parts attached with functional parts name Denotes the control and its outline in PWB Denotes a connection between parts with harnesses or wires attached with signal name contents Denotes the function and logic value of the signal to operate the function Low L High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes the function and logic va...

Page 846: ...ation Denotes a connection between wires I L 24VDC Denotes DC voltage when the interlock switch in HNB MCU WITH CPU turns on 5VDC 3 3VDC Denotes DC voltage SG Denotes signal ground AG Denotes analog ground RTN Denotes the return Symbols Description ...

Page 847: ... of SWITCH with PWBA MCU 2 FEEDER SSI REGI Connections of SOLENOID FEED with PWBA MCU Connections of REGI SENSOR with PWBA MCU Connections of SSI NO PAPER SENSOR with PWBA MCU Connections of CST NO PAPER SENSOR with PWBA MCU Connections of CLUTCH ASSY DRV with PWBA MCU 3 DRIVE Connections of DRIVE ASSY PH with PWBA MCU Connections of DRIVE ASSY MAIN with PWBA MCU Connections of DRIVE ASSY SUB with...

Page 848: ... FUSER ASSY with PWBA LVPS Connections of PWBA MCU with PWBA LVPS 9 CONTROLLER Connections of PWBA ESS with PWBA MCU Connections of CONSOLE ASSY PANEL with PWBA ESS Connections of PWBA LVPS with PWBA ESS 10 250 FEEDER Connections of PWBA FEEDER H with PWBA MCU Connections of PWBA FEEDER H with CLUTCH ASSY PH TURN Connections of PWBA FEEDER H with PATH SENSOR Connections of PWBA FEEDER H with SOLEN...

Page 849: ... 7 8 6 5 4 3 2 4 2 1 2 3 HARN ASSY INTERLOCK PL8 2 5 SG 5VDC R H COVER OPEN SG 3 3VDC SG 1 2 2 1 P J29 P J291 SWITCH PL5 1 9 LV TYPE SG SG 24V ON FAN ON SG FAN ALARM 14 1 I L OPEN HARN ASSY SW POWER PL8 2 9 P J482 P J484 P J48 T484 RIO07002KB PWBA LVPS PL8 2 1 BREAKER GFI PL8 2 11 HARN ASSY GFI GND PL8 2 10 HARN ASSY LVPS2 PL9 1 3 HARN ASSY SIDE SW PL5 1 27 HARN ASSY LVPS2 PL9 1 3 INTERLOCK 24VDC ...

Page 850: ...ed LVPS overvoltage protection circuit This circuit stops all outputs if the power supply voltage 24VDC 5VDC or 3 3VDC exceeds the specified voltage respectively At this time the operating point is 36VDC or less for 24VDC 7VDC or less for 5VDC and 3 3VDC Signal line name Description LV TYPE 24V ON Control signal of the LVPS FAN ON FAN ALARM Drive control signal of the SIDE FAN ...

Page 851: ...I L 24VDC CST FEED CL ON L 24VDC 2 1 1 2 1 2 SOLENOID FEED MSI PL3 1 11 P J231 P J23 3 3VDC 6 7 8 HARN ASSY KSNR REGCL PL9 1 9 PAPER EMPTY SENSED H 3 3VDC SG P J233 3 2 1 PULL UP 3 3VDC SSI NO PAPER SENSOR PL3 2 13 3 4 5 REGI SENSED L 3 3VDC SG 3 2 1 PULL UP 3 3VDC REGI SENSOR PL3 2 13 P J232 P J26 4 5 I L 24VDC REGI CL ON L 24VDC 2 1 1 2 P J262 CLUTCH ASSY DRV PL3 1 1 RIO07003KA INTERLOCK 24VDC 3...

Page 852: ...ENSED L 3 3VDC Paper detect signal of the Regi part by the Sensor Photo REGI SENSOR PAPER EMPTY SENSED H 3 3VDC Paper detect signal of the SSI by the Sensor Photo SSI NO PAPER SENSOR PAPER EMPTY SENSED L 3 3VDC Paper detect signal of the Paper Cassette by the Sensor Photo CST NO PAPER SENSOR REGI CL ON L 24VDC ON OFF signal of the CLUTCH ASSY DRV ...

Page 853: ...T LOW SUB MOT BRAKE M SG 1 2 4 5 6 3 8 9 10 7 P J21 P J211 10 11 9 8 7 6 5 4 3 2 I L 24VDC SG I L 24VDC SG MAIN MOT ON MAIN MOT ALARM MAIN MOT CLK MAIN MOT LOW MAIN MOT CW CCW M WSB07004KC INTERLOCK 24VDC INTERLOCK 24VDC 1 2 HARN ASSY MAIN MOT PL9 1 7 HARN ASSY KSNR REGCL PL9 1 9 HARN ASSY SUB MOT PL9 1 8 I L 24VDC K MODE SOL ON L 24VDC INTERLOCK 24VDC 1 2 3 K MODE SENSED L 3 3VDC SG 3 2 1 PULL UP...

Page 854: ...G SOLENOID K MODE SENSED L 3 3VDC Color mode detect signal of the DRIVE ASSY PH by the Sensor Photo COLOR MODE SWITCHING SENSOR MAIN MOT ON MAIN MOT ALARM MAIN MOT CLK MAIN MOT LOW MAIN MOT CW CCW Drive control signal of the DRIVE ASSY MAIN SUB MOT ON SUB MOT ALARM SUB MOT CLK SUB MOT LOW SUB MOT BRAKE Drive control signal of the DRIVE ASSY SUB ...

Page 855: ...C V REF M V REF Y ROS MOT ON HARN ASSY ROS RE PL4 1 22 LOCK ROS MOT ON SG 24VDC 5VDC SOS SG CLK ROS ASSY PL4 1 1 ROS MOT PWBA SOS RIO07006KA 13 14 ENB 15 15 14 13 12 11 1 2 3 4 5 10 9 8 7 6 5 1 2 3 5 4 3 2 1 3 2 1 4 3 2 1 SG 3 3V LD INTERLOCK 24VDC P J41 P J412 1 2 3 4 5 6 DATA K SG DATA C SG 7 8 DATA M SG DATA Y SG HARN ASSY ROS VIDEO PL4 1 23 8 7 6 5 4 3 2 1 from Xerography ...

Page 856: ...LK Drive control signal of the ROS MOTOR SOS Reference signal for scan start of LASER V REF K V REF C V REF M V REF Y Emission control signal of the laser diode LD ERR Error signal of the laser diode PCONT Power control signal of the laser diode DATA K DATA C DATA M DATA Y Video signal of the laser diode ...

Page 857: ... 1 2 3 4 EEPROM PHD P J144 4 3 2 1 SG 5VDC HUMI TEMP P J20 1 2 3 4 P J201 4 3 2 1 PWBA EEPROM PL8 2 16 SENSOR HUM PL8 2 7 HARN ASSY LVPS2 PL9 1 3 ERASE Y M C ON L 3 3VDC ERASE K ON L 3 3VDC 3 3VDC P J14 15 16 17 P J141 3 2 1 LED ASSY ERASE PL4 1 8 1 2 3 4 HARN ASSY L SIDE PL3 1 18 TRANSFER ASSY PL6 1 7 5 4 3 2 1 5VDC ADC SENSOR LED REM ADC V MONI 5 1 2 3 4 5 SG P J2811 P J281 P J28 5 4 3 2 1 ADC S...

Page 858: ...P Temperature data in the printer by the SENSOR HUM Analog value HUMI Humidity data in the printer by the SENSOR HUM Analog value ERASE K ON L 3 3VDC ERASE Y M C ON L 3 3VDC ON OFF signal of the LED ASSY ERASE ADC SENSOR Toner patch density data measured by the ADC SENSOR Analog value LED REM Remote signal of the LED of ADC SENSOR ADC V MONI Control signal of the ADC SENSOR ...

Page 859: ...CU PL8 2 13 P J16 1 2 3 4 5 6 7 8 PWBA HVPS PL4 1 19 HARN ASSY HVPS PL9 1 5 P J161 A E I H G F BCR BTR BTR Bias Transfer Roll BCR Bias Charge Roll Developer D C B 10 9 8 7 6 5 4 3 TR MON NC HV DO HV LD HV CLK 3 0V REF SG 9 10 2 1 MAIN CLK SG I L 24V RIO07008KA K C M Y 3 0V REF ...

Page 860: ...7 18 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description TR MON HV DO HV LD HV CLK MAIN CLK Control signal of the HVPS ...

Page 861: ...6 8 9 10 7 7 8 10 11 9 P182 5 4 3 2 1 J182 1 2 3 4 5 DISPENSE MOTOR M PL5 1 3 1 2 4 5 6 3 P191 P J19 5 4 3 2 1 J191 1 2 3 4 5 DISPENSE MOTOR C PL5 1 3 P192 5 4 3 2 1 J192 1 2 3 4 5 DISPENSE MOTOR K PL5 1 3 HARN ASSY TNR MOT PL5 1 25 HARN ASSY TONER CRUM PL5 1 26 1 2 P J311 CONNECTOR CRUM Y PL5 1 14 P J31 DATA Y IN CLK Y OUT 3 3VDC SG DATA M IN CLK M OUT 3 3VDC SG DATA C IN CLK C OUT 3 3VDC SG DATA...

Page 862: ... of the DISPENSE MOTOR M C DISPENSE MOT A C DISPENSE MOT B C DISPENSE MOT XA C DISPENSE MOT XB Drive control signal of the DISPENSE MOTOR C K DISPENSE MOT A K DISPENSE MOT B K DISPENSE MOT XA K DISPENSE MOT XB Drive control signal of the DISPENSE MOTOR K DATA Y IN CLK Y OUT Control signal of the CONNECTOR CRUM Y DATA M IN CLK M OUT Control signal of the CONNECTOR CRUM M DATA C IN CLK C OUT Control...

Page 863: ...PL6 1 2 HARN ASSY LVPS2 PL9 1 3 HARN ASSY TEST RL2 PL5 1 28 SG PULL UP 3 3VDC FUSER ASSY PL6 1 1 PWBA LVPS PL8 2 1 LAMP CONTROL RIO07010KA Thermostat Heater NC SNS 1 2 3 P J175 P J176 P J172 P1711 P J171 P J47 P J14 P J501 P1712 P1713 P J173 2 3 1 STS 1 2 2 1 1 2 3 EXIT SENSOR 1 2 3 3 2 1 200V Spec 3 1 N HEAT1 1 2 3 1 2 3 LINE P J171 P J47 5 6 10 9 xHEAT1 FUSER ON 3 3VDC Used in production process...

Page 864: ...perature analog value STS Heat Roll surface temperature data measured by Temp Sensor for detecting high temperature analog value FUSER EXIT SENSED L 3 3VDC Paper detect signal of the Fuser Exit by the Sensor Photo EXIT SENSOR FUSER ON Lighting signal of Fuser Lamp RELAY TEST LOW RELAY TEST HIGH Test signal of the LVPS Used in production process only ...

Page 865: ...3 3VDC SG SG STS CMD CREADY SREADY SG VSYNC K VSYNC C VSYNC M VSYNC Y SG HSYNC SG SG 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 18 18 17 P J40 1 2 3 4 P J220 1 2 3 4 5 6 7 PWBA MCU PL8 2 13 PWBA LVPS PL8 2 1 CONSOLE ASSY PANEL PL1 2 3 RIO07011KA P J111 1 2 3 4 5 6 7 8 P J11 SG DATA K SG DATA C SG DATA M SG DATA Y 5VDC SG 3 3VDC SG SG DATA CLK 5VDC LED ON WAKE UP 3 3VDC 6 5 4 3 2 1 8 7 3 3VDC 3 3VDC...

Page 866: ...Command signal transmitted from the PWBA ESS to the PWBA MCU CREADY SREADY Signal for indicating weather or not the printer is ready for receiving command signal VSYNC K VSYNC C VSYNC M VSYNC Y Signal for indicating registration position of each of images Y M C and K HSYNC Signal for data DATA K DATA C DATA M DATA Y Video data of four colors DATA CLK WAKE UP LED ON Control signal of the CONSOLE AS...

Page 867: ...1 1 2 3 4 6 5 4 3 5 6 2 1 MOTOR ASSY SUB PL12 2 16 M 3 2 1 PULL UP 3 3VDC SG PAPER EMPTY SENSED L 3 3VDC CST2 NO PAPER SENSOR PL12 4 13 FEED MOT ON FEED MOT ALARM FEED MOT CLK FEED MOT LOW SG I L 24VDC P J4212 3 2 1 1 2 3 4 5 6 3 2 1 SG PAPER FEED SENSED L 3 3VDC 3 3V PAPER PATH SENSOR PL12 4 13 P J4200 3 2 1 1 2 3 I L 24VDC TURN CL ON L 24VDC P J4201 P J420 2 1 1 2 1 3 CLUTCH ASSY DRV PL12 2 6 I ...

Page 868: ...l of the PWBA FEEDER TURN CL ON L 24VDC ON OFF signal of the TURN CLUTCH FEED CL ON L 24VDC ON OFF signal of the FEED CLUTCH PAPER EMPTY SENSED L 3 3VDC Paper detect signal of the Feeder by the Sensor Photo NO PAPER SENSOR FEED MOT ON FEED MOT ALARM FEED MOT CLK FEED MOT LOW Drive control signal of the FEED MOTOR ...

Page 869: ...01 9 10 8 7 6 5 4 3 2 10 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 P J604 PWBA DUP PL11 1 16 P J602 P J6021 4 3 2 1 1 2 3 4 DRIVE ASSY EXIT PL11 2 2 DUP UP_A DUP UP_XA DUP UP_B DUP UP_XB I L 24VDC DUP CL ON L 24VDC 1 2 CLUTCH DUP PL11 2 2 RIO07013KA INTERLOCK 24VDC 3 3VDC B10 B11 SG 1 1 10 9 10 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 1 10 INTERLOCK 24VDC INTERLOCK 24VDC 3 3VDC M P J603 P J6031 5 4 3 2 1 1 2 3 4 5...

Page 870: ...l signal of the PWBA DUP DUP UP_A DUP UP_XA DUP UP_B DUP UP_XB Drive control signal of the DUP MOTOR UP DUP DOWN_A DUP DOWN_XA DUP DOWN_B DUP DOWN_XB Drive control signal of the DUP MOTOR DOWN DUP CL ON L 24VDC ON OFF signal of the DUP CLUTCH FAN 24VDC FAN ALARM Drive control signal of the DUP FAN ...

Page 871: ...3 4 6 Yellow toner cartridge 8 5 3 5 Installation Space min installation space 8 6 4 Functions 8 7 4 1 Recording System 8 7 4 2 Exposure System 8 7 4 3 Development System 8 7 4 4 Fixing System 8 7 4 5 Resolution 8 7 4 6 Operation Mode 8 8 4 7 Warm up Time 8 8 4 8 FPOT First Print Output Time 8 9 4 9 Continuous Printing Speed 8 10 4 10 Input Properties 8 11 4 10 1 Paper pick up system 8 11 4 10 2 P...

Page 872: ...ition 8 17 8 1 4 Printer condition 8 17 8 1 5 Image quality guaranteed area 8 17 8 1 6 Criterion 8 17 9 Option 8 18 9 1 Option to be Installed by Users 8 18 10 ESS Specification 8 19 10 1 External Interface 8 19 10 1 1 USB 8 19 10 1 2 Ethernet required the Network adaptor 8 19 10 1 3 Wireless 8 19 10 2 Network Protocol 8 20 10 2 1 Printing Protocol 8 20 10 2 2 Other Protocols 8 20 10 3 Decomposer ...

Page 873: ...rint 8 24 10 7 Non DELL Toner Mode 8 24 10 8 Utility Print 8 25 10 8 1 Printer Settings List 8 25 10 8 2 Panel Settings List Print 8 25 10 8 3 Font List Print 8 25 10 8 4 Macros List Print 8 25 10 8 5 Job History Report 8 26 10 8 6 Error History Report 8 26 10 8 7 Demo Page Print 8 26 ...

Page 874: ...Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS ...

Page 875: ...tion The printer has the following basic configurations depending on the destination print engine main unit SSI and 250 feeder unit as the standard paper feeding consumables CRU 1 2 Functional Configuration Functional configuration of this printer is shown below Rio08001KA Wsb08002KA ...

Page 876: ...t capacity 11A or less 220 printer voltage 220 240VAC 10 198 264V frequency 50 60Hz 3Hz current capacity 5A or less 2 2 Power Consumption Power consumption in each operation mode at rated voltage input 2 3 Rush Current When the power switch is turned on the inrush current shall be maximum 120A 10ms half cycle or less Operation mode Average Wh h Running mode F C 230 or less Running mode B W 265 or ...

Page 877: ...Properties 3 1 Dimensions Mass of Printer Depth of M C is without paper tray 3 2 Dimensions Mass of 250 Feeder Option Width mm Depth mm Height mm Mass kg 400 406 413 20 with CRU Width mm Depth mm Height mm Mass kg 400 406 108 4 4 Rio08003KA Rio08013KA ...

Page 878: ...plex Option 3 4 Dimensions Mass of Consumables and CRUs 3 4 1 PHD Unit Width 332mm Depth 138mm Height 196mm Mass 3 37kg Reference The PHD Unit has CRUM CRU memory to record information Width mm Depth mm Height mm Mass kg 326 5 313 2 153 5 1 2 Rio08012KA Wsb08006KA ...

Page 879: ...85 8mm Depth 63mm Height 40 5mm Mass 0 1 kg Reference The Cyan toner cartridge has CRUM CRU memory to record information 3 4 5 Magenta toner cartridge Width 185 8mm Depth 63mm Height 40 5mm Mass 0 1 kg Reference The Magenta toner cartridge has CRUM CRU memory to record information 3 4 6 Yellow toner cartridge Width 185 8mm Depth 63mm Height 40 5mm Mass 0 1 kg Reference The Yellow toner cartridge h...

Page 880: ...e Minimum space as shown below is required to install the printer when it is used for normal objects Space occupied by the operator is not included Top view Front view Side view 250mm 600mm 100mm 100mm Rio08007KA 400mm 100mm 250mm Rio08008KA Rio08009KA 407mm 600mm 100mm Front Cover ...

Page 881: ...o photographic system employing OPC drum and direct transfer by the transport belt 4 2 Exposure System Four laser beams semiconductor scanning system 4 3 Development System Development with 2 component developer 4 4 Fixing System Thermal fixing system 4 5 Resolution 600 dpi x 600 dpi ...

Page 882: ...recording operation Fixing system Held at operating temperature Exposure system Operating status Recording system Operating status Ready mode Ready state Fixing system Held at ready temperature Exposure system Stop status Recording system Stop status Sleep mode Complete resting state Compatible to E Star and BAM requirement Fixing system Stop status Exposure system Stop status Recording system Sto...

Page 883: ... the standby mode ROS MOTOR OFF FUSER READY Paper is A4 SEF Except when process control is operating 1 1 Process controller operation is process controls such as TC control electric potential control cleaning cycle registration control and so on Sometimes the engine stops feeding papers for a certain period of time while continuous printing for these operations Color Mode Paper Tray FPOT Sec B W S...

Page 884: ...nt speed is calculated as average of the three values after the maximum and minimum values are excluded Paper Type Size Input Tray Color Mode Print Speed Simplex Duplex Plain A4 Standard Tray Color 78 0 sec or less 101 4 sec or less B W 61 5 sec or less 80 0 sec or less Option Tray Color 85 0 sec or less 110 5 sec or less B W 68 5 sec or less 89 1 sec or less ...

Page 885: ...y 250 sheet Paper Tray 250 sheets or below 27 6mm of standard paper SSI paper pick up 1 sheet 4 11 Output Properties 4 11 1 Paper delivery system Paper can be delivered by the following method FACE DOWN delivery 4 11 2 Paper delivery capacity FACE DOWN delivery 150 sheets Letter A4 standard paper 4 11 3 Delivery paper size mass FACE DOWN delivery All paper sizes applicable to this printer 4 11 4 F...

Page 886: ...hin the specification but the print image quality is out of the specification Special paper Special paper except for plain paper Reliability and operability are the applicable range of specifications but the print image quality is out of the applicable range of specifications 4 12 2 Paper mass Paper feed from paper tray 60 to 216 gsm 16 lb to 80 lb 4 12 3 Paper size Paper size which can be set to ...

Page 887: ...evelopment unit Yellow toner cartridge has CRUM CRU memory to record information Magenta toner cartridge Cartridge to supply magenta toner to the development unit Magenta toner cartridge has CRUM CRU memory to record information Cyan toner cartridge Cartridge to supply cyan toner to the development unit Cyan toner cartridge has CRUM CRU memory to record information 5 2 Consumable Life Black toner ...

Page 888: ...8 14 Chapter 8 Printer Specifications Rio08010KA PHD Unit Fuser Black Cartridge Separator Roller Cyan Cartridge Magenta Cartridge Yellow Cartridge Feed Roller Rio08011KA Separator Roller Feed Roller ...

Page 889: ...r is installed 1 degree or under Lateral levelness of table surface on which the printer is installed 1 degree or under 6 4 Ambient Lighting 3 000 Lux or less without no direct sun beams 6 5 Storage Temperature of a Toner Cartridge The guaranteed period of the print cartridge before unpacked is as follows Normal conditions 24 months under 0 to 35 C 15 to 80 RH Harsh conditions Up to one month unde...

Page 890: ...21CFR Chapter 1 Subchapter J Section 1010 1040 220V system IEC60825 1 Amendment 1 Amendment 2 EN60825 1 Amendment 11 Amendment 2 Class 1 Laser Product 7 3 EMI 110V system US FCC Part 15 Subpart B Class B 220V system EC EN55022 CISPR Publication 22 Class B 7 4 Noise Noise of printing is as follows Noise Printer Sound power level B Sound pressure dBA LWA LPA During printing 6 60 52 0 During Ready Sl...

Page 891: ...maximum size of each standard paper Xerox 4200DP 201b letter Xerox Digital Color Xpression 24lb letter 8 1 3 Paper condition The paper used is fresh paper immediately after unpacked which has been left in the operating environment for 12 hours before unpacking 8 1 4 Printer condition The print image quality specified in this section is guaranteed with the printer in normal condition 8 1 5 Image qu...

Page 892: ...8 Printer Specifications 9 Option 9 1 Option to be Installed by Users Users can install the following unit 250 Feeder Unit Duplex Unit Expansion memory 512MB 1024MB Wireless Printer Adapter Network Protocol Adapter ...

Page 893: ...x 1 Protocol USB2 0 High Speed Supported Client Windows 2000 XP 2003 Vista Server 2008 Item Specification Connection 10Base T 100Base TX Protocol See 10 2 Network Protocol for details Supported Client Windows 2000 XP 2003 Vista Server 2008 Item Specification Connection IEEE802 11b 802 11g Protocol See 10 2 Network Protocol for details Supported Client Windows 2000 XP 2003 Vista Server 2008 ...

Page 894: ...ws 2000 XP 2003 Vista WSD 1 TCP IP 2 Windows Vista 2008 Netware IP 1 TCP IP 1 Netware 5 5 1 6 6 5 2 Protocol Transport Support SMTP TCP IP SMTP E mail Alert Supported Mail Server LotusNotes MS Exchange Eudora SNMPv1 v2 v3 1 UDP IP SNMP Supported MIB MIB II RFC1213 HostResources MIB RFC1514 PrinterMIB RFC1759 Printer Port Monitor MIB HTTP HTTPS 1 TCP IP HTTP HTTPS Client Windows 2000 XP Vista 2008 ...

Page 895: ...CP P Windows 2000 XP 2003 Vista Server 2008 Font set Format Supported encoding Remarks 81 Fonts and 36 symbol Usable Area Size Maximum 215 9mm 8 5 in x 355 6mm 14 in Unprintable Area 4 1 mm each from four edges left right top and bottom of paper Printable Area Maximum 207 9mm 8 18 in x 347 6mm 13 68 in Print Image Quality Guaranteed Area Same as Printable Area ...

Page 896: ...ds print data including a user password 12 digits specified in the printer driver user name and document name in memory The data is not printed until the same password user name and document name are specified at the printer UI The user can select whether the data is cleared or not after being printed The data remains in the printer as long as it is not cleared The data on the memory is cleared wh...

Page 897: ... 2 Error Logging The printer can retain up to 42 jam errors and up to 42 fatal errors The user can print error log by the panel operation Jam error log includes the following information PV counter when jam has occurred Name of Jam Fatal error log includes the following information PV counter when error has occurred Error code 10 5 3 Billing Count The same data is stored in two or more addresses i...

Page 898: ...est life of toner car tridge is counted by the counter in CRUM Taking into consideration that some users use refilled toner cartridges the printer can accept print request by the user s panel operation even if life of toner cartridge has ended When the mode has changed so that the printer does not stop even after life of toner cartridge ends the printer displays a message on the operation panel to...

Page 899: ...AC address Ethernet Setting TCP IP LPD Port9100 SNMP E Mail Alert EWS IP Filter IPv4 IPv6 IPsec WSD HTTP SSL TLS Wireless Wireless Setting SSID Network Type Quality Link Channel Listed when wireless LAN option is installed Printer Options Duplexer Optional Tray Wireless Printer Adapter Network Protocol Adapter Print Volume Print volume for each paper size 10 8 2 Panel Settings List Print Panel Set...

Page 900: ...nt Name Output Color Paper Size Pages Sheets Result 10 8 6 Error History Report Error History Report can be printed according to the user s request Error History Report in B W on A4 size Letter size for the US in the automatically selected paper tray System Fail History Total Print Count Chain Link Error Code Paper Jam History Total Print Count Type of Jam 10 8 7 Demo Page Print Demo page can be p...

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