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D-500 User Manual Rev_06 Firmware V-5.8

D-500

ADVANCED

GENSET

CONTROLLER

The D-500 is a next generation genset control unit
combining multi-functionality and wide
communication possibilities together with a reliable
and low cost design.

The unit complies a

nd mostly exceeds world’s

tightest safety, EMC, vibration and environmental
standards for the industrial category.

Software features are complete with easy firmware
upgrade process through USB port.

The Windows based PC software allows monitoring
and programming through USB, RS-485, Ethernet
and GPRS.

The PC based Rainbow Scada software allows
monitoring and control of an unlimited number of
gensets from a single central location.

AMF unit with uninterrupted transfer
ATS unit with uninterrupted transfer
Remote start controller
Manual start controller
Engine controller
Remote display & control unit
Waveform display of V & I
Harmonic analysis of V & I
CTs at genset or load side

Ethernet
GSM-GPRS
Internal GPRS modem (optional)
Embedded web server
Web monitoring
Web programming
GSM-SMS
e-mail
Modbus RS-485
Modbus TCP/IP
SNMP

USB Host (optional)
USB Device
RS-485
RS-232 (optional)
Micro SD card slot (optional)
J1939-CANBUS

2 phases 3 wires, L1-L2
2 phases 3 wires, L1-L3
3 phases 3 wires, 3 CTs
3 phases 3 wires, 2 CTs (L1-L2)
3 phases 3 wires, 2 CTs (L1-L3)
3 phases 4 wires, star
3 phases 4 wires, delta
1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

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2
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Summary of Contents for D-500

Page 1: ...ng and control of an unlimited number of gensets from a single central location AMF unit with uninterrupted transfer ATS unit with uninterrupted transfer Remote start controller Manual start controller Engine controller Remote display control unit Waveform display of V I Harmonic analysis of V I CTs at genset or load side Ethernet GSM GPRS Internal GPRS modem optional Embedded web server Web monit...

Page 2: ...in order to get answers to any question Device model name see the back panel of the unit Complete serial number see the back panel of the unit Firmware version read from the display screen Measuring circuit voltage and power supply voltage Precise description of the query FILENAME DESCRIPTION 500 Rainbow Installation Rainbow Plus D 500 D 700 Installation Guide 500 Rainbow Usage Rainbow Plus D 500 ...

Page 3: ...3 2 03 01 10 2012 MH Revised for firmware version 3 3 04 18 04 2013 MH Revised for firmware version 3 9 05 19 06 2015 MH Revised for firmware version 5 4 06 06 05 2016 MH Revised for firmware version 5 7 CAUTION Potential risk of injury or death WARNING Potential risk of malfunction or material damage ATTENTION Useful hints for the understanding of device operation REVISION HISTORY TERMINOLOGY ...

Page 4: ... the correct version D500 M C G T 00 Screw type bracket Stock Code J10P01 per unit Self Retaining type bracket Stock Code K16P01 per unit Sealing Gasket Stock Code K35P01 SPARE PARTS ORDERING CODES Family Code With Internal GSM GPRS Modem With USB Host RS 232 micro SD card With Sealing gasket With Conformal Coating Variant 00 standard unit 01 99 customer specific products ...

Page 5: ...ting of 6A Disconnect all power before working on equipment When the unit is connected to the network do not touch terminals Short circuit terminals of unused current transformers Any electrical parameter applied to the device must be in the range specified in the user manual Although the unit is designed with a wide safety margin over range parameters may reduce lifetime alter operational precisi...

Page 6: ... OUTPUT 3 9 GENERATOR CONTACTOR OUTPUT 3 10 DIGITAL OUTPUTS 3 11 INPUT OUTPUT EXTENSION 3 12 RS 485 PORT 3 13 J1939 CANBUS PORT 3 14 ETHERNET PORT 3 15 USB DEVICE PORT 3 16 USB HOST PORT OPTIONAL 3 17 RS 232 PORT OPTIONAL 3 18 MICRO SD MEMORY CARD SLOT OPTIONAL 3 19 GSM MODEM OPTIONAL 4 TOPOLOGIES 4 1 SELECTING THE TOPOLOGY 4 2 3 PHASE 4 WIRE STAR 4 3 3 PHASE 3 WIRE DELTA 4 4 3 PHASE 4 WIRE DELTA ...

Page 7: ...6 REMOTE DISPLAY PANEL FUNCTIONALITY 7 TERMINAL DESCRIPTION 8 TECHNICAL SPECIFICATIONS 9 DESCRIPTION OF CONTROLS 9 1 FRONT PANEL FUNCTIONALITY 9 2 PUSHBUTTON FUNCTIONS 9 3 DISPLAY SCREEN ORGANIZATION 9 4 AUTOMATIC DISPLAY SCROLL 9 5 MEASURED PARAMETERS 9 6 LED LAMPS 10 WAVEFORM DISPLAY HARMONIC ANALYSIS 11 DISPLAYING EVENT LOGS 12 STATISTICAL COUNTERS 12 1 FUEL FILLING COUNTER 12 2 FUEL CONSUMPTIO...

Page 8: ... EXERCISER SCHEDULE 16 7 SENDER CONFIGURATION 16 8 DIGITAL INPUT CONFIGURATION 16 9 OUTPUT CONFIGURATION 16 10 SITE ID STRING 16 11 ENGINE SERIAL NUMBER 16 12 MODEM1 2 SMS1 2 3 4 TELEPHONE NUMBERS 16 13 GSM MODEM PARAMETERS 16 14 ETHERNET PARAMETERS 16 15 SNTP PARAMETERS 16 16 SYNCHRONIZATION PARAMETERS 17 CRANK CUTTING 18 OVERCURRENT PROTECTION IDMT 19 MOTORIZED CIRCUIT BREAKER CONTROL 20 J1939 C...

Page 9: ...ND FREQUENCY 32 9 SINGLE PHASE OPERATION 32 10 EXTERNAL CONTROL OF THE UNIT 32 11 AUTOMATIC EXERCISER 32 12 WEEKLY OPERATION SCHEDULER 32 13 ENGINE HEATING OPERATION 32 14 ENGİNE IDLE SPEED OPERATİON 32 15 ENGINE BLOCK HEATER 32 16 FUEL PUMP CONTROL 32 17 GAS ENGINE FUEL SOLENOID CONTROL 32 18 PRE TRANSFER SIGNAL 32 19 CHARGING THE ENGINE BATTERY 32 20 EXTERNALLY CONTROLLED DIGITAL OUTPUTS 32 21 C...

Page 10: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 10 35 DECLARATION OF CONFORMITY 36 MAINTENANCE 37 DISPOSAL OF THE UNIT 38 ROHS COMPLIANCE 39 TROUBLESHOOTING GUIDE ...

Page 11: ...supply voltage Voltage at measuring terminals beyond specified range Voltage applied to digital inputs over specified range Current at measuring terminals beyond specified range Overload or short circuit at relay outputs Connecting or removing data terminals when the unit is powered up High voltage applied to communication ports Ground potential differences at non isolated communication ports Exce...

Page 12: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 12 Dimensions 200x148x47mm 7 9 x5 8 x1 9 Panel Cutout 176x121mm minimum 7 0 x4 8 Weight 450g 1 lb 2 1 DIMENSIONS 2 MOUNTING ...

Page 13: ...ould not be able to access parts of the unit other than the front panel Mount the unit on a flat vertical surface Before mounting remove the mounting brackets and connectors from the unit then pass the unit through the mounting opening Place and tighten mounting brackets Panel Cutout Required Panel Depth ...

Page 14: ... 5 8 K35D05 EN 14 Two different types of brackets are provided Screw type bracket Self retaining type bracket Installation of screw type bracket Installation of self retaining type bracket Do not tighten too much this may break the unit ...

Page 15: ...reign objects of 1 0 mm diameter and greater 5 Protected from the amount of dust that would interfere with normal operation 6 Dust tight 2nd Digit Description of Protection Level 0 Not protected 1 Protected against vertically falling water drops 2 Protected against vertically falling water drops when enclosure is tilted up to 15 3 Protected against water sprayed at an angle up to 60 on either side...

Page 16: ...r electrical installation Current transformers must have 5A output For current transformer inputs use at least 1 5mm2 section AWG15 cable The current transformer cable length should not exceed 1 5 meters If longer cable is used increase the cable section proportionally For the correct operation of the exerciser and weekly schedule programs adjust the real time clock of the unit through programming...

Page 17: ...everse voltage 33VDC continuous Maximum operating current 500mA 12VDC All options included digital outputs open 250mA 24VDC All options included digital outputs open Typical operating current 250mA 12VDC all options passive digital outputs open 125mA 24VDC all options passive digital outputs open Measurement range 0 to 36VDC Display resolution 0 1VDC Accuracy 0 5 1 digit 24VDC 3 1 BATTERY VOLTAGE ...

Page 18: ...ires star 3 ph 3 wires delta 3ph 4 wires delta 2ph 3 wires L1 L2 2ph 3 wires L1 L3 1 ph 2 wires Measurement range 0 to 330VAC ph N 0 to 570VAC ph ph Common mode offset max 100V between neutral and BAT Input impedance 4 5M ohms Display resolution 1VDC Accuracy 0 5 1 digit 230VAC ph N 2VAC ph N 0 5 1 digit 400VAC ph ph 3VAC ph ph Frequency range DC to 500Hz Frequency display resolution 0 1 Hz Freque...

Page 19: ...nal Display resolution 1A Accuracy 0 5 1 digit 5A 4 5A 5 500A full range SELECTING THE CT RATING AND CABLE SECTION The load on a CT should be kept minimum in order to minimize phase shift effect of the current transformer Phase shift in a CT will cause erroneous power and power factor readings although amp readings are correct Datakom advises CT rating to be selected following this table for the b...

Page 20: ...larity Reactive power measurement is affected by incorrect CTs connection in similar way as active power measurement CORRECT CT CONNECTIONS Let s suppose that the genset is loaded with 100 kW on each phase The load Power Factor PF is 1 Measured values are as follows kW kVAr kVA pf Phase L1 100 0 0 0 100 1 00 Phase L2 100 0 0 0 100 1 00 Phase L3 100 0 0 0 100 1 00 Total 300 0 0 0 300 1 00 Current T...

Page 21: ...L1 100 0 0 0 100 1 00 Phase L2 100 0 0 0 100 1 00 Phase L3 100 0 0 0 100 1 00 Total 100 0 0 0 300 0 33 EFFECT OF PHASE SWAPPING The generator is still loaded with 100 kW on each phase The load Power Factor PF is 1 PF in phases L2 and L3 will show 0 50 due to phase shift between voltages and currents which is caused by CT swapping The result is that total generator power displayed by controller is ...

Page 22: ...shold 85 of battery voltage Maximum input voltage 100VDC with respect to battery negative Minimum input voltage 70VDC with respect to battery negative Noise filtering yes Number of inputs 4 inputs all configurable additional sender ground input Function selection from list Structure 667 ohms resistor polarizing to 3 3VDC Measurement Analog resistor measurement Open circuit voltage 3 3VDC Short cir...

Page 23: ...ement resolution 0 1VDC Voltage measurement accuracy 2 0 1V 0 9V 30VDC Charge Fail Warning Threshold adjustable Charge Fail Shutdown Alarm Threshold adjustable Open circuit voltage battery positive Overvoltage protection 500VDC continuous with respect to battery negative Reverse voltage protection 30VDC with respect to battery negative Structure Differential frequency measurement input Input imped...

Page 24: ...o genset phase L1 input Max switching current 16A 250VAC Max switching voltage 440VAC Max switching power 4000VA The unit offers 6 digital outputs with programmable function selectable from list Structure Negative pulling protected semiconductor output One terminal is connected to battery negative Max continuous current 1 0 ADC Max switching voltage 33 VDC Overvoltage protection 40 VDC Short circu...

Page 25: ...must be battery negative Any function can be assigned to digital inputs Digital outputs can be extended using DKG 186 Fet Extension modules each one providing 8 outputs Digital outputs have the same electrical characteristics as on board outputs They have programmable functions through the main controller Any function can be assigned to any output Input and output extension modules are connected t...

Page 26: ...alleled on the same RS 485 bus for data transfer to automation or building management systems The RS 485 port provides also a good solution for distant PC connection where RainbowPlus program will enable programming control and monitoring Structure CANBUS non isolated Connection 3 wires CANH CANL GND Data rate 250 kbps Termination Internal 120 ohms provided Common mode voltage 0 5 VDC to 15 VDC in...

Page 27: ...C 1 minute Max distance 100m with CAT5 or CAT6 cable Functionality Embedded TCP IP Web Server Web Client SMTP e mail SNMP Modbus TCP_IP STANDARD ETHERNET CABLE LED FUNCTIONS GREEN This led turns on when the ethernet link is established connector inserted YELLOW This led blinks when data transfer occurs inwards or outwards Periodic blinking will witness data flow 3 14 ETHERNET PORT Ethernet Connect...

Page 28: ...oftware programming control of the genset and monitoring of measured parameters are achieved The RainbowPlus software can be downloaded from www datakom com tr website The connector on the module is of USB B type Thus A to B type USB cable should be used This is the same cable used for USB printers For more details about programming control and monitoring please refer to RainbowPlus user manual Th...

Page 29: ...a recording The period of recording is adjustable through program parameter As soon as a USB flash memory is inserted the unit will start data recording and continue until the memory is removed For more details about data recording please review chapter Data Recording The USB Host port is available in units with COMM option Micro SD memory card has priority for data recording If both micro SD and ...

Page 30: ... modem Connector DB 9 9 pins male Connection 5 wires Rx Tx DTR CxD GND Full duplex Baud rate 2400 115200 bauds selectable Data type 8 bit data no parity 1 bit stop Max distance 15m Cable type Standard modem cable Terminal description 1 CxD input 6 NC 2 Rx input 7 NC 3 Tx output 8 NC 4 DTR output 9 NC 5 GND 3 17 RS 232 PORT OPTIONAL ...

Page 31: ...d any capacity The micro SD card slot is designed for detailed data recording The period of recording is adjustable through program parameter As soon as a micro SD memory card is inserted the unit will start data recording and continue until the memory card is removed For more details about data recording please review chapter Data Recording Micro SD memory card has priority for data recording If ...

Page 32: ...her with its 2 meter cable is supplied with the internal modem option The antenna is intended to be placed outside of the genset panel for the best signal reception The module requires a GPRS enabled SIM card for full functionality Voice only type SIM cards will usually not function properly Please refer to GSM Modem Configuration Guide for more details 3 19 GSM MODEM OPTIONAL SIM Card slot SIM Ca...

Page 33: ...etic with 2m cable Module certificates CE FCC ROHS GCF REACH LOCATION DETERMINATION VIA GSM The unit determines automatically the geographical position through the GSM network No settings are necessary for this This feature is especially useful for the remote monitoring where the controller will appear automatically at its geo position or for mobile gensets Although the controller supports also GP...

Page 34: ...ble for both genset and mains sections In following drawings the connections are shown for the alternator Current transformers are supposed connected to the alternator side Similar topologies re available for the mains side as well 4 1 SELECTING THE TOPOLOGY 4 TOPOLOGIES Generator Parameters s Topology Selection Topology Selection Mains Parameters s ...

Page 35: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 35 4 3 3 PHASE 3 WIRE DELTA 4 2 3 PHASE 4 WIRE STAR ...

Page 36: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 36 4 4 3 PHASE 4 WIRE DELTA 4 5 3 PHASE 3 WIRE DELTA 2 CT L1 L2 ...

Page 37: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 37 4 7 2 PHASE 3 WIRE DELTA 2 CTs L1 L2 4 6 3 PHASE 3 WIRE DELTA 2 CT L1 L3 ...

Page 38: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 38 4 9 1 PHASE 2 WIRE 4 8 2 PHASE 3 WIRE DELTA 2 CTs L1 L3 ...

Page 39: ... monitoring The unit features both MPU and J1939 CANBUS inputs Thus both mechanical and electronic engines are supported The unit provides control outputs for both contactors and motorized circuit breakers When ATS functionality is selected the unit will monitor mains voltages provide mains and genset contactor control and issue a Remote Start signal to the engine controller It will provide altern...

Page 40: ... Remote Start modes When AMF and Engine controller modes are selected the unit will monitor the mains and will run the engine upon mains failure This functionality is useful for the backup electric motor driven systems during mains failures like fire pump or irrigation systems When Remote Start and Engine controller modes are selected the unit will start and stop the engine with external signal on...

Page 41: ...me as main unit Modbus Slave Address any same as main unit The standard unit is also 400Hz enabled The nominal frequency setting accepts up to 500Hz Usual low and high limits will apply without any special setting The measurement system of the unit allows frequencies up to 1000Hz to be measured precisely However the display is limited to 650Hz Frequencies over 650Hz will be displayed as 650Hz The ...

Page 42: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 42 6 CONNECTION DIAGRAMS 6 1 AMF FUNCTIONALITY CTs AT LOAD SIDE ...

Page 43: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 43 6 2 AMF FUNCTIONALITY CTs AT ALTERNATOR SIDE ...

Page 44: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 44 6 3 ATS FUNCTIONALITY ...

Page 45: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 45 6 4 REMOTE START FUNCTIONALITY ...

Page 46: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 46 6 5 ENGINE CONTROL FUNCTIONALITY ...

Page 47: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 47 6 6 REMOTE DISPLAY PANEL FUNCTIONALITY ...

Page 48: ...unction selectable from a list Factory set as ALARM output 7 DIGITAL OUTPUT 4 This relay has programmable function selectable from a list Factory set as PREHEAT output 8 DIGITAL OUTPUT 5 This relay has programmable function selectable from a list Factory set as STOP output 9 DIGITAL OUTPUT 6 This relay has programmable function selectable from a list Factory set as IDLE SPEED output 10 CHARGE Inpu...

Page 49: ...re sender Do not connect the sender to other devices 22 ANALOG SENDER 3 FUEL LEVEL SENDER Connect to the fuel level sender Do not connect the sender to other devices 23 ANALOG SENDER 4 OIL TEMP SENDER Connect to the oil temperature sender Do not connect the sender to other devices Term Function Technical data Description 24 PROTECTION GROUND Output 0Vdc Connect the protective shield of the RS 485 ...

Page 50: ...puts Do not connect the same current transformer to other instruments otherwise a unit fault will occur Connect each terminal of the transformer to the unit s related terminal Do not use common terminals Do not use grounding Correct polarity of connection is vital The rating of the transformers should be identical for each of the 3 phases The secondary winding rating shall be 5 Amperes ex 200 5 Am...

Page 51: ...p voltage 0 5 to 30V RMS Magnetic pickup frequency 10 to 10000 Hz Charge Alternator Excitation 100mA 12VDC 200mA 24VDC USB Device USB 2 0 Full speed RS 485 Port selectable baud rate RS 232 Port selectable baud rate Logic Level SerialPort selectable baud rate Operating temperature 20 C to 70 C 4 to 158 F Storage temperature 40 C to 80 C 40 to 176 F Maximum humidity 95 non condensing IP Protection I...

Page 52: ...elays on an extension module may be assigned to this function To turn off the SERVICE REQUEST led and reset the service period press together the ALARM MUTE and LAMP TEST keys for 5 seconds 9 1 FRONT PANEL FUNCTIONALITY 9 DESCRIPTION OF CONTROLS AUTO READY indicator Fault condition indicators TEST mode button RUN mode button AUTO mode button STOP mode button Graphic LCD screen Next screen in the s...

Page 53: ...n held pressed Selects previous display group Selects next display group Selects previous display screen in the same display group Resets the ALARM RELAY Manual MAINS CONTACTOR control in RUN mode Manual GENSET CONTACTOR control in RUN mode When held pressed for 5 seconds enters PROGRAMMING mode Makes factory reset Please review chapter RESETTING TO FACTORY DEGAULTS for more details When held pres...

Page 54: ... parameters are displayed only when CT Selection is made as LOAD SIDE Otherwise mains current and power related parameters will not be displayed Synchronization Display A graphical synchroscope is displayed The synchroscope display is updated 10 times a second in order to have smooth sweep Scopemeter Display This group display waveforms of voltages and currents as an oscilloscope All Ph N and Ph P...

Page 55: ... Screen options Eventually the same parameter can be modified through the front panel programming menu The related parameter is Controller Configuration Screen Scroll Timer If a fault condition occurs the display will automatically switch to the ALARM LIST page When a front panel button is pressed the scrolling is suspended during 2 minutes If the Screen Scroll Timer is set to zero then scrolling ...

Page 56: ...D 500 User Manual Rev_06 Firmware V 5 8 K35D05 EN 56 ...

Page 57: ...ase L1 Mains pf phase L2 Mains pf phase L3 Mains total pf Mains neutral current Gen voltage phase L1 to neutral Gen voltage phase L2 to neutral Gen voltage phase L3 to neutral Gen average voltage phase to neutral Gen voltage phase L1 L2 Gen voltage phase L2 L3 Gen voltage phase L3 L1 Gen frequency Gen current phase L1 Gen current phase L2 Gen current phase L3 Gen average current Gen kW phase L1 Ge...

Page 58: ...tatus of the input When a Simulate Mains signal is present then mains status will become available When a Force to Start signal is present then the mains status will become not available MAINS CONTACTOR ON Turns on when the mains contactor is activated GENSET CONTACTOR ON Turns on when the genset contactor is activated GENSET AVAILABLE This led turns on when all genset phase voltages and the gense...

Page 59: ...nd 13 bit resolution with a sampling rate of 4096 s s Thus one cycle of a a 50Hz signal is represented with 82 points The vertical scale is automatically adjusted in order to avoid clipping of the signal The waveform is displayed on the device screen and with more resolution on PC screen through the RainbowPlus program The display memory is also available in the Modbus register area for third part...

Page 60: ...ll 31 harmonics will be displayed but in a 60Hz system only 29 harmonics will come to the screen In case of a 400Hz system only the 3rd harmonic will be displayed Graphical Harmonic Table Alphanumeric Harmonics Table Harmonic are represented by 2 different ways on the device display The first one is a graphical representation allowing one sight perception of the harmonic structure Because of the d...

Page 61: ...engine temperature fuel level oil temperature canopy temperature ambient temperature engine rpm battery voltage charge voltage Possible event sources are various Every source can be individually enabled or disabled Program mode entrance event recorded with the password level when program mode is entered Periodic event recorded every 30 minutes when the engine is running and every 60 minutes anyway...

Page 62: ...password entry screen by pressing the button 4 times The screen below left will come Press again the button The last stored event will open as in the below right picture The first page will display the event number event type fault type and date time information When displaying event logs button will display the next information in the same event button will display the previous information in the...

Page 63: ... the flowmeter pulses during fuel filling Fuel Pulses per Volume 0 65000 any This is the number of pulses produced by the flowmeter for the unit volume This parameter is characteristic of the flowmeter used and should be set according to the flowmeter data Fuel Counter Unit Lt gal any This is the unit for the fuel counter Fuel Counter Type 0 1 0 This parameter determines the purpose of fuel pulses...

Page 64: ...uel consumption Related parameters are Parameter Definition Unit Min Max Required Value Description Fuel Pulses from MPU input 0 1 1 0 MPU input is used for engine speed detection 1 MPU input is used for reading the flowmeter pulses during fuel filling Fuel Pulses per Volume 0 65000 any This is the number of pulses produced by the flowmeter for the unit volume This parameter is characteristic of t...

Page 65: ... during Cooldown Timer and will stop afterwards If the STOP button is pressed again then the engine will immediately stop If the engine fails to stop after the expiration of Stop Timer then a Fail to Stop warning will occur In this mode the mains contactor will be energized only if mains phase voltages and frequency are within the programmed limits If enabled the mains phase order is also checked ...

Page 66: ... be immediately deactivated See section Crank Cutting for more details The engine will run at idle speed during Idle Speed Timer The engine will run unloaded during engine heating timer If alternator phase voltages frequency and phase order are correct the unit will wait for the generator contactor period and the generator contactor will be energized When mains are evaluated as available again the...

Page 67: ...ntroller will wait for the related contactor timer and the contactor will turn on This will prevent manual closure of both contactors In order to stop the engine press button or select another mode of operation The TEST mode is entered by pressing the button The TEST mode is used in order to test the genset under load Once this mode is selected the engine will run as described in the AUTO mode reg...

Page 68: ...ate Alarms operate in a first occurring basis If a shutdown alarm is present following shutdown alarms loaddumps and warnings will not be accepted If a loaddump is present following loaddumps and warnings will not be accepted If a warning is present following warnings will not be accepted Alarms may be of LATCHING type following programming For latching alarms even if the alarm condition is remove...

Page 69: ...tdown Thus different levels of fault conditions may be generated at different overrun levels Each service counter set has both programmable engine hours and maintenance time limit If any of the programmed values is zero this means that the parameter will not be used For example a maintenance period of 0 months indicates that the unit will request maintenance only based on engine hours there will b...

Page 70: ...IL Set if no information has been received during 3 seconds from the ECU of the electronic engine This fault condition is only controlled when fuel is on VOLTAGE UNBALANCE Set if any of the generator phase voltages differs from the average by more than Voltage Unbalance Limit for Voltage Fail Timer This fault will be monitored with Fault Holdoff Timer delay after the engine is running CURRENT UNBA...

Page 71: ...f the genset power kW is negative and goes over the Reverse Power limit for Reverse Power Timer If the power goes below the limit before expiration of the timer then no alarm will be set GENSET PHASE ORDER FAIL Set if the fault is enabled and the genset phase order is reverse MAINS CB FAIL TO OPEN Set if the feedback input is defined and the related contactor block feedback signal is not detected ...

Page 72: ...ne immediately GENSET LOW HIGH VOLTAGE Set if any of the generator phase voltages goes outside programmed limits for Voltage Fail Timer This fault will be monitored with Fault Holdoff Timer delay after the engine is running LOW HIGH BATTERY VOLTAGE Set if the genset battery voltage is outside programmed limits Low and high limits are separately programmable The detection delay is also programmable...

Page 73: ...larm will be set MAINS PHASE ORDER FAIL Set if the mains phase order checking is enabled mains phases are present and mains phase order is reversed This fault prevents the Mains Contactor to close GENSET CB FAIL TO CLOSE OPEN Set if the feedback input is defined and the related contactor block feedback signal is not detected after the expiration of Contactor Open Close Fail Timer MAINS CB FAIL TO ...

Page 74: ...hourly fuel consumption percentage or more then Fuel Theft warning occurs FUEL FILLING If the fuel level measured from the sender input is increased by 20 or more in one hour then Fuel Filling non visual warning occurs the detection delay is 10 seconds not adjustable MAINTENANCE DONE Sent when the periodic maintenance counters are manually reset These warnings are not announced at the device front...

Page 75: ...MP TEST and ALARM MUTE buttons for 5 seconds RETURN TO FACTORY SET will be displayed immediately press and hold pressed RİGHT ARROW button for 5 seconds factory set values will be reprogrammed to the parameter memory Hold pressed OFF LAMP TEST and ALARM MUTE Hold pressed RIGHT ARROW 15 1 RESETTING TO FACTORY DEFAULTS 15 PROGRAMMING ...

Page 76: ... the program mode is entered below password entry screen will be displayed A 4 digit password must be entered using MENU and MENU buttons The buttons modify the value of the current digit The MENU MENU buttons navigate between digits The unit supports 3 password levels The level_1 is designed for field adjustable parameters The level_2 is designed for factory adjustable parameters The level_3 is r...

Page 77: ...ailable parameters will be displayed Selected parameter is shown in reverse video blue on white In order display change the value of this parameter please press MENU button Parameter value may be increased and decreased with and buttons If these keys are hold pressed the program value will be increased decreased by steps of 10 When a program parameter is modified it is automatically saved in memor...

Page 78: ...election keys If no button is pressed during 2 minutes the program mode will be cancelled automatically 15 4 MODIFYING PARAMETER VALUE 15 5 PROGRAMMING MODE EXIT Press any mode button Decrease parameter value Increase parameter value Previous parameter Long Press Return to the upper menu Next parameter ...

Page 79: ...0 0 Status prompts disabled 1 Status prompts enabled Fault Holdoff Timer sec 0 120 12 This parameter defines the delay after the engine runs and before the fault monitoring is enabled Alarm Relay Timer sec 0 120 60 This is the period during which the ALARM relay is active If the period is set to 0 this will mean that the period is unlimited Intermittent Alarm Relay 0 1 0 0 continuous 1 intermitten...

Page 80: ... with this interval Ping Period sec 30 900 120 The unit will check the availability of the internet connection with this interval Rainbow Scada Refresh Rate sec 0 65535 5 The unit will update the distant monitoring terminal with this rate Rainbow Scada Address 1 Port 0 65535 0 This is the port number of the first monitoring terminal address Rainbow Scada Address 2 Port 0 65535 0 This is the port n...

Page 81: ...ck Adjust 0 255 117 This parameter trims precisely the real time clock circuit Values from 0 to 63 speed up the clock with 0 25sec day steps Values from 127 to 64 slow down the clock with 0 25sec day steps Hysteresis Voltage V AC 0 30 8 This parameter provides the mains and genset voltage limits with a hysteresis feature in order to prevent faulty decisions For example when the mains are present t...

Page 82: ... level then the FUEL PUMP function will become passive Warning Before Start 0 1 1 This parameter controls the activation of the ALARM output during Engine Start Delay timer before engine run 0 no warning before start 1 warning before start Latch all Warnings 0 1 0 0 warnings are latching non latching on parameter control 1 all warnings are latched Even if the fault source is removed warnings will ...

Page 83: ...klight intensity in for economy Fuel Filling Timer sec 0 36000 0 After activation of the fuel pump function if the Fuel Pump High Limit level is not reached then the fuel pump will stop for safety If this parameter is set to zero then the timer is unlimited SMS Commands Enabled 0 1 0 0 SMS commands not accepted 1 SMS commands are accepted but from listed telephone numbers only Open with Last Mode ...

Page 84: ...ong interval will slow it down Fuel Counter Type 0 1 0 This parameter determines the purpose of fuel pulses 0 Fuel filling pulses increment fuel counter 1 Fuel consumption pulses display consumption Dual Genset Equal Aging Enabled 0 1 0 0 Equal aging not enabled 1 Equal aging enabled CT Secondary Rating 0 1 0 0 xxx 5A 1 xxx 1A Automatic Topology Detection 0 1 0 If this parameter is enabled when th...

Page 85: ...tion information from GSM 1 location information read from GSM system Disable STOP at Loaddump 0 1 0 0 When Loaddump alarm occurs genset contactor opens and genset runs until the end of the cooldown period 1 When Loaddump alarm occurs genset contactor opens but the genset continues running without timeout 16 1 CONTROLLER CONFIGURATION GROUP continued ...

Page 86: ...quency is selected this is nominal value of genset and mains frequency Frequency limits are defined by reference to this value Nominal Voltage 3 V AC 0 300 120 When tertiaryy voltage is selected this is the nominal value of genset and mains voltages Voltage limits are defined by reference to this value Nominal Frequency 3 Hz 0 500 60 When tertiary frequency is selected this is nominal value of gen...

Page 87: ...y Fail Timer sec 0 10 1 If the mains frequency goes outside of the limits during this timer it means that the mains are off and starts the transfer to the genset in AUTO mode Genset Low Voltage Warning Limit V 100 V 100 V 15 If one of the genset phase voltages goes under this limit when feeding the load this will generate a GENSET LOW VOLTAGE warning Genset Low Voltage Shutdown Limit V 100 V 100 V...

Page 88: ...ccur Low Battery Voltage Warning Limit V DC 5 0 35 0 12 0 If the battery voltage falls below this limit this will generate a LOW BATTERY warning Low Battery Voltage Shutdown Limit V DC 5 0 35 0 9 0 If the battery voltage falls below this limit this will generate a LOW BATTERY shutdown alarm and the engine will stop High Battery Voltage Warning Limit V DC 5 0 35 0 29 0 f the battery voltage goes ov...

Page 89: ...0000 0 If one of the genset phase currents goes over this limit when feeding the load this will generate a genset overcurrent fault condition The action taken upon fault condition is programmable If this parameter is set to 0 then overcurrent fault is not monitored Genset Overcurrent Limit 2 Amp 0 50000 0 When secondary voltage is selected if one of the genset phase currents goes over this limit w...

Page 90: ...ulses Review chapter Load Shedding for more details Load Subtract Add Delay min 0 120 0 This is the minimum delay required for a load_add pulse after a load_substract pulse Review chapter Load Shedding for more details Mains Waiting Timer sec 0 50000 30 This is the time between the mains voltages and frequency entered within the limits and the generator contactor is deactivated Mains Connection To...

Page 91: ...imer sec 0 600 2 0 If a mains MCB feedback input is defined and if the mains MCB fails to change position before the expiration of this timer then a fault condition occurs Mains Phase Order Check Enable 0 1 0 0 mains phase order checking disabled 1 if mains phase order is faulty then a warning is given and mains contactor deenergized Genset Contactor Timer sec 0 600 0 5 This is the period after th...

Page 92: ...nal Multi Load Subtract Power Level kW 0 65000 0 When the genset active power goes over this limit the controller will start substracting load as described in chapter Five Step Load Management Multi Load Add Power Level kW 0 65000 0 When the genset active power goes below this limit the controller will start adding load as described in chapter Five Step Load Management Multi Load Subtract Start De...

Page 93: ... Limit R 100 R 100 R 15 If the engine rpm goes over this limit when feeding the load this will generate a GENSET HIGH RPM shutdown alarm and the engine will stop RPM Fail Timer sec 0 10 3 If the engine rpm goes outside of the limits during this timer an engine speed fault will occur Overspeed Overshoot Limit HRSL 100 HRSL 100 HRSL 10 If the engine rpm goes over the High RPM Shutdown Limit by this ...

Page 94: ...before the timer Wait Between Starts sec 1 240 10 This is the waiting period between two start attempts Engine Heating Timer sec 0 240 4 This is the period used for engine heating before load transfer Engine Heating Method 0 1 0 The genset will not take the load before engine heating is completed 0 engine is heated during Engine Heating Timer 1 engine is heated until the coolant temperature reache...

Page 95: ...et frequency reaches this limit Crank Cut RPM rpm 0 65000 500 The crank relay output is deenergized when the engine rpm reaches this limit Crank Cut Charge Voltage V DC 0 40 6 The crank relay output is deenergized when the charge alternator voltage reaches this limit Crank Cut with Oil Pressure 0 1 0 0 no crank cut with oil pressure 1 cranking is cut when oil pressure switch is open or the oil pre...

Page 96: ... canopy fan relay function will become active Canopy Fan Turn Off C 0 250 80 If the canopy temp is below this limit then the canopy fan relay function will become inactive Ambient Fan Turn On C 0 250 90 If the ambient temp is above this limit then the ambient fan relay function will become active Ambient Fan Turn Off C 0 250 80 If the ambient temp is below this limit then the ambient fan relay fun...

Page 97: ...CE REQUEST led indicator will turn on after this quantity of engine hours from the last service If the period is set to 0 no SERVICE REQUEST will be generated depending on service 3 engine hours Service 3 Period month 0 24 6 The SERVICE REQUEST led indicator will turn on after this amount of time from the last service If the period is set to 0 no SERVICE REQUEST will be indicated depending on Serv...

Page 98: ...0 Generic 1 EMR2 2 EMR3 JOHN DEERE ENGINE 0 Generic PERKINS ENGINE 0 Generic 1 ADEM3 2 ADEM 1 3 VOLVO ENGINE 0 Generic 1 without CIU unit 2 EDC4 CATERPILLAR ENGINE 0 Generic SCANIA ENGINE 0 Generic 1 S6 Single Speed 2 S8 All Speed IVECO ENGINE 0 Generic 1 Vector 2 NEF CURSOR MTU MDEC ENGINE 0 MDEC 302 1 MDEC 201 2 MDEC 303 3 MDEC 304 4 MDEC 506 BOSCH INJECTION SYSTEM 0 Generic 1 EDC 731 2 EDC 9 3 ...

Page 99: ...un Voltage V DC 0 35 0 0 If the battery voltage goes below this limit the engine will be automatically started in order to charge the battery using the charge alternator Battery Charge Run Timer min 0 1200 0 If the battery voltage goes below the Battery Charge Run Voltage limit the engine will be automatically run during this period in order to charge the battery using the charge alternator Oil Pu...

Page 100: ...the day Minutes 00 59 Current minute of the hour Seconds 00 59 Current second of the minute In AUTO mode it is possible to define the periods where automatic operation is desired It may be required that the genset does not start at night or weekends Weekly schedule programs allow an hourly setting of automatic operation of the unit during one week There are 7days x 24hours 144 parameters Each hour...

Page 101: ...onthly basis If monthly exercise is selected the week day and hour is adjustable for each exercise item If weekly exercise is selected the day and hour is adjustable for each exercise item Exercise can be done with or without load Thus the genset can be instructed to run automatically in given days and times of a week and take the load 16 6 EXERCISER SCHEDULE ...

Page 102: ...e action taken upon fault case 0 no alarm 1 shutdown alarm 2 loaddump alarm 3 warning Low Alarm Check Enable 0 0 1 The low alarm may be selected as shutdown or loaddump with alarm level parameter 0 low value alarm disabled 1 low value alarm enabled Low Warning Check Enable 0 0 1 0 low value warning disabled 1 low value warning enabled High Alarm Check Enable 0 0 1 The high alarm may be selected as...

Page 103: ...x 0 10000 Point 9 reading Sender Curve 10 ohm ohms 0 5000 Point 10 ohm value Sender Curve 10 value x 0 10000 Point 10 reading Sender Curve 11 ohm ohms 0 5000 Point 11 ohm value Sender Curve 11 value x 0 10000 Point 11 reading Sender Curve 12 ohm ohms 0 5000 Point 12 ohm value Sender Curve 12 value x 0 10000 Point 12 reading Sender Curve 13 ohm ohms 0 5000 Point 13 ohm value Sender Curve 13 value x...

Page 104: ...ons Selected input name is displayed in the line below If this parameter is set to 0 then the input name string can be freely entered Action 0 3 0 shutdown alarm 1 loaddump alarm 2 warning 3 no fault condition from this input Sampling 0 3 0 always 1 on engine running 2 after hold off timer 3 reserved Latching 0 1 0 non latching The fault disappears when cause is removed 1 latching The fault persis...

Page 105: ...Inhibit 30 Air Flap Fault 31 Canopy Door Open 32 Station Door Open 33 Station Over Heat Sw 34 Weather Cloudy 35 Weather Rainy 36 Lightning 37 Cooler Fan Fault 38 Heater Fan Fault 39 Canopy Fan Fault 40 Station Fan Fault No Description 41 Over Resonance 42 Short Circuit Alarm 43 Reset Service 1 Alm 44 Reset Service 2 Alm 45 Reset Service 3 Alm 46 Heavy Duty 47 Synchro Genset Run 48 Synch Genset on ...

Page 106: ... 1 Relay extension module 1 Relay 14 1 Relay extension module 1 Relay 15 1 Relay extension module 1 Relay 16 1 Relay extension module 1 Relay 17 1 Relay extension module 2 Relay 18 1 Relay extension module 2 Relay 19 1 Relay extension module 2 Relay 20 1 Relay extension module 2 Relay 21 1 Relay extension module 2 Relay 22 1 Relay extension module 2 Relay 23 1 Relay extension module 2 Relay 24 1 R...

Page 107: ...led 70 Remote Start Input 71 Disable Auto Start 72 Force to Start 73 Auto Restore Inhibited 74 Gen Loading Inhibited 75 Inp Expansion1Mounted 76 Inp Expansion2Mounted 77 Out Expansion1Mounted 78 Out Expansion2Mounted 79 Master Unit 80 Multi Gen Remote Start 81 Remote Control Out 1 82 Remote Control Out 2 83 Remote Control Out 3 84 Remote Control Out 4 85 Remote Control Out 5 86 Remote Control Out ...

Page 108: ... designed to identify the current controller Th s string is added to GSM SMS messages e mails web page headers etc These telephone number buffers accept up to 16 digits including the wait character in order to enable dialing through a pabx If Modem Selection External PSTN Modem First 2 numbers are used for modem calls Other selections all numbers are used for SMS sending Enter numbers starting fro...

Page 109: ...service center number may be required by the GSM operator However some GSM operators may allow SMS sending without SMS service center number The exact information should be obtained from the GSM operator Please search the GSM operator s website with sms service center string Parameter Definition Unit Min Max Factory Set Description GSM Sim Card Pin 0000 9999 0 If the GSM SIM card uses pin number e...

Page 110: ...nit will register itself to the dynamic DNS server under this name For more detailed information please review chapter on Dynamic DNS Feature and the document Dynamic DNS Account Setting Domain Name Extension Rest of domain name if it is longer than 20 characters Membership Address members dyndns org This string is used in Dynamic DNS feature This is the address used in registering to the dynamic ...

Page 111: ...n 0 240 0 The unit will check the availability of the internet connection with this interval Rainbow Refresh Rate sec 0 65535 5 The unit will update the distant monitoring terminal with this rate Rainbow Address 1 Port 0 65535 0 This is the port number of the first monitoring terminal address Rainbow Address 2 Port 0 65535 0 This is the port number of the second monitoring terminal address Web Ser...

Page 112: ... Timeout sec 0 600 30 If the phase and voltage synchronization is not successful before the expiration of this timer then a Synchronization Fail warning is given and the transfer will be performed with interruption Synchronization Contactor Timeout sec 0 0 25 5 0 5 When synchronization is detected both contactors will stay closed during this timer Max Freq Difference Hz 0 1 2 0 0 5 This is the max...

Page 113: ... Engine Parameters Crank Cut RPM then cranking is immediately stopped Charge alternator voltage over threshold Following setting is necessary Engine Parameters Charge Input Connected 1 If the charge alternator voltage reaches Engine Parameters Crank Cut Charge Voltage then cranking is immediately stopped Oil pressure above threshold Following setting is necessary Engine Parameters Crank Cut with O...

Page 114: ... will cause the IDMT protection to trigger with a delay depending on the strength of the overcurrent Higher the current faster the protection will trip When a non tripping overcurrent condition occurs the unit will keep trace of it In case of a consecutive overcurrent the controller will take into account the residual heat caused by the previous overcurrent and will trip faster than usual The IDMT...

Page 115: ...function of the percent load level with TMS 36 100 unlimited 170 73s 240 18s 110 3600s 180 56s 250 16s 120 900s 190 44s 260 14s 130 400s 200 36s 270 12s 140 225s 210 30s 280 11s 150 144s 220 25s 290 10s 160 100s 230 21s 300 9s Below is the tripping delay curve in function of the load level with TMS 36 ...

Page 116: ... programming menu The MCB CLOSE sequence is below Activate UV output wait for undervoltage coil timer tuv Activate CLOSE output wait for close pulse timer tcl Deactivate CLOSE output The MCB OPEN sequence is below Deactivate UV output Activate OPEN output wait for open pulse timer top Deactivate OPEN output If MCB feedback input is defined and the MCB fails to change position after the expiration ...

Page 117: ...ct XF close coil MX open coil MN undervoltage trip release AUX auxiliary contacts MCB WITH OPEN CLOSE COILS MCB WITH CLOSE UV COILS In the diagram at left relay function assignments should be as below OUTx Mains or Genset Close Pulse OUTy Mains or Genset Open Pulse In the diagram at right relay function assignments should be as below OUTx Mains or Genset Close Pulse OUTy Mains or Genset Undervolta...

Page 118: ...eration PGN 65257 SPN 250 Engine Total Fuel Used PGN 65262 SPN 110 Engine Coolant Temperature SPN 174 Engine Fuel Temperature 1 SPN 175 Engine Oil Temperature 1 PGN 65263 SPN 100 Engine Oil Pressure SPN 94 Engine Fuel Delivery Pressure SPN 98 Engine Oil Level SPN 101 Engine Crankcase Pressure SPN 109 Engine Coolant Pressure SPN 111 Engine Coolant Level PGN 65266 SPN 183 Engine Fuel Rate SPN 184 En...

Page 119: ...evel sensor fail 100 x Low oil pressure Oil pressure sensor fail 101 x Crankcase pressure fault 102 x Intake manifold 1 pressure fault 103 x Turbocharger 1 speed fault 105 x Intake manifold temp high Intake manifold temp sensor fail 106 x High boost pressure Turbo outlet pressure sensor fail 107 x Air filter restriction Air filter sensor fail 108 x Atmospheric pressure sensor fail 109 x Coolant pr...

Page 120: ...1 fault 652 x Injector cylinder 2 fault 653 x Injector cylinder 3 fault 654 x Injector cylinder 4 fault 655 x Injector cylinder 5 fault 656 x Injector cylinder 6 fault 657 x Injector cylinder 7 fault 657 x Injector cylinder 8 fault 677 x Start motor relay fail 723 x Secondary engine speed sensor fail 1075 x Electric lift pump circulation fault 1079 x ECU internal 5V fail 1111 x Check configuration...

Page 121: ...ve 7 Mechanical fault Faulty response from mechanical system 8 Mechanical or electrical fault Abnormal frequency 9 Communication fault Abnormal updating rate or Open circuit in injector circuit 10 Mechanical or electrical fault Abnormally large variations 11 Unknown fault Unidentified fault 12 Component fault Faulty unit or component 13 Faulty calibration Calibration values outside the limits 14 U...

Page 122: ...ODULE Related parameters are Parameter Definition Unit Min Max Factory Set Description Modem GPS Selection 0 5 0 0 no modem 1 Internal GSM modem 2 external Datakom modem 3 external generic modem 4 no modem GPS on RS 232 5 Internal modem GPS on RS 232 External Modem GPS Baud Rate bps 2400 115200 115200 This is the data rate of the RS 232 port for the external modem GPS The GPS screen is found under...

Page 123: ...of seeing a large portion of open sky It can also work on reflections from ground or other buildings without seeing the sky but location precision will affected by this Geographical location is stored in a non volatile memory once an hour Thus if the GPS signal is lost the unit continues to appear at the same location of the remote monitoring system However a GPS warning will be generated on loss ...

Page 124: ...lease see related document Ethernet Configuration Guide for D 500 D 700 Please see related document Ethernet Configuration Guide for D 500 D 700 Please see related document Rainbow Scada Usage Guide Please see related document Ethernet Configuration Guide for D 500 D 700 26 WEB MONITORING AND CONTROL OF GENSETS 28 E MAIL SENDING 27 CENTRAL MONITORING OF GENSETS 22 ETHERNET CONFIGURATION 25 ACCESSI...

Page 125: ...the controller no answer MODEM RESET Performs a hard reset on the modem no answer GET INFO Returns the alarm list and actual measured values ALARMS if exists GEN Vavg ıAVG kWtot pf Freq MAINS Vavg ıAVG kWtot OIL_PR TEMP FUEL SMS messages must be written exactly as below without any preceding blanks Only UPPERCASE characters are permitted SMS messages are accepted only from phone numbers recorded i...

Page 126: ...MODE TEST Puts the controller into TEST mode Alarms are also cleared OUT1 ON Sets remote controlled output 1 to active state OUT1 OFF Sets remote controlled output 1 to passive state OUTxx ON Sets remote controlled output xx to active state xx denotes any number between 1 and 16 OUTxx OFF Sets remote controlled output xx to passive state xx denotes any number between 1 and 16 OUT xx OFF OUT xx ON ...

Page 127: ...parameters Mains Contactor Timer and Genset Contactor Timer define the power interruption period Transfer from genset to mains The generator contactor releases The unit waits for Mains Contactor Timer The mains contactor is energized Transfer from mains to genset The mains contactor releases The unit waits for Generator Contactor Timer The generator contactor is energized If this transfer method i...

Page 128: ...ng frequency phase and voltage Usually with frequencies matching at 2Hz and voltages matching at 10 volts an Uninterrupted Transfer is expected to successful If matching is found before the expiration of the Synchronization Fail Timer then both contactors will be activated If contactor auxiliary contacts are used the other contactor will release immediately If contactor auxiliary contacts are not ...

Page 129: ...ing and continue until the memory is removed USB FLASH MEMORY MICRO SD MEMORY CARD 31 1 DATA RECORDING MEDIA The USB Host port and MICRO SD card slot are available with COMM option Micro SD memory card has priority for data recording If both micro SD and USB Flash memories are inserted data will be recorded on micro SD memory If USB Device is plugged then USB Host port will not function 31 DATA RE...

Page 130: ...ile will be named YYYYMMDD like 20120331 representing March 31 2012 Thus alphabetical listing will produce a sorted list by date of recording The recorded file is of CSV comma separated values type This is a text file which can be directly opened with Microsoft Excel program without any loss of information It can be also opened with any text editor like Notepad program Inside the file each record ...

Page 131: ... L3 Mains average current Mains frequency Mains kW phase L1 Mains kW phase L2 Mains kW phase L3 Mains total kW Mains kVA phase L1 Mains kVA phase L2 Mains kVA phase L3 Mains kVAr phase L1 Mains kVAr phase L2 Mains kVAr phase L3 Mains pf phase L1 Mains pf phase L2 Mains pf phase L3 Mains total pf Mains neutral current Gen voltage phase L1 to neutral Gen voltage phase L2 to neutral Gen voltage phase...

Page 132: ...teps using LOAD_ADD and LOAD_SUBSTRACT output functions Any digital output may be assigned to these signals When the load is above the Load Shedding High Limit the controller will activate the Load Shedding output When the load is below the Load Shedding Low Limit the controller will release the Load Shedding output The parameters used in Load Shedding feature are in the Electrical Parameters Grou...

Page 133: ...e parameters used in Load Shedding feature are in the Electrical Parameters Group Load Shedding Low Limit If the genset power goes below this limit then the load_add relay will be active Load Shedding High Limit If the genset power goes above this limit then the load_substract relay will be active Load Add Delay This is the minimum delay between 2 load_add pulses This is also the minimum delay bet...

Page 134: ...roller will start adding load Multi Load Substract Start Delay tLSD If the load stays over the Multi Load Substract Power Level parameter during this timer then 1 step of load is substracted Multi Load Substract Wait Delay tLSW This is the minimum period between two load subtract pulses Multi Load Add Start Delay tLAD If the load stays below the Multi Load Add Power Level parameter during this tim...

Page 135: ...put may be assigned as Disable Auto Start using Input Function Select program parameters It is also necessary to set the ACTION program parameter of the related input to 3 in order to prevent any alarms generated from this input The Disable Auto Start signal may be a NO or NC contact switching to either battery positive or battery negative These selections are made using the programming menu If th...

Page 136: ...g to either battery positive or battery negative These selections are made using the programming menu If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active when the genset is not feeding the load the mains phases are not monitored and supposed to be inside limits This will prevent the genset from starting when the simulate mains signal is present batteries char...

Page 137: ...nt operation uses also the Disable Auto Start feature Please review related chapter for a detailed explanation of this feature Priority In Dual Genset Mutual Standby Operation It may be required that the dual genset system starts the same genset at every mains failure This is achieved using the PRIORITY input Any digital input may be assigned as Priority using Input Function Select program paramet...

Page 138: ...l network it is advised to select the topology as Single Phase 2 Wires When the topology is set to Single Phase 2 Wires then the unit will measure electrical parameters only on phases L1 of genset and mains Voltage and overcurrent checks will be performed on phases L1 only Phases L2 and L3 parameters as well as phase to phase voltages are removed from display screens The unit offers total external...

Page 139: ...al mode of operation If any of the mode selection keys are pressed during exercise then the exercise will be immediately terminated Using the weekly exercise mode and with suitable parameter setting the unit may feed the load from the genset during predefined hours of each day This operation may be used in high tariff periods of the day In most applications the genset is requested to operate only ...

Page 140: ...pped It may be required that the engine runs at the idle speed for a programmed duration for engine heating The idle operation duration is adjusted with the parameter Idle Speed Timer The idle speed will be set by the governor control unit of the engine Any digital output may be assigned as IDLE output using Relay Definition program parameters The Idle speed operation is performed both in engine s...

Page 141: ...fuel pump relay function may be assigned to any digital output using Relay Definition program parameters The unit provides a special function for the fuel solenoid control of a gas engine The fuel solenoid of a gas engine is different from a diesel engine It should be opened after the cranking has been started and should be closed between crank cycles The delay between the crank start and solenoid...

Page 142: ...ngine battery charging run then the genset will take the load The controller offers 16 externally controllable digital output functions These output functions have no effect in the operation of the unit however they can be redirected to any digital output allowing remote control of functions or external devices The remote control of these outputs are enabled through Modbus Modbus TCP IP and Rainbo...

Page 143: ... tested to be one of below ones during holdoff timer period If below voltage conditions are met continuously during 3 seconds then the topology is considered to be determined If the topology cannot be determined during holdoff timer duration then an Unknown Topology loaddump is generated and the engine stops after cooldown This feature is especially useful for manual voltage adjustment after a new...

Page 144: ...l output may be assigned as zero power relay output Please refer to the relay function list for the setup CONTROLLER BAT OUTx SUPPLY The controller wakes up on applying the power through the wake up pushbutton Then it will immediately activate the zero power output which will cause the zero power relay to feed the controller If the engine is not run or if the engine stops a timer of 5 minutes will...

Page 145: ...registers Each register consists of 2 bytes 16 bits A larger data structure will contain multiple registers The Modbus communications requires a slave address to be assigned to each device in the Modbus network This address ranges between 1 and 240 and allows the addressing of different slave devices in the same network This chapter is a brief description of the Modbus properties of the controller...

Page 146: ...s are emphasized in the D 500 700 User Manual Please set the first mask as 255 255 255 0 for the proper operation Ethernet Network IP May be left as 0 0 0 0 for automatic address claim or set to a value in order to claim a defined address Ethernet Gateway IP Should be set in accordance with your local switch configuration Ethernet Subnet Mask Should be set in accordance with your local switch conf...

Page 147: ...L2 L3 voltage 10262 R 32bit x10 Genset phase L3 L1 voltage 10264 R 32bit x10 Mains phase L1 current 10266 R 32bit x10 Mains phase L2 current 10268 R 32bit x10 Mains phase L3 current 10270 R 32bit x10 Genset phase L1 current 10272 R 32bit x10 Genset phase L2 current 10274 R 32bit x10 Genset phase L3 current 10276 R 32bit x10 Mains neutral current 10278 R 32bit x10 Genset neutral current 10292 R 32b...

Page 148: ... 0 STOP mode 1 AUTO mode 2 MANUAL mode 3 TEST mode 10606 R 16bit x1 Genset operation timer In various wait statuses the genset operation status will change at the expiration of this timer 10610 R 16bit Device hardware version information 10611 R 16bit Device software version information 10616 R 32bit x1 Counter number of genset runs 10618 R 32bit x1 Counter number of genset cranks 10620 R 32bit x1...

Page 149: ...l Genset Apparent Power L1 L2 L3 Total Genset Power Factor L1 L2 L3 Total Genset Phase Angle Genset Frequency Genset Operation Mode Genset Operation Status Charge Input Voltage Battery Voltage Oil Pressure Coolant Temperature Fuel Level Oil Temperature Canopy Temperature Ambient Temperature Engine RPM Total Genset Cranks Counter Total Genset Runs Counter Engine Run Hours Counter Total kW h counter...

Page 150: ...set in accordance with your local switch configuration Ethernet Subnet Mask Should be set in accordance with your local switch configuration The complete Ethernet port specifications are found in the D 500 700 User Manual Please rewiev the document Ethernet Configuration Guide for D 500 700 for more details about the ethernet port setup When a fault case occurs or the genset runs or the genset tak...

Page 151: ...trical and electronic equipment WEEE this unit should be stored and disposed separately from the usual waste The european ROHS directive restricts and prohibits the use of some chemical materials in electronic devices Following the DIRECTIVE 2011 65 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electr...

Page 152: ...re are faulty measurements only when mains are present then the battery charger may be failed Turn off the rectifier fuse and check again KW and cosΦ readings are faulty although the Amp readings are correct Current transformers are not connected to the correct inputs or some of the CTs are connected with reverse polarity Determine the correct connections of each individual CT in order to obtain c...

Page 153: ... is also able to cut cranking from charge alternator voltage and oil pressure input Please read chapter CRANK CUTTING The unit is inoperative Measure the DC supply voltage between terminals BAT and BAT at the rear of the unit If OK turn all fuses off then turn all the fuses on starting from the DC supply fuse Then test the unit again Programming mode can not be entered The program lock input disab...

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