9-14
VL
T is a r
egister
ed Danfoss trademark
DC INDUCT
OR
GND
L1
R
MK105
RS-485
MK100
ANAL
OG I/O
MK101
DIGIT
AL INPUT
S
60
55
54
53
50
45
42
39
13
12
05
04
69
68
61
33
32
29
27
20
19
18
17
16
C
ONTROL CARD
LCP1
PANEL
C
ONTROL
DISPLA
Y
S
L2
T
L3
-
M
+
IU
IV
+
M
-
GND
U
V
W
-
M
IW
+
FA
N
HEA
T
SINK
FAN CAP
A
CIT
OR
R'
S+
-
UN
UP
UN
UP
VN
VP
-
+
-
+
R+
R-
BRAKE IGB
T
R
S
T
-SCR
+SCR
SOFT
CHARGE BO
ARD
HEA
T
SINK
+DC
-DC
HF CARD
R'
S'
T'
R'
S'
T'
NT
C
HEA
T
SINK/DOOR
FAN TRANSFORMER
DC CAP BANK
EC
O
NOP
A
CK+ M
ODULE
CO
M
OUT
IN
91
92
93
94
95
98
97
96
89 (118)
88 (117)
81
82
UDC+
UDC-
UDC-
UDC+
EX
T BRAKE
1
2
3
4
5
6
1
2
3
1
2
3
1
2
3
4
5
6
DOOR F
AN
FAN+
FAN-
GND
MK1
C
B
A
BAL CKT
MK1
MK2
A
C
A
B
RS+
RS-
MK3
MK4
VN
WN
VP
WP
WN
WP
UDC-
-
+
BAL CKT
B
C
MK1
A
+
-
UDC+
DC CAP BANK
NT
C
EC
ONOP
A
CK+ M
ODULE
RESIST
OR
BRAKE OPTION
BRAKE IGB
T
PCA1
CBL5
2
2
1
1
HEA
T
SINK NT
C
TH1
CN1
CN2
TR1
CN3
F1
F2
C1
FU3
DISC/FUSE OPTION
FU2
FU1
RFI OPTION
RFI CARD
SW1
RS
T
SCR1
SCR2
SCR3
PCA9
L1
CBANK1 L
O
WER
CBANK2 UPPER
R1
IGB
T1
IGB
T2
C2
C3
C4
C5
C6
C7
L2
L3
L4
IGB
T4
IGB
T5
PCA12
PCA16
PCA10
PCA11
CBL12
CBL21
CBL13
CBL14
CBL24
CBL9
CBL25
LO
AD SHARE OR (REGEN OPTION)
TB3
TB1
TB2
TB4
FU5
PCA3
GA
TE DRIVE CARD
POWER CARD
MK104
MK103
1
28
1
28
FK103
FK102
MK100
MK102
MK104
MK101
TEST CONNECT
OR
4
PCA4
SCALING
CURRENT
T
S
R
4
2
35
-
3
1
36
+
RFI/HF SWIT
CH
FK100
EX
T 24V
6
35
2
1
INTERF
A
CE CARD
MK103
1
S201
PCA2
ON
1 2
29
CBL2
CBL1
1
29
CBL4
MK110
MK105
1
GA
TE DRIVER
SCR
MK100
1
29
43
P400 C
C
CBL3
LEGA
CY
29
43
CARD
MK104
+DC
NC
NO
C
+DC
CN
O
N
C
GUN
MK101
VDD
RL2
MK250
GUN
EUN
2
1
AB
2
3
AC
MK550
MK350
MK450
MK650
GUP
GUP
EUP
3
1
2
GVN
EVN
3
1
2
GVN
3
GVP
EVP
1
3
2
GVP
GWN
EWN
1
3
2
GWN
RFI SW
2
34
PRE TEST
6
5
MK111
MK105
-DC
MK400
-DC
FK101
RELA
Y
A
UX 2
FK100
RELA
Y
A
UX 1
29
HS NT
C
TMP_N
TMP_P
2
1
3
11
1
3
105
NO
18 PULSE NT
C
MK103
GND
TMP
2
13
104
C
106
NC
21
100
A
UX_S
102
S
6
5
4
103
T
A
UX_T
101
3
2
1
MAINS
GBP
GBP
BRN
CBL16
MK102
MK750
MK850
GWP
EWP
1
3
2
GWP
GBP
BRN
2
1
3
BRK
GUN
GUP
GUP
1
6
2
U
GUN
7
PCA5
CBL17
MK106
MK109
MK100
MK103
MK104
TMP-
TMP+
2
1
3
NT
C
CBL19
CBL18
MK105
15
1
RFI F
A
N
1
2
6
GND
VDD
FA
N
O
9
13
12
-
10
SENS
CUR
HF SW
IU'
IW'
MK102
CURRENT
SENSORS
IV'
5
VNEG
RL2
VDD
15
14
16
IW1
VPOS
VNEG
8
7
6
2
IU1
VPOS
VNEG
IV1
4
3
DET
VPOS
1
11
T
1
6
+
CBL5
T'
MK107
L2
L1
FANS
L1
L1
L2
13
11
5
4
3
X2
AUX_S
L1
AUX_S
AUX_T
X1
AUX_T
9
12
1
16
8
CBL9
MK106
R
S
3
8
5
10
S'
CBL6
TEMP SWIT
CH
(DISABLE MAINS RECTIFIER)
EX
TERNAL BRAKE
AU
X
F
A
N
CBL7
CBL7
EUP
EUP
4
5
EUN
EUN
91
0
7
GUN
GUN
GUP
GUP
1
2
6
EUN
EUN
EUP
EUP
4
5
91
0
V
7
GUN
GUN
GUP
GUP
1
2
6
EUN
EUN
EUP
EUP
4
5
91
0
W
COL
BRAKE GA
TE
RES CARD
PCA14
EM
GATE
MK1
BRK
G2
1
E2
4
6
E1/C2
BRAKE GA
TE
PCA13
RES CARD
EM
GATE
BRK
4
E2
G2
1
MK1
E1/C2
6
COL
BRK
5
BRC
7
BRN
10
BRC
DIFF
. MODE
PCA15
MK1
MK2
MK3
MK7
MK5
MK6
D1
D2
D3
EL
O3
GA
TE RESIST
OR CARD
CUP2
CUP1
GUP1
EUP1
GL
O1
EL
O1
EUP2
PCA8
GUP2
EL
O2
GL
O2
CUP3
GUP3
GL
O3
EUP3
4
GUP1
GLO1
EUP1
ELO1
W
MK100
1
5
8
NT
C
OUT
IN
NTC1
NTC2
NT
C
MK103
3
2
1
VN
EC
ONOP
A
CK+ M
ODULE
IGB
T3
WN
C8
VP
WP
C9
WN
NT
C
WP
C10
EL
O2
GA
TE RESIST
OR CARD
CUP1
CUP2
EUP1
GUP1
EL
O1
GL
O1
PCA7
EUP2
GUP2
GL
O2
ELO1
EUP1
GLO1
GUP1
MK100
V
8
5
1
4
EL
O3
GUP3
CUP3
EUP3
GL
O3
NT
C
OUT
IN
NTC2
NTC1
MK103
NT
C
1
2
3
EL
O2
GA
TE RESIST
OR CARD
CUP1
CUP2
EUP1
GUP1
EL
O1
GL
O1
PCA6
EUP2
GUP2
GL
O2
ELO1
EUP1
GLO1
GUP1
MK100
U
8
5
1
4
EL
O3
GUP3
CUP3
EUP3
GL
O3
NT
C
OUT
IN
NTC2
NTC1
MK103
NT
C
1
2
3
F3
DOOR F
AN
GND
FAN-
FA
N
+
CUP1
GUP1
EUP1
GL
O1
EL
O1
CUP2
GUP2
EUP2
GL
O2
EL
O2
CUP3
GUP3
EUP3
GL
O3
EL
O3
CUP1
GUP1
EUP1
GL
O1
EL
O1
CUP2
GUP2
EUP2
GL
O2
EL
O2
CUP3
GUP3
EUP3
GL
O3
EL
O3
CUP1
GUP1
EUP1
GL
O1
EL
O1
CUP2
GUP2
EUP2
GL
O2
EL
O2
CUP3
GUP3
EUP3
GL
O3
EL
O3
FU4
NO
TE:
F3 NO
T INST
ALLED
ON CHASSIS UNIT
S
BLK
RED
WHT
BLK
RED
WHT
2
2
1
1
2
2
1
1
CN4
CN5
L5
WHT
BL
U
ORN
GRN
BLK
BLK
WHT
BLK
BLK
GRN
WHT
BRN
BLK
HS F
AN ASSEMBL
Y
FIL
TER
LO
AD SHARE WIRES
REGEN WIRES
20mH
-
+
BLK
1
1
CN2
3
2
BLK
3
2
BLK
CO
M
TR1
IN
OUT
FU4
1
2
3
NO
TE:
DIFFERENT C
ONFIGURA
TION
(FU4-TR1) FOR VL
T 5402
1
1
E1 525-600/690 V
A
C
10-6
Summary of Contents for VLT series
Page 1: ...MOTION CONTROLS Service Manual VLT 4152 4652 VLT 5122 5602 VLT 6152 6652 VLT 8152 8652...
Page 8: ......
Page 20: ......
Page 32: ......
Page 41: ...2 9 VLT is a registered Danfoss trademark Figure 2 7 Inverter Section...
Page 58: ......
Page 96: ......
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