Danfoss VLT 3000 Series Product Manual Download

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MG.30.A7.02 - VLT

is a registered Danfoss trademark

VLT

type 3006 - 3022, 200/230 V /

VLT

type 3011 - 3052, 380/415 V /

VLT

type 3011 - 3052, 440/500 V

Product range

IP 20

IP 54

RFI option

LC filter *)

Clamp module

*) Made for Danfoss A/S by the firm Platthaus

IP 20

4.0

175H4449

IP 20 with RFI

4.0

175H4450

IP 20 with brake

4.0

175H4451

IP 20 with RFI + brake

4.0

175H4452

3006

IP 54

4.0

175H4453

IP 54 with RFI

4.0

175H4454

IP 54 with brake

4.0

175H4455

IP 54 with RFI + brake

4.0

175H4456

IP 20

5.5

175H4457

IP 20 with RFI

5.5

175H4458

IP 20 with brake

5.5

175H4459

IP 20 with RFI + brake

5.5

175H4460

3008

IP 54

5.5

175H4461

IP 54 with RFI

5.5

175H4462

IP 54 with brake

5.5

175H4463

IP 54 with RFI + brake

5.5

175H4464

IP 20

7.5

175H4465

IP 20 with RFI

7.5

175H4466

IP 20 with brake

7.5

175H4467

IP 20 with RFI + brake

7.5

175H4468

3011

IP 54

7.5

175H4469

IP 54 with RFI

7.5

175H4470

IP 54 with brake

7.5

175H4471

IP 54 with RFI + brake

7.5

175H4472

IP 20

11.0

175H4473

IP 20 with RFI

11.0

175H4474

IP 20 with brake

11.0

175H4475

IP 20 with RFI + brake

11.0

175H4476

3016

IP 54

11.0

175H4477

IP 54 with RFI

11.0

175H4478

IP 54 with brake

11.0

175H4479

IP 54 with RFI + brake

11.0

175H4480

IP 20

15.0

175H4520

IP 20 with RFI

15.0

175H4521

IP 20 with brake

15.0

175H4522

IP 20 with RFI + brake

15.0

175H4523

3022

IP 54

15.0

175H4524

IP 54 with RFI

15.0

175H4525

IP 54 with brake

15.0

175H4526

IP 54 with RFI + brake

15.0

175H4527

200 / 220 / 230 V

380 / 400 / 415 V

440 / 460 / 500 V

VLT

Description

Code no.

type

IP 20

7.5

175H7272

IP 20 with RFI

7.5

175H7273

IP 20 with brake

7.5

175H7274

IP 20 with RFI + brake

7.5

175H7275

3011

IP 54

7.5

175H7276

IP 54 with RFI

7.5

175H7277

IP 54 with brake

7.5

175H7278

IP 54 with RFI + brake

7.5

175H7279

IP 20

11.0

175H7280

IP 20 with RFI

11.0

175H7281

IP 20 with brake

11.0

175H7282

IP 20 with RFI + brake

11.0

175H7283

3016

IP 54

11.0

175H7284

IP 54 with RFI

11.0

175H7285

IP 54 with brake

11.0

175H7286

IP 54 with RFI + brake

11.0

175H7287

IP 20

15.0

175H7288

IP 20 with RFI

15.0

175H7289

IP 20 with brake

15.0

175H7290

IP 20 with RFI + brake

15.0

175H7291

3022

IP 54

15.0

175H7292

IP 54 with RFI

15.0

175H7293

IP 54 with brake

15.0

175H7294

IP 54 with RFI + brake

15.0

175H7295

IP 20

22.0

175H1671

IP 20 with RFI

22.0

175H1672

IP 20 with brake

22.0

175H1673

IP 20 with RFI + brake

22.0

175H1674

3032

IP 54

22.0

175H1675

IP 54 with RFI

22.0

175H1676

IP 54 with brake

22.0

175H1677

IP 54 with RFI + brake

22.0

175H1678

IP 20

30.0

175H1679

IP 20 with RFI

30.0

175H1680

IP 20 with brake

30.0

175H1681

IP 20 with RFI + brake

30.0

175H1682

3042

IP 54

30.0

175H1683

IP 54 with RFI

30.0

175H1684

IP 54 with brake

30.0

175H1685

IP 54 with RFI + brake

30.0

175H1686

IP 20

37.0

175H1687

IP 20 with RFI

37.0

175H1688

IP 20 with brake

37.0

175H1689

IP 20 with RFI + brake

37.0

175H1690

3052

IP 54

37.0

175H1691

IP 54 with RFI

37.0

175H1692

IP 54 with brake

37.0

175H1693

IP 54 with RFI + brake

37.0

175H1694

VLT

Description

Code no.

type

IP 20

7.5

175H4401

IP 20 with RFI

7.5

175H4402

IP 20 with brake

7.5

175H4403

IP 20 with RFI + brake

7.5

175H4404

3011

IP 54

7.5

175H4405

IP 54 with RFI

7.5

175H4406

IP 54 with brake

7.5

175H4407

IP 54 with RFI + brake

7.5

175H4408

IP 20

11.0

175H4409

IP 20 with RFI

11.0

175H4410

IP 20 with brake

11.0

175H4411

IP 20 with RFI + brake

11.0

175H4412

3016

IP 54

11.0

175H4413

IP 54 with RFI

11.0

175H4414

IP 54 with brake

11.0

175H4415

IP 54 with RFI + brake

11.0

175H4416

IP 20

15.0

175H4417

IP 20 with RFI

15.0

175H4418

IP 20 with brake

15.0

175H4419

IP 20 with RFI + brake

15.0

175H4420

3022

IP 54

15.0

175H4421

IP 54 with RFI

15.0

175H4422

IP 54 with brake

15.0

175H4423

IP 54 with RFI + brake

15.0

175H4424

IP 20

22.0

175H4425

IP 20 with RFI

22.0

175H4426

IP 20 with brake

22.0

175H4427

IP 20 with RFI + brake

22.0

175H4428

3032

IP 54

22.0

175H4429

IP 54 with RFI

22.0

175H4430

IP 54 with brake

22.0

175H4431

IP 54 with RFI + brake

22.0

175H4432

IP 20

30.0

175H4433

IP 20 with RFI

30.0

175H4434

IP 20 with brake

30.0

175H4435

IP 20 with RFI + brake

30.0

175H4436

3042

IP 54

30.0

175H4437

IP 54 with RFI

30.0

175H4438

IP 54 with brake

30.0

175H4439

IP 54 with RFI + brake

30.0

175H4440

IP 20

37.0

175H4441

IP 20 with RFI

37.0

175H4442

IP 20 with brake

37.0

175H4443

IP 20 with RFI + brake

37.0

175H4444

3052

IP 54

37.0

175H4445

IP 54 with RFI

37.0

175H4446

IP 54 with brake

37.0

175H4447

IP 54 with RFI + brake

37.0

175H4448

VLT

Description

Code no.

type

RFI option for IP 20 / 54

H5353

H5355

H5353

H5355

H5353

H5355

Clamp module for IP 00

H5147

Remote box

H1788

LC motor filter IP 00

191G0218-219-220

191G0202-203-204 191G0205-206-207 191G0210-211-212

191G0213

191G0214-215

PROFIBUS option

H4696

Modbus Plus option

contact Danfoss

PC software

( GB 175H2850) ( D 175H2876) ( DK 175H2877)

3006-3011

3016-3022

3011-3022

3032-3052

3011-3022

3032

3042-3052

Description

220 V

380 V

500 V

Remote box
175H1788

All code numbers: 175XXXXX.
"-" Cannot be delivered.

Summary of Contents for VLT 3000 Series

Page 1: ...52 Wait 4 minutes When using VLT types 3060 3250 Wait 14 minutes This product manual applies to all VLT 3000 frequency converters with software version 3 0 and 3 11 Version 3 0 covers VLT 3002 3022 20...

Page 2: ...tor overload For this function parameter 315 is set at data value trip 2 or data value warning 1 Note This function is initialised at 1 16 x rated motor current parameter 107 Warning against improper...

Page 3: ...7 Quick setup 7 Introduction 8 Technology 9 Sizing 12 Product range 14 Technical data 23 Dimensions 28 Description of terminals 31 Connection examples 32 About this manual Installation Mechanical inst...

Page 4: ...C testresults 134 Vibration and shock 137 Air humidity 137 Efficiency 138 Mains supply interference harmonics 139 Power factor 139 Service Fault messages 140 Electrostatic discharge ESD 141 Fault loca...

Page 5: ...ence with the Danfoss VLT you will find the Quick setup section most useful For experienced Danfoss VLT users For more information see the other sec tions of which EMC correct installation and Special...

Page 6: ...to the actual VLT mains voltage the correct VLT size and mains voltage can be selected in parameter 650 A potentiometer 1 k is connected to terminals 50 53 and 55 see connection example External opera...

Page 7: ...C from terminal 12 or by using an external 24 V D C voltage Quick setup If the factory setting has been changed If the factory setting has been changed initialisation must be carried out In most cases...

Page 8: ...supply voltage 4 Coils in the intermediate circuit Smooth the D C voltage and limit the mains supply harmonics 5 Capacitors in the intermediate circuit Smooth the D C voltage 6 Inverter Converts D C...

Page 9: ...rfect current wave form mean that the Danfoss VLT 3000 Series allows full mo tor performance without any derating just like running the motor on the mains Technology VLT 3000 Series frequency converte...

Page 10: ...iving the correct magnetisation of the motor thus ensuring optimum dynamic accuracy or efficiency It is possible to choose between 3 U f characteristics for VT operation offering the choice of optimis...

Page 11: ...les Advanced VLT protection cable between motor and frequency converter without any additional coils Galvanic isolation With the VLT 3000 Series safety isolation is standard as the high voltage parts...

Page 12: ...e The VLT types larger than 3004 3008 at 500 V have a higher output when using quadratic load referred to as VT load variabletorque Some technical specifications might change from CT to VT mode e g th...

Page 13: ...47 174 3200 132 160 243 302 174 217 3250 160 200 302 368 217 264 CT VT CT VT CT Constant torque VT Variable torque quadratic load CT VT CT VT CT VT CT Constant torque VT Variable torque quadratic load...

Page 14: ...T VT All code numbers 175XXXXX CT Constant torque VT Variable torque quadratic load 1 Can only be mounted in units with brake function 2 The RFI filter option 175H7038 may be beneficial 3 Only bottom...

Page 15: ...1677 IP 54 with RFI brake 22 0 175H1678 IP 20 30 0 175H1679 IP 20 with RFI 30 0 175H1680 IP 20 with brake 30 0 175H1681 IP 20 with RFI brake 30 0 175H1682 3042 IP 54 30 0 175H1683 IP 54 with RFI 30 0...

Page 16: ...ge fuse 9 KT 9 Charge fuse 10 KT 10 Charge fuse 12 KT 12 Fuse for fan 1 5 FNQ R 1 1 2 Voltage supply 5 KTK 5 Fuse 250 170L5021 1BK 75 Fuse 315 170L5015 1BK 75 Fuse dynamic brake 20 KTK 20 IP 21 22 175...

Page 17: ...G 30 A7 02 VLT is a registered Danfoss trademark Product range Function diagram for VLT type 3002 3006 380 415 V VLT type 3002 3008 440 500 V and VLT type 3002 3004 200 230 V Only 220 230 V and 440 50...

Page 18: ...18 MG 30 A7 02 VLT is a registered Danfoss trademark Function diagram for VLT type 3008 385 415 V Product range...

Page 19: ...19 MG 30 A7 02 VLT is a registered Danfoss trademark Function diagram for VLT type 3011 3052 380 500 V VLT type 3006 3022 200 230 V Product range...

Page 20: ...20 MG 30 A7 02 VLT is a registered Danfoss trademark Function diagram for VLT type 3032 3052 220 240 V VLT type 3060 3075 380 500 V Product range...

Page 21: ...21 MG 30 A7 02 VLT is a registered Danfoss trademark Function diagram for VLT type 3100 3150 380 500 V Product range...

Page 22: ...22 MG 30 A7 02 VLT is a registered Danfoss trademark Function diagram for VLT type 3200 3250 380 500 V Product range...

Page 23: ...2 26 4 41 7 52 2 78 0 102 0 128 0 quad load IL N A 6 8 9 1 13 3 23 1 29 6 42 0 56 8 72 3 102 0 128 0 152 0 Max cable cross section mm2 2 5 2 5 2 5 16 0 16 0 16 0 35 0 50 0 120 0 120 0 120 0 Max pre f...

Page 24: ...mes s 0 1 3600 VLT type 3002 3003 3004 3006 3008 3011 3016 3022 3032 3042 3052 Max input current const load IL N A 2 8 4 8 7 0 10 0 13 0 13 8 21 8 30 7 41 9 55 6 66 5 quad load IL N A 2 8 4 8 7 0 13 0...

Page 25: ...9 307 6 IL MAX 60s A 129 0 158 0 209 0 252 0 308 0 365 0 453 0 Quadratic load IL N A 103 3 138 4 167 2 201 7 241 9 293 3 366 3 IL MAX 60s A 116 0 153 0 185 0 226 0 267 0 332 0 405 0 Max cable cross se...

Page 26: ...1 3600 VLT type 3002 3003 3004 3006 3008 3011 3016 3022 3032 3042 3052 Max const load A 2 6 3 4 4 8 8 2 11 1 12 6 20 1 26 8 37 3 50 2 61 3 input current quadratic load A 2 6 3 4 4 8 8 2 11 1 19 6 26...

Page 27: ...155 3 177 1 238 9 307 6 IL MAX 60s A 113 7 141 6 185 1 233 0 265 7 358 4 461 4 Quadratic load IL N A 94 4 123 4 155 3 177 1 238 9 307 6 359 3 IL MAX 60s A 106 0 136 0 172 0 198 0 264 0 332 0 397 0 Ma...

Page 28: ...660 780 950 B mm 242 242 308 C mm 260 260 296 a mm 640 760 930 b mm 200 200 270 above below mm 200 200 200 left right mm 0 0 0 IP 20 220 volt 380 500 volt VLT type 3006 3008 3011 3016 3022 A mm 660 78...

Page 29: ...258 258 258 above below mm 150 150 150 150 left right mm 0 0 0 0 380 500 volt 220 volt RFI module Brake module A mm 115 B mm 281 C mm 178 D mm a mm 57 5 b mm 258 above below mm 150 left right mm 0 Op...

Page 30: ...mm 864 1168 1168 B mm 254 317 317 C mm 254 254 254 D mm 45 52 52 a mm 772 1063 1063 b mm 174 235 235 VLT type 3032 3052 230 V 3100 3150 3200 3252 3060 3075 A mm 954 with ring bolts 1569 with ring bolt...

Page 31: ...or communication cable See description in parameter group 5 Terminals 68 69 RS 485 interface Serial bus communication See description of parameter group 5 Terminal 12 24 V D C max 140 mA Supply voltag...

Page 32: ...r coasting Reset and motor coasting Cross reference for terminals parameter functions Factory setting Must be with break contact function NCL since the function is activated at 0 V on the input Choose...

Page 33: ...ef 4 20 mA 413 4 20 mA Connection examples Example 2 START STOP REVERSING 4 20 mA output signal 0 fMAX Reference 4 20 mA 0 100 speed NB Screen for control cables must be connected as described in the...

Page 34: ...examples Example 3 START STOP REVERSING thermistor built in motor connected to VLT frequency converter Reference 1 k potentiometer 0 10 V 0 100 speed NB Screen for control cables must be connected as...

Page 35: ...installation All settings are based on factory settings but motor data parameters 103 105 must be set according to the motor connected The following must be programmed Function Parameter no Parameter...

Page 36: ...ation All settings are based on factory settings but motor data parameters 103 105 must be set according to the motor connected The following must be programmed Function Parameter no Parameter value S...

Page 37: ...gs are based on factory settings but motor data parameters 103 105 must be set according to the motor connected The following must be programmed Function Parameter no Parameter value Setup selection 0...

Page 38: ...nt Current signal 413 4 20 mA Min speed 201 10 Hz Max speed 202 50 Hz Regulator range 120 Depends on application Proportional 121 Depends on amplification application Integration time 122 Depends on a...

Page 39: ...tegration time 122 Depends on application Differentiation time 123 Depends on application Use of the VLT frequency converter s internal PID regulator with external set point 0 10 V Feedback 0 10 bar 4...

Page 40: ...or installation but it can be removed temporarily by loosening the connecting bolts from the inside of the VLT Remember to attach the console again Otherwise there is great danger of cut out due to ov...

Page 41: ...e design for the VLT units with the remov able base plate The bases for VLT and options have been updated to match VLT 3100 3250 with the removable plate in the bottom Note that the ventilation slots...

Page 42: ...vertically installed The drawing below shows the VLT types 3060 3250 seen from the bottom with the removable base plate VLT types 3002 3008 400 500 V and VLT 3002 3004 200 V with IP 54 en closure hav...

Page 43: ...mm IP 54 150 mm Model 3002 3052 Note that the VLT s can be installed without side spacing but it must be possible to move the hinges freely The following applies to VLT types 3100 3250 with floor inst...

Page 44: ...tIN and the cooling air outlet temperature tOUT t 45 C tIN 1388 m3 h 5 2240 x 3 1 1 P 8 x P W tIN MAX 2240 W 2 t 45 C tIN 45 C 40 C 5 K 2 Quantity of air at 40 C Example Ventilation of VLT units when...

Page 45: ...ernal pre fuses must be installed in the current supply to the frequency converter The technical data section on pp 23 27 states correct size and dimensioning For VLT types 3032 3052 230 V and VLT typ...

Page 46: ...T Mains and motor connection for VLT types 3002 3052 The max cable cross section and equiva lent max length and terminal size are shown in the technical data section pp 25 29 The mains supply and the...

Page 47: ...nal Terminal torque Nm 31 1 Cable sizes See technical data Cable end type M6 Bolt Terminal torque Nm 6 Bussmann type Motor Input Fuses Note With the above fuses VLT types 3060 3075 have a short circui...

Page 48: ...1 31 1 Cable sizes See technical data See technical data See technical data M10 Bolt M10 Bolt M10 Bolt 10 10 10 Bussmann type Cable end type Terminal torque Nm Cable end type Terminal torque Nm JJS 2...

Page 49: ...Cable sizes See technical data See technical data Cable end type Screw terminal Screw terminal Terminal torque Nm 42 42 Cable sizes See technical data See technical data Cable end type M8 Bolt M8 Bolt...

Page 50: ...rent motors of different rated speeds must be applied The motor speed can be changed simul taneously and the ratio between the rated motor speeds is maintained in the whole range The total current con...

Page 51: ...ication of Council Directive 89 336 EEC outline four typical situations of using a frequency converter For each of these situations explanations are offered as to whether the situation in question is...

Page 52: ...ow voltage directive This means that as long as the frequency converter is installed correctly we guarantee that it complies with the low voltage directive We issue a declara tion of conformity confir...

Page 53: ...han a round conductor for the same conductor square value If more than one appliance is installed in cabinets the cabinet rear plate which must be made of metal should be used as a common earth refere...

Page 54: ...een must be con nected to the VLT s enclosure as well as the motor enclosure The best way to do this is to use screen clamps to avoid unr ravelled screen ends These increase the screen impedance at hi...

Page 55: ...y conductive or a non conductive rear plate since the RFI filter can be or is integrated and the screen from control cables motor cable and brake cable not VLT 3002 3008 can be terminated in the appli...

Page 56: ...estion In connection with very long control cables and analogue signals 50 Hz ripple loops may occur in rare cases depending on the installation This is because of interference coupling from the mains...

Page 57: ...a registered Danfoss trademark EMC installation VLT 3002 3008 VLT 3011 3052 Hole size Cable Screen Danfoss code No PG 21 17 0 20 0 12 5 17 5 175H2882 PG 29 22 0 26 0 15 0 21 0 175H2883 PG 36 30 0 32...

Page 58: ...58 MG 30 A7 02 VLT is a registered Danfoss trademark EMC installation VLT 3060 3250...

Page 59: ...59 MG 30 A7 02 VLT is a registered Danfoss trademark VLT 3032 3052 200V 3060 3075 400 500V EMC installation VLT 3100 3150 VLT 3200 3250...

Page 60: ...rameter 001 See p 81 for more information is used to find select the parameter to be changed Menu is used to enter MENU MODE from either DATA MODE or DISPLAY MODE Menu is also used to enter a specific...

Page 61: ...ME OF SELECTED DISPLAY READ OUT SELECTED DISPLAY READ OUT including unit ACTIVE SETUP SELECTION 1 4 CAN BE SELECTED IN PARAMETER 001 PARAMETER NAME NAME FLASHING PARAMETER NUMBER 0 FLASHING CURSOR E F...

Page 62: ...62 MG 30 A7 02 VLT is a registered Danfoss trademark How the display looks in the four modes Display layout...

Page 63: ...ameters to ensure factory setting These parameters are set from the unit s operating panel Standard RS 485 500 Address 501 Baud Rate Profibus 820 Baud Rate 821 FMS DP select 822 Station Delay 904 PPO...

Page 64: ...uts It will show the value corresponding to the setting in DISPLAY MODE The selected value will remain in the display line during programming of para meters Line B displays information on parameters d...

Page 65: ...oup with the key Menu followed by or increases and decreases the parameter number Menu build up When you have chosen a parameter and want to change its data value press the Data key followed by the or...

Page 66: ...tic para meter tuning on a cold motor is recom mended Caution themotorwillstartrunningwithout warning Manualtuningispossibleinparameters 109 113forcorrectionofdefaultorauto maticallytunedvalues Closed...

Page 67: ...ortional amplification until the feedback signal FB oscillates constantly Reduce the value until the oscillation ceases Reduce further 0 4 0 6 times 3 Reduce the value in parameter 122 integration tim...

Page 68: ...68 MG 30 A7 02 VLT is a registered Danfoss trademark Load and motor group 1 continued Open loop control Group description...

Page 69: ...69 MG 30 A7 02 VLT is a registered Danfoss trademark Load and motor group 1 continued Closed loop control Group description...

Page 70: ...tomatically activates the brake when the motor current drops to or below the programmed minimum value It is possible to override motor current monitoring during start up How long it is to be inactive...

Page 71: ...tive reference Data 1 1 Linear between min and max Data 0 2 Proportional to reference with min and max limitation Data 1 3 Proportional to reference with reversing Data 2 programmed in group 4 Unused...

Page 72: ...start when selected Data 13 14 Data 19 20 Data 25 26 Data 15 16 Data 21 22 Data 0 12 Data 17 18 Data 23 24 The analogue output signals on terminals 42 45 set in parameters 407 408 Group description Th...

Page 73: ...US Communication takes place by means of a protocolspecifiedbyDanfoss The data format consists of 10 bits one start bit logically 0 eight data bits and one stop bit logically 1 There is no parity chec...

Page 74: ...y parameters 601 and 602 are separated by a comma see byte 19 Example Index x y Data value 013 05 Byte 14 18 013 05 Byte 19 2 Group description Bytes 5 8 Control and status words are used to send com...

Page 75: ...with the equivalent function on the digital inputs Bit 04 Quick stop ramp Quick stop which uses the ramp time in parameter 218 Bit 04 0 means quick stop bit 04 1 means that the frequency converter can...

Page 76: ...l word must be used or ignored Bit 10 0 means that the control word is ignored Bit 10 1 means that the control word is used This function is rel evant because the control word is always contained in t...

Page 77: ...I 0 1 T I M E R S O K O V E R L I M I T C U R R E N T O K O V E R L I M I T V O L T A G E O K O V E R L I M I T V L T O K S T A L L S A U T O S T A R T N O T R U N N I N G R U N N I N G O U T O F O P...

Page 78: ...ings described on pp 124 125 will set bit 07 at 1 Bit 08 Speed in ref speed ref Bit 08 0 means that the motor s cur rent speed is different from the set speed reference This can e g be the case while...

Page 79: ...value Start byte 1 60 2 0 48 3 1 49 Control character 4 U 85 5 O 79 6 G 71 7 D 68 8 64 9 0 48 10 5 53 11 1 49 12 6 54 Sign 13 43 14 0 48 15 0 48 16 0 48 17 8 56 18 0 48 Comma 19 0 48 20 0 48 21 7 55...

Page 80: ...arth 04 open Terminal 61 is connected to earth via an RC link When switch 04 is closed there is no galvanic separation between the signal cables terminals 68 and 69 and earth which can give problems i...

Page 81: ...stered Danfoss trademark Service and diagnosis Group 6 In group 6 different operating data for use in connection with service and diagnosis are registered There are also details of the VLT s identity...

Page 82: ...d on pp 149 150 If several setups are required up to four different alterna tives can be selected Remote controlled selection between different setups can be operated from terminals16 17 or 32 33 and...

Page 83: ...callyswitchesto Nocopying 0 003 Operation site Local remote Value Remote remote 0 Local with external stop loc ext stop 1 Local local 2 Function Three modes of operation of the VLT fre quency converte...

Page 84: ...Disable disable 0 Enable enable 1 006 Local reset Local reset Function Local reset can be selected deselected on the keyboard Function Local Stop can be selected deselected The current status of Local...

Page 85: ...Local jog Value Disable disable 0 Enable enable 1 Function Local jogging can be selected deselected on the keyboard Local jogging is possible regardless of choice Para 003 Jog speed Only as long as t...

Page 86: ...e unit is to remain stopped on mains connection Local Reference para 004 and Freeze Reference para 400 401 or 405 are set at zero If remote control is used together with a Freeze Reference function on...

Page 87: ...mmedcontainsthefactory set data and can be used as data source if the other setups are to be brought to a known status The language is always English It is not possible to change data once this setup...

Page 88: ...wed Constanttorquewithoutstartcompensa tion is a load independent U f characteristic used for parallel coupled motors and synchronoustypemotors Constant torque with start compensation is a load depend...

Page 89: ...cur limit Value Preprogrammed value Program value 0 Voltage signal 10 VDC signal 1 Current signal 20 mA signal 2 Function The current limit can be set in parameter 209 and in parameter 412 or 413 with...

Page 90: ...7 500 V 8 Select the rated motor output V on the motor plate Parameters 107 113 are changed auto matically All values can be addressed via the bus It is possible to select 440 V motor voltage on a 400...

Page 91: ...by the reversing signal to terminal 19 parameter 403 serial bus parameter 507 local rotation direction parameter 008 and the sign of the refer ence signal 108 Motor magnetizing current I motor mag am...

Page 92: ...set value is too high the number of revolutions is increased with the load Entered as a percentage of rated motor frequency parameter 105 113 Negative slip compensation Neg slip comp Value 0 0 20 114...

Page 93: ...t control is obtained when the integral time is short The value can be too short and then the process may become unstable 9999 OFF Means that the integration function is inactive 123 Differentiation t...

Page 94: ...arameters 205 208 as a percent age of fMAX is added to the other references On selection of relative one of the digital references parameters 205 208 is added as a percentage of the other references O...

Page 95: ...ts can be programmed to give a warning signal see parameters 407 410 This value sets the lower warning current ILOW of the normal frequency converter op eration range see page 71 If the output current...

Page 96: ...ALT up ramp Value 0 00 3600 sec The alternative ramp time is activated using start on jog speed via terminal 29 parameter 405 A start signal must not have been given e g terminal 18 parameter 402 Dep...

Page 97: ...cy is reached after which the brake is released voltage impressed via a relay If the frequency with connected start signal comes below the selected value the voltage to the brake is removed and it aga...

Page 98: ...OP The motor will continue running at the selected speed un til control trips RAMP DOWN 1 The motor will start to ramp down imme diately parameter 216 until control trips RAMP DOWN 2 The motor will st...

Page 99: ...0 0 If the frequency converter is to reset automatically select automatic reset 1 10 Warning The motor can start without warning Select how many times the frequency converter is to reset auto maticall...

Page 100: ...be pre heated by a DC current when motor coasting is permitted terminal 27 on and no start command has been given START START REV or JOG This func tion is not found for VLT types 3032 3052 230 V and V...

Page 101: ...to terminal 16 for the motor to run Stop will take place in accord ance with the selected ramp time in param eter 216 The function is normally used together with pulse start terminal 18 parameter 402...

Page 102: ...e kept down while the data value is changed using the keys 400 Binary input 16 Input 16 Continued Parameter description 4 Inputs and outputs Value Reset reset 0 Stop stop 1 Freeze reference freeze ref...

Page 103: ...lected ramp times in parameters 215 and 216 Description of choices Start Selected if a start stop function is required Logic 1 start logic 0 stop Pulse start To be selected if you want start and stop...

Page 104: ...mand is given to e g terminal 18 Factory setting Text in Display text The figures in are used in bus communication Value Reversing reversing 0 Start rev start rev 1 No operation no operation 2 403 Bin...

Page 105: ...n runs freely until it stops Logical 0 will lead to free wheeling stop Quick stop Selected if the motor is to be stopped according to alternative ramp time in parameter 218 Logical 0 will mean quickst...

Page 106: ...erence and the speed can be changed using terminal 32 33 parameter 406 speed UP DOWN Digital reference Selected to either select one of the digital references parameters 205 208 or other references an...

Page 107: ...d to select between 4 different preprogrammed speed references with the help of a binary code according to this table Setup Terminal 33 Terminal 32 1 0 0 2 0 1 3 1 0 4 1 1 406 Binary input 32 33 Input...

Page 108: ...freeze reference is not se lected in parameters 400 401 and 405 the setups are follows Setup Terminal 32 Terminal 33 1 0 0 2 0 1 3 1 0 4 1 1 If on the other hand freeze reference is selected in either...

Page 109: ...or use 2 VLT set at remote control and ready for use 3 VLT ready no warning 4 VLT running output frequency 0 5 Hz or start signal 5 VLT running output frequency 0 5 Hz or start signal no warning 6 VLT...

Page 110: ...nge OUT FRQ RGE 11 Out of current range OUT CURR RGE 12 Motor thermal overload mot therm W 13 Ready and no motor thermal overload ready mot OK 14 Ready and no motor rdy mot rem 15 Ready and no over un...

Page 111: ...ue refer ence signal see graph on page 71 Value Linear between min and max linear 0 Proportional with min limit prop w min 1 Proportional with reversing PROP W REV 2 411 Analogue reference type Analog...

Page 112: ...nd a required operating status after expiry of the pro grammed interval are activated The required operating status is selected in parameter 415 The VLT s reference can be frozen to the current value...

Page 113: ...power kW kW 6 Power power HP HP 7 Energy energy kWh kWh 8 Output voltage output volt V V 9 DC voltage DC bus V V 10 Motor term ETR MOT 11 VLT term ETR VLT 12 Digital input DIG INP CODE binary code 13...

Page 114: ...erter overloaded 5 Frequency warning low 6 Frequency warning high 7 Current warning low 8 Current warning high 9 EEPROM fault 10 24 V fault 11 Over current 12 Voltage warning high 13 Voltage warning l...

Page 115: ...cked 1 Control card or option card fault 2 Currentlimit 3 Not used 4 Not used 5 Autooptimization 6 Motoroverloaded 7 Inverter overloaded 8 Inverter fault 9 Undervoltage 10 Overvoltage 11 Overcurrent 1...

Page 116: ...the digital inputs Description of choices Digital is selected if the control command is only to be activated via a digital input Bus is selected if the control command is only to be activated via a b...

Page 117: ...of the current output frequency See also description of the control word s bit 11 and 12 p 76 Value 0 0 100 0 0 513 Catch up slow down value Catchup slowdn Value Catch up slow down catch slow 0 Selec...

Page 118: ...pprox 10 sec to save all parameters data values and parameter 517 then automatically takes the value from Only the data values in the active menu setup are saved i e the save function must be performe...

Page 119: ...on data Operation data 601 Data log Data log Function Index 000 00 019 06 Logging of data for the last few seconds of operation Description of choises Digital inputs stated in hex code 0 FF Control wo...

Page 120: ...he total number of operatin hours on trip Display range 0 0 999 9 Value states e g at what voltage or current a trip has taken place Display range 0 0 999 9 On serial communication the fault code is r...

Page 121: ...tests There is also a possibillity of manual initialization of all parameters except paras 501 600 and 602 Description of choices Normal function is used in normal operation with a motor in the select...

Page 122: ...6 HP power power HP 7 Energy kWh energy kWh 8 Output voltage VLT out volt V 9 DC voltage VLT DC bus 10 VLT therm ETR VLT 11 Motor therm ETR MOT 12 Running hours run hours 13 Input status binary code i...

Page 123: ...nd the VLT frequency converter has been stopped via the key board or digital input VLT ready UNIT READY Remote control has been selected in pa rameter 003 free wheeling stop in para meter 404 and ther...

Page 124: ...CURRENT LIMIT The motor current is higher than the value in parameter 209 Overcurrent OVER CURRENT The inverter s peak current limit approx 250 of rated current has been exceed ed and after 7 11 sec t...

Page 125: ...oaded MOTOR TIME According to the electronic thermal motor protection the motor is too hot The war ning only appears if warning has been se lected in parameter 315 See curve p 130 Inverter overloaded...

Page 126: ...on reports that the VLT frequency converter has cut out due to overload excessive current for too long The electronic thermal inverter protection counter has reached 100 Motor overloaded MOTOR TRIP Fa...

Page 127: ...Fault code 13 The reasons for auto optimization fault can be the following The connected motor is very small or very large in relation to the VLT frequency converter The motor is loaded more than 50 T...

Page 128: ...t certificate to confirm that the galvanic isolation is in accordance with VDE 0106 0160 Earth leakage current The earth leakage current is primarily caused by the capacitance between con ductor and t...

Page 129: ...eter 305 Motor generatedovervoltage The voltage on the DC link can be increased when the motor acts as a generator This takes place in two cases 1 The load runs the motor at constant output frequency...

Page 130: ...052 Typical values for the du dt ratio and the peak voltage UPEAK measured on the ter minals of the frequency converter between two phases 30 m screened motor cable VLT type 3002 3052 du dt 200 300 V...

Page 131: ...ure allowed The aver age TAMB AVG over 24 hours must be at least 5 C lower in accordance with VDE 160 5 2 1 1 If the VLT frequency converter is operated at temperatures above 40 C 45 C in CT then a de...

Page 132: ...ed When a centrifugal pump or fan is con trolled by the VLT Series 3000 it is not necessary to reduce the output current at low speed because of the load charac Derating for running at low speed Derat...

Page 133: ...3004 this only applies to fSWITCH 4 5 kHz At fSWITCH 4 5 kHz max 40 m The VLT 3000 Series is designed to run with a motor cable of a rated cross section If a cable with a larger cross section is to b...

Page 134: ...ontrol box with potentiometer screened motor cable and motor With the purpose of minimising the cable borne interference to the mains supply and the radiated interference from the frequency converter...

Page 135: ...5 Surge transients Simulation of transients brought about e g by lightening that strikes near installations ENV50141 Cable borne HF Simulation of the effect of radio transmis sion equipment coupled t...

Page 136: ...B A Port connection CM DM CM Line OK OK OK Motor OK Brake OK Control lines OK OK PROFIBUS option OK Signal interface 3 m OK Enclosure OK OK Line 2kV 5kHz DCN 2kV 2 4kV 12 Motor 2kV 5kHz CCC Brake 2kV...

Page 137: ...ted close to or directly on heavy production equipment VLT 3011 3052 meet the requirements equal to conditions when mounted directly on wall or floor and in panels in factory buildings The VLT frequen...

Page 138: ...s dependent on the sine shape of the current In general we can say that efficiency is just as good as at mains operation The motor efficien cy de pends on the make of the motor Normally the motor effi...

Page 139: ...ction equipment Due to the above it is important to sup press these harmonics The most common method is to mount coils in the mains sup ply to the frequency converter or in the in termediate circuit o...

Page 140: ...e Overvoltage The voltage of the VLT frequency conver ter s intermediate circuit DC voltage is too high Possible reasons line voltage too high transients on the line voltage or re generative motor ope...

Page 141: ...tronic components are sensitive to static electricity Even voltages so low that they cannot be felt seen or heard can impair components or damage them completely Electronic discharge can among other t...

Page 142: ...frequency converter Set the frequency converter correctly If the new settings cannot make the motor run evenly call for Danfoss assistance 1 2 Symptom Motor does not run 3 4 6 5 see 8 see 19 Symptom...

Page 143: ...ontrol signal plugs on the control card Does the fault disappear No Yes Ensure that the previous points are OK The fault can be caused by short circuiting on the control signals The 24 V supply might...

Page 144: ...precautions have been taken Have screened cables been used Are the screened cables connected correctly Yes 19 20 21 22 Is the motor connected correctly and are all motor phases OK Yes The frequency co...

Page 145: ...w and red LEDs Yes Are the connections to the brake control card OK Yes Are the brake resistor and the connection to it OK Yes 29 30 31 32 33 Call Danfoss for assistance 34 Is LED ready on the brake c...

Page 146: ...LT frequency converters Connection of brake resistors Connection of the brake resistor Connection of option cards Beside the control card of the VLT frequency converter you will see a free space This...

Page 147: ...147 MG 30 A7 02 VLT is a registered Danfoss trademark Accessories...

Page 148: ...er to the control Mounting of fan option Unplug the ribbon connector the small cable and the card ground wire Remove the control card and the shield together Place the fan option on the extrusion mak...

Page 149: ...AL 4 S 0 208 REF 4 DIGITAL 4 S 0 209 CURRENT LIMIT 4 S DEPENDING ON UNIT 210 LO FREQ WARN 4 S 0 211 HI FREQ WARN 4 S 132 Hz 212 LO CURR WARN 4 S 0 213 HI CURR WARN 4 S IVLT MAX FROM 209 214 RAMP TYPE...

Page 150: ...ADY MOT OK 410 RELAY 04 S UNIT READY REMOTE CONTROL 411 ANALOG REFTYPE S LINEAR BETWEEN MIN AND MAX 412 INPUT 53 ANA 4 S 0 10 V 413 INPUT 60 ANA 4 S 0 20 mA 414 TIME OUT 4 S OFF 415 TIME OUT ACT 4 S F...

Page 151: ...ion 4 86 3 8 3 2 2 6 2 08 1 72 1 24 1 14 0 84 0 74 0 52 0 56 0 52 0 36 0 32 0 28 0 26 0 24 113 Negative slip comp 4 86 3 8 3 2 2 6 2 08 1 72 1 24 1 14 0 84 0 74 0 52 0 56 0 52 0 36 0 32 0 28 0 26 0 24...

Page 152: ...12 Slip compensation 3 33 2 50 2 67 2 50 1 08 1 42 1 75 1 13 0 52 0 60 0 62 0 30 0 30 0 27 0 23 0 22 0 20 0 18 113 Negative slip comp 3 33 2 50 2 67 2 50 1 08 1 42 1 75 1 13 0 52 0 60 0 62 0 30 0 30 0...

Page 153: ...86 0 79 0 50 0 35 0 21 0 11 0 00 0 00 0 00 111 U F ratio 3 75 3 70 3 80 3 80 3 80 3 80 3 80 3 80 3 70 3 65 3 70 112 Slip compensation 4 6 2 56 2 80 1 60 2 00 1 90 1 80 1 66 0 75 0 37 0 42 113 Negativ...

Page 154: ...94 Dimensions 29 Direction of rotation 50 Display mode 61 Display layout 61 Display messages 125 Display unit 93 Display value 84 Display valueat min feedback 92 du dt and peak voltage on motor 130 E...

Page 155: ...R Radio interference in general 54 Ramp type 95 Ramp down time 96 Ramp up time 96 Rectifier 8 References and limits 94 References and limitsGroup 2 71 Relay OFF delay 100 Relay ON delay 100 Relay outp...

Page 156: ......

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