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250B8W1B
Split system air conditioner
4PW25544-1A

Installation manual

4

PRECAUTION

Block all gaps in the holes for passing out piping and wiring using
sealing material (field supply). (Small animals may enter the
machine.)

Example: passing piping out through the front

7. R

EFRIGERANT

 

PIPING

7.1.

Selection of piping material

Construction material: phosphoric acid deoxidized seamless
copper for refrigerant.

Temper grade: use piping with temper grade in function of the
pipe diameter as listed in table below.

The pipe thickness of the refrigerant piping should comply with
relevant local and national regulations. The minimal pipe
thickness for R410A piping must be in accordance with the table
below.

O=Annealed
1/2H=Half hard

7.2.

Refrigerant pipe size

Refer to 

figure 9 for twin system, to figure 12

 for triple system and to

figure 13

 for double twin system.

Main pipe (pipe between outdoor and first branch).
The pipes should have the same size as the outdoor
connections.

Pipe between first branch and second branch (L2+L3) (only for
double twin).

Pipe between last branch and indoor units (L2~L3 for twin,
L2~L4 for triple and L4~L7 for double twin).
These pipe sizes must have the same size as the connected
indoor units pipe sizes. Branch: see marking '

' on figures 

9

12

and 

13

.

7.3.

Selection of branch pipe

Use R410A to add refrigerant.

All field piping must be installed by a licensed refrigeration
technician and must comply with relevant local and
national regulations.

CAUTION TO  BE TAKEN WHEN  BRAZING
REFRIGERANT PIPING

Do not use flux when brazing copper-to-copper
refrigerant piping. (Particularly for the HFC refrigerant
piping) Therefore, use the phosphor copper brazing
filler metal (BCuP) which does not require flux.
Flux has extremely harmful influence on refrigerant
piping systems. For instance, if the chlorine based flux
is used, it will cause pipe corrosion or, in particular, if
the flux contains fluorine, it will damage the refrigerant
oil.

Be sure to perform a nitrogen blow when brazing.
(Brazing without performing nitrogen replacement or
releasing nitrogen into the piping will create large
quantities of oxidized film on the inside of the pipes,
adversely affecting valves and compressors in the
refrigerating system and preventing normal
operation.)

After completing the installation work, check that the
refrigerant gas does not leak.
Toxic gas may be produced if the refrigerant gas leaks
into the room and when it comes in contact with a
source of fire.
If any leak would happen:

ventilate the area immediately.

do not directly touch the refrigerant that leaks.
Frostbite may be caused.

NOTE

Installation tools:

Make sure to use installation tools (gauge manifold
charge hose, etc.) that are exclusively used for R410A
installations to withstand the pressure and to prevent
foreign materials (e.g. mineral oils such as SUNISO
and moisture) from mixing into the system.
(The screw specifications differ for R410A and
R407C.)

Vacuum pump (use a 2-stage vacuum pump with a
non-return valve):

Make sure the pump oil does not flow oppositely
into the system while the pump is not working.

1

2

3

1

Plug the areas marked with "

".

(When the piping is routed from the front 
panel.)

2

Gas side piping

3

Liquid side piping

Pipe Ø

Temper grade 

of piping material

Minimal thickness t (mm)

9.5 / 12.7

O

0.80

15.9

O

1.00

22.2

1/2H

1.00

Refrigerant pipe size

(1)

(1) In case of twin, triple and double twin applications, the listed refrigerant 

pipe sizes relate to the main pipes only. (L1 = the pipes between the 
outdoor unit and the branch in figures 

9, 12 

and

 13

).

Model

Standard size

Size-up

RZQ200

Gas pipe

Ø22.2

Ø25.4

Liquid pipe

Ø9.5

Ø12.7

RZQ250

Gas pipe

Ø22.2

Ø25.4

Liquid pipe

Ø12.7

Ø15.9

Liquid

Ø9.5

Gas

Ø15.9

NOTE

For new installations, use the standard pipe sizes.

When using existing pipes, size-up is allowed as
mentioned in the table above.
Size up is only allowed for pair combination (L1).
Additional restrictions towards allowable pipe
lenghts, as mentioned in the table 

"Allowable pipe

length" on page 5

, must be taken into account.

Not using the standard pipe size may result in
capacity decrease. The installer must
acknowledge this and judge this very carefully in
function of the complete installation.

Twin

KHRQ22M20TA

Triple

KHRQ250H

Double twin

KHRQ22M20TA (3x)

Summary of Contents for RZQ200B8W1B

Page 1: ...INSTALLATION MANUAL RZQ200B8W1B RZQ250B8W1B Split system air conditioner...

Page 2: ...765 A B 1 2 4 5 6 3 3 15 1 11 3 3 4 6 4 4 2 4 4 5 2 2 2 5 7 2 2 1 1 A B 7 8 9 12 13 H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 1 2 3 3 4 5 6 7 13 14 9 12 12 10 11 8 4 1 2 4 5 3...

Page 3: ...esta declara o se refere 09 10 erkl rer under eneansvar at klimaanl gmodellerne som denne deklaration vedr rer 11 deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som ber rs av...

Page 4: ...R CONDITIONER COMES UNDER THE TERM APPLIANCES NOT ACCESSIBLE TO THE GENERAL PUBLIC WARNING If the warning is not obeyed it may cause serious injuries CAUTION If the caution is not observed it may caus...

Page 5: ...he piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound g...

Page 6: ...is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures a...

Page 7: ...forming nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerat...

Page 8: ...ntion to the following points when re using existing refrigerant piping Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using...

Page 9: ...ng pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at f...

Page 10: ...relative humidity around the cooling pipes might exceed 30 C and RH 80 reinforce the insulation of the cooling pipes at least 20 mm thick Condensation might be formed on the surface of the insulation...

Page 11: ...t is not necessary to charge additionaly if the standard pipe size in pair combination is used and if the total piping length 30 m Additional charging of refrigerant Installations with total piping le...

Page 12: ...L4 10 m 60 type 6 4 Chargeless length 30 m 9 5 30 5 25 m 6 4 25 7 17 10 9 m Additional refrigerant charge 9x0 03 0 27 kg 0 3 kg Example 4 L4 10 m 60 type 6 4 L2 5 m 9 5 L5 7 m 60 type 6 4 250 type L1...

Page 13: ...m is overcharged The refrigerant cannot be charged more than this amount 6 After the refrigerant charge hose is removed make sure to fully open the liquid stop valve Otherwise the piping may burst due...

Page 14: ...onic type main subcool Y1S Solenoid valve 4 way valve Y2S Solenoid valve hotgas bypass Y3S Solenoid valve receiver gas purge Y4S Solenoid valve liquid pipe Z1C Z4C Noise filter ferrite core Z1F Noise...

Page 15: ...uipment will break down Make sure that all wiring is secured the specified wires are used and no external forces act on the terminal connection or wires Improper connections or installation may result...

Page 16: ...necting the ground When pulling the ground wire out wire it so that it comes through the cut out section of the cup washer An improper ground connection may prevent a good ground from being achieved 1...

Page 17: ...s When carrying out field settings remove the inspection cover 1 Operate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Make sure to re attach the inspec...

Page 18: ...t with dip switch DS1 3 LOW NOISE OPERATION LEVEL SETTING not installed factory setting 4 HIGH STATIC PRESSURE SETTING 5 AUTOMATIC LOW NOISE OPERATION AT NIGHT TIME 6 POWER CONSUMPTION LIMITATION SETT...

Page 19: ...ion press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller The test operation will be automaticall...

Page 20: ...nsure that air conditioning facilities are installed in a room which is sufficiently large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of...

Page 21: ...s in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatme...

Page 22: ...NOTES NOTES...

Page 23: ...7 9 8 10 11 12 13 15 15 1 2 5 3 3 5 4 4 1 2 3 4 5 DS1 1 2 3 4 OFF ON C O O L H E A T O N O F F 22 21 A 1 2 3 4 4 6 5 6 1 8 4 3 12 8 6 7 9 10 11 2 1 2 3 4 5 T1 T2 1 4 1 2 3 1 2 3 4 X3M X2M X1M 2 4 4 3...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW25544 1A...

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