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Installation manual

5

250B8W1B

Split system air conditioner

4PW25544-1A

7.4.

Allowable pipe length and height difference

See the table below concerning lengths and heights. Refer to figures

8

,

  9

,

  12

  and

  13

.  Assume that the longest line in the figure

corresponds with the actual longest pipe, and the highest unit in the
figure corresponds with the actual highest unit.

Allowable pipe length

7.5.

Existing or pre-installed piping can be used

1.

Piping must comply with the criteria below.

Pipe diameter must comply with the limitations as indicated in
paragraph 

"7.2. Refrigerant pipe size" on page 4

.

Piping length must be within limits of the allowable piping length
as in paragraph 

"7.4. Allowable pipe length and height difference"

on page 5

.

Piping must be designed for R410A. See paragraph

"7.1. Selection of piping material" on page 4

.

2.

Only main piping can be reused without cleaning when:

Total 1-way piping length: <50 m.

No compressor breakdown has occured in the history of the unit
to be replaced.

A correct pump down operation can be executed:

-

Operate the unit continuously for 30 minutes in cooling 
mode.

-

Execute a pump down operation.

-

Remove the airconditioning units to be replaced.

Check the contamination inside the existing piping.

If you cannot meet all these requirements, the existing pipes must be
cleaned or replaced after removing the air conditioning units to be
replaced.

3.

Prepare the flare connections for higher pressure. See paragraph

"FLARE SHAPE and FLARENUT TIGHTENING TORQUE" on
page 6

.

7.6.

Precautions on refrigerant piping

Do not allow anything other than the designated refrigerant to
get mixed into the freezing cycle, such as air, etc. If any
refrigerant gas leaks while working on the unit, ventilate the
room thoroughly right away.

In order to prevent dirt, liquid or dust from entering the piping,
cure the piping with a pinch or taping.

Great caution is needed when passing copper tubes through
walls.

In case of simultaneous operating system
-

Upward and downward piping should be performed at the 
main piping line.

-

Use branch piping kit (optional) for branching refrigerant 
pipes.

Precautions to be taken. (For details, refer to the manual attached to
branch piping kit.)

-

Install the branch pipes horizontally (with a maximum 
inclination of 15°) or vertically.

-

Length of branch pipe to the indoor unit should be as short as 
possible.

-

Try to keep lengths of both branch pipes to the indoor unit 
equal.

When re-using existing refrigerant piping
Pay attention to the following points when re-using existing
refrigerant piping

Perform a visual check on quality of residual oil in existing
refrigerant piping.
This check is extremely important because using existing
piping with deteriorated oil will cause compressor
breakdown.
- Put some residual oil of the pipes you want to reuse on a 

piece of white paper or on the white surface of an oil 
checking reference card and compare that oil color with the 
circled color of the oil checking reference card.

- If oil color is identical to the circled color or darker, replace 

the piping, install new piping or clean the piping thoroughly.

- If oil color is lighter, the pipes can be reused without 

cleaning.

An oil checking reference card is indispensable for such
evaluation and can be obtained at your dealer.

In the following situations, the existing piping should not be
re-used and new piping should be installed.
- If the previously used model had problems with its 

compressor (this might cause oxidized coolant oil, scale 
residue and other adverse effects).

- If the indoor or outdoor units were disconnected from the 

piping for a long period of time (water or dirt might have 
gotten into the piping).

- If copper piping is corroded.

Existing flares may not be re-used but new ones must be
made in order to prevent leaks.

Check welded connections for gas leaks, if the local piping
has welded connections.

Replace deteriorated insulation with new material.

Allowable pipe length

Minimum piping length

All

5 m

(1)

(1) The minimum piping length must be 5 m. If installation is performed with less field 

piping, the system will be overcharged (abnormal HP, etc.). If the distance 
between indoor and outdoor unit is less than 5 m, please make sure that the 
piping length is 

5 m by additional bending of the pipes.

Maximum total one way piping length

Pair

L1

standard

100 m

size-up of gas pipe

100 m

size-up of liquid pipe

50 m

Twin

L1+L2

100 m

Triple

L1+L2

100 m

Double twin

L1+L2+L4

100 m

Maximum branch piping length

Twin and triple

L2

20 m

Double twin

L2+L4

20 m

Maximum difference between branch lengths

Twin

L2–L3

10 m

Triple

L2–L4

10 m

Double twin

L2–L3, L6–L7, 
(L2+L4)–(L3+L7)

10 m

Maximum height between indoor and outdoor

All

H1

30 m

Maximum height between indoors

Twin, triple and 
double twin

H2

0.5 m

Chargeless length

All

L1+L2+L3+L4+L5
+L6+L7

standard

30 m

size-up of gas pipe

30 m

size-up of liquid pipe

10 m

If size-up of liquid pipes are used, the indoor
unit must be installed on a lower location than
the outdoor unit.

Place

Installation period

Protection method

Outdoor side

More than a month

Pinch the pipe

Less than a month

Pinch or tape the pipe

Indoor side

Regardless of the period

Summary of Contents for RZQ200B8W1B

Page 1: ...INSTALLATION MANUAL RZQ200B8W1B RZQ250B8W1B Split system air conditioner...

Page 2: ...765 A B 1 2 4 5 6 3 3 15 1 11 3 3 4 6 4 4 2 4 4 5 2 2 2 5 7 2 2 1 1 A B 7 8 9 12 13 H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 1 2 3 3 4 5 6 7 13 14 9 12 12 10 11 8 4 1 2 4 5 3...

Page 3: ...esta declara o se refere 09 10 erkl rer under eneansvar at klimaanl gmodellerne som denne deklaration vedr rer 11 deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som ber rs av...

Page 4: ...R CONDITIONER COMES UNDER THE TERM APPLIANCES NOT ACCESSIBLE TO THE GENERAL PUBLIC WARNING If the warning is not obeyed it may cause serious injuries CAUTION If the caution is not observed it may caus...

Page 5: ...he piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound g...

Page 6: ...is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures a...

Page 7: ...forming nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerat...

Page 8: ...ntion to the following points when re using existing refrigerant piping Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using...

Page 9: ...ng pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at f...

Page 10: ...relative humidity around the cooling pipes might exceed 30 C and RH 80 reinforce the insulation of the cooling pipes at least 20 mm thick Condensation might be formed on the surface of the insulation...

Page 11: ...t is not necessary to charge additionaly if the standard pipe size in pair combination is used and if the total piping length 30 m Additional charging of refrigerant Installations with total piping le...

Page 12: ...L4 10 m 60 type 6 4 Chargeless length 30 m 9 5 30 5 25 m 6 4 25 7 17 10 9 m Additional refrigerant charge 9x0 03 0 27 kg 0 3 kg Example 4 L4 10 m 60 type 6 4 L2 5 m 9 5 L5 7 m 60 type 6 4 250 type L1...

Page 13: ...m is overcharged The refrigerant cannot be charged more than this amount 6 After the refrigerant charge hose is removed make sure to fully open the liquid stop valve Otherwise the piping may burst due...

Page 14: ...onic type main subcool Y1S Solenoid valve 4 way valve Y2S Solenoid valve hotgas bypass Y3S Solenoid valve receiver gas purge Y4S Solenoid valve liquid pipe Z1C Z4C Noise filter ferrite core Z1F Noise...

Page 15: ...uipment will break down Make sure that all wiring is secured the specified wires are used and no external forces act on the terminal connection or wires Improper connections or installation may result...

Page 16: ...necting the ground When pulling the ground wire out wire it so that it comes through the cut out section of the cup washer An improper ground connection may prevent a good ground from being achieved 1...

Page 17: ...s When carrying out field settings remove the inspection cover 1 Operate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Make sure to re attach the inspec...

Page 18: ...t with dip switch DS1 3 LOW NOISE OPERATION LEVEL SETTING not installed factory setting 4 HIGH STATIC PRESSURE SETTING 5 AUTOMATIC LOW NOISE OPERATION AT NIGHT TIME 6 POWER CONSUMPTION LIMITATION SETT...

Page 19: ...ion press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller The test operation will be automaticall...

Page 20: ...nsure that air conditioning facilities are installed in a room which is sufficiently large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of...

Page 21: ...s in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatme...

Page 22: ...NOTES NOTES...

Page 23: ...7 9 8 10 11 12 13 15 15 1 2 5 3 3 5 4 4 1 2 3 4 5 DS1 1 2 3 4 OFF ON C O O L H E A T O N O F F 22 21 A 1 2 3 4 4 6 5 6 1 8 4 3 12 8 6 7 9 10 11 2 1 2 3 4 5 T1 T2 1 4 1 2 3 1 2 3 4 X3M X2M X1M 2 4 4 3...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW25544 1A...

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