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Installation manual

17

250B8W1B

Split system air conditioner

4PW25544-1A

10. S

ERVICE

 

MODE

 

OPERATION

Vacuuming method

At the first installation, this vacuuming is not required. It is required
only for repair purposes.

1

When the unit is at standstill and under the setting mode 2, set
the required function B (refrigerant recovery operation/
vacuuming operation) to 

 (ON).

-

After this is set, do not reset the setting mode 2 until the 
vacuuming is finished.

-

The H1P led is ON and the remote controller indicates 

 

(test operation) and the operation will be prohibited.

2

Evacuate the system with a vacuum pump.

3

Press the 

 button and reset the setting mode 2.

Refrigerant recovery operation method

by a refrigerant reclaimer

1

When the unit is at standstill and under the setting mode 2, set
the required function B (refrigerant recovery operation/
vacuuming operation) to 

 (ON).

-

The indoor unit and the outdoor unit expansion valves will 
fully open and some solenoid valves will be turned on.

-

The H1P led is ON and the remote controller indicates 

 

(test operation) and the operation will be prohibited.

2

Cut off the power supply to the indoor units that have separate
power supply and the outdoor unit with the circuit breaker. After
the power supply to one side is cut off, cut off the power supply
to the other side within 10 minutes. Otherwise, the
communication between the indoor and outdoor unit may
become abnormal and the expansion valves will be completely
closed again.

3

Recover the refrigerant by a refrigerant reclaimer. For details,
see the operation manual delivered with the refrigerant
reclaimer.

11. C

AUTION

 

FOR

 

REFRIGERANT

 

LEAKS

(Points to note in connection with refrigerant leaks.)

Introduction

The installer and system specialist shall secure safety against
leakage according to local regulations or standards. The
following standards may be applicable if local regulations are
not available.

The air conditioning systems, uses R410A as refrigerant. R410A
itself is an entirely safe non-toxic, non-combustible refrigerant.
Nevertheless care must be taken to ensure that air conditioning
facilities are installed in a room which is sufficiently large. This
assures that the maximum concentration level of refrigerant gas is
not exceeded, in the unlikely event of major leak in the system and
this in accordance to the local applicable regulations and standards.

Maximum concentration level

The maximum charge of refrigerant and the calculation of the
maximum concentration of refrigerant is directly related to the
humanly occupied space in to which it could leak.

The unit of measurement of the concentration is kg/m

3

 (the weight in

kg of the refrigerant gas in 1 m

3

 volume of the occupied space).

Compliance to the local applicable regulations and standards for the
maximum allowable concentration level is required.

According to the appropriate European Standard, the maximum
allowed concentration level of refrigerant to a humanly space for
R410A is limited to 0.44 kg/m

3

.

Pay special attention to places, such as a basements, etc. where
refrigerant can stay, since refrigerant is heavier than air.

Procedure for checking maximum concentration

Check the maximum concentration level in accordance with steps 1
to 4 below and take whatever action is necessary to comply.

1

Calculate the amount of refrigerant (kg) charged to each system
separately.

When a unit is installed in a small room, it is necessary to
take measures so that the leaked refrigerant amount does
not exceed the limit even if it leaks. As for the measures to
prevent the leak from not exceeding the limit, please
consult with your distributor.

If the leaked amount exceeds the limit, it may cause an
oxygen deficiency accident.

ON

BS1  MODE

ON

1

direction of the refrigerant flow

2

room where refrigerant leak has occurred (outflow of all the refrigerant 
from the system)

amount of 
refrigerant in a 
single unit system 
(amount of 
refrigerant with 
which the system is 
charged before 
leaving the factory)

+

additional charging 
amount (amount of 
refrigerant added 
locally in 
accordance with the 
length or diameter of 
the refrigerant 
piping)

=

total amount of 
refrigerant (kg) in 
the system

NOTE

Where a single refrigerant facility is divided into
2 entirely independent refrigerant systems, use the
amount of refrigerant with which each separate system
is charged.

2

1

Summary of Contents for RZQ200B8W1B

Page 1: ...INSTALLATION MANUAL RZQ200B8W1B RZQ250B8W1B Split system air conditioner...

Page 2: ...765 A B 1 2 4 5 6 3 3 15 1 11 3 3 4 6 4 4 2 4 4 5 2 2 2 5 7 2 2 1 1 A B 7 8 9 12 13 H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 1 2 3 3 4 5 6 7 13 14 9 12 12 10 11 8 4 1 2 4 5 3...

Page 3: ...esta declara o se refere 09 10 erkl rer under eneansvar at klimaanl gmodellerne som denne deklaration vedr rer 11 deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som ber rs av...

Page 4: ...R CONDITIONER COMES UNDER THE TERM APPLIANCES NOT ACCESSIBLE TO THE GENERAL PUBLIC WARNING If the warning is not obeyed it may cause serious injuries CAUTION If the caution is not observed it may caus...

Page 5: ...he piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound g...

Page 6: ...is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures a...

Page 7: ...forming nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerat...

Page 8: ...ntion to the following points when re using existing refrigerant piping Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using...

Page 9: ...ng pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at f...

Page 10: ...relative humidity around the cooling pipes might exceed 30 C and RH 80 reinforce the insulation of the cooling pipes at least 20 mm thick Condensation might be formed on the surface of the insulation...

Page 11: ...t is not necessary to charge additionaly if the standard pipe size in pair combination is used and if the total piping length 30 m Additional charging of refrigerant Installations with total piping le...

Page 12: ...L4 10 m 60 type 6 4 Chargeless length 30 m 9 5 30 5 25 m 6 4 25 7 17 10 9 m Additional refrigerant charge 9x0 03 0 27 kg 0 3 kg Example 4 L4 10 m 60 type 6 4 L2 5 m 9 5 L5 7 m 60 type 6 4 250 type L1...

Page 13: ...m is overcharged The refrigerant cannot be charged more than this amount 6 After the refrigerant charge hose is removed make sure to fully open the liquid stop valve Otherwise the piping may burst due...

Page 14: ...onic type main subcool Y1S Solenoid valve 4 way valve Y2S Solenoid valve hotgas bypass Y3S Solenoid valve receiver gas purge Y4S Solenoid valve liquid pipe Z1C Z4C Noise filter ferrite core Z1F Noise...

Page 15: ...uipment will break down Make sure that all wiring is secured the specified wires are used and no external forces act on the terminal connection or wires Improper connections or installation may result...

Page 16: ...necting the ground When pulling the ground wire out wire it so that it comes through the cut out section of the cup washer An improper ground connection may prevent a good ground from being achieved 1...

Page 17: ...s When carrying out field settings remove the inspection cover 1 Operate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Make sure to re attach the inspec...

Page 18: ...t with dip switch DS1 3 LOW NOISE OPERATION LEVEL SETTING not installed factory setting 4 HIGH STATIC PRESSURE SETTING 5 AUTOMATIC LOW NOISE OPERATION AT NIGHT TIME 6 POWER CONSUMPTION LIMITATION SETT...

Page 19: ...ion press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller The test operation will be automaticall...

Page 20: ...nsure that air conditioning facilities are installed in a room which is sufficiently large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of...

Page 21: ...s in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatme...

Page 22: ...NOTES NOTES...

Page 23: ...7 9 8 10 11 12 13 15 15 1 2 5 3 3 5 4 4 1 2 3 4 5 DS1 1 2 3 4 OFF ON C O O L H E A T O N O F F 22 21 A 1 2 3 4 4 6 5 6 1 8 4 3 12 8 6 7 9 10 11 2 1 2 3 4 5 T1 T2 1 4 1 2 3 1 2 3 4 X3M X2M X1M 2 4 4 3...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW25544 1A...

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