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250B8W1B
Split system air conditioner
4PW25544-1A

Installation manual

10

To avoid compressor breakdown. Do not charge the refrigerant
with more than the specified amount.

This outdoor unit is factory charged with refrigerant and
depending on pipe sizes and pipe lengths, some systems
require additional charging of refrigerant. (Refer to 

"Additional

refrigerant charge" on page 8

).

Make sure to use installation tools you exclusively use on
R410A installations to withstand the pressure and to prevent
foreign materials from mixing into the system.

Charge the refrigerant to the liquid pipe in its liquid state. Since
R410A is a mixed refrigerant, its composition changes if charged
in a state of gas and normal system operation would no longer
be assured.

Before charging, check whether the refrigerant cylinder is
equipped with a siphon tube or not.

Determine the weight of refrigerant to be charged additionally
referring to the item "Additional refrigerant charge" in 

"Total

charging weight of the refrigerant (after a leak, etc.)" on page 9

and fill in the amount in the "Additional refrigerant charge label"
attached to the unit.

Charging while the outdoor unit is at standstill

After the vacuum drying is finished, charge the additional
refrigerant in its liquid state through the liquid stop valve service
port taking into account following instructions:
-

Check that gas and liquid stop valves are closed.

-

Stop the compressor and charge the specified weight of 
refrigerant.

Charging while the outdoor unit is operating

1

Charge refrigerant as much as possible when the power supply
is switched off.

2

Turn the power supply on and charge only the amount of lacking
refrigerant.

3

Completely open the gas line stop valve.

See 

figure 15

 and refer to 

"Set up for vacuuming and leak test:"

on page 7

 for nomenclature of the parts in 

figure 15

.

Valve A must be left fully closed.
Make sure the liquid stop valve is totally shut. If it is open, the
refrigerant cannot be charged.
Charge the additional refrigerant in its liquid state through the
service port of the liquid line stop valve.

4

While the unit is at standstill and under setting mode 2 (refer to

Checks before initial start-up

"Setting the mode 2" on page 15

),

set the required function A (additional refrigerant charging
operation) to 

 (ON). Then operation starts. The blinking H2P

led indicates test operation and the remote controller indicates

 (test operation).

5

When the specified amount of refrigerant is charged, push the

 button. Then operation stops.

The operation automatically stops within 30 minutes.

If the refrigerant charge cannot be finished within 30 minutes,
repeat step 2.

If the operation stops immediately after restart, there is a
possibility that the system is overcharged.
The refrigerant cannot be charged more than this amount.

6

After the refrigerant charge hose is removed, make sure to fully
open the liquid stop valve. Otherwise the piping may burst due to
blocked liquid.

8. F

IELD

 

WIRING

Charge the liquid 
refrigerant with the 
cylinder in upright 
position.

Charge the liquid 
refrigerant with the 
cylinder in up-side-down 
position.

If the total refrigerant cannot be charged while the outdoor
unit is at standstill, it is possible to charge the refrigerant by
operating the outdoor unit using the refrigerant charge
function (refer to 

"Setting mode 2" on page 16

).

ON

BS3  RETURN

All field wiring and components must be installed by a
licensed electrician and must comply with relevant
local and national regulations.

The field wiring must be carried out in accordance
with the wiring diagrams and the instructions given
below.

Be sure to use a dedicated power circuit. Never use a
power supply shared by another appliance. This can
lead to electrical shock or fire.

Insufficient capacity of the power supply circuit or
improper electrical construction may lead to electric
shocks or fire.

Do not operate until refrigerant piping work is
completed.
(If operated before completion of the piping work, the
compressor may break down.)

Never remove a thermistor, sensor, etc., when
connecting power wiring and transmission wiring.
(If operated without thermistor, sensor, etc., the
compressor may break down.)

The reversed phase protection detector of this product
only works during the initialisation stage after a power
reset.
The reversed phase protection detector is designed to
stop the product in case of an abnormality when the
product is started up.
When the reversed phase protection circuit forced the
unit to stop, check if all phases are existing. If this is
the case, shut off the power supply to the unit and
replace two of three phases. Turn on power again and
start the unit.

Reversed phase detection is not performed while the
product is operating.

In case of possible reversal of phases after a
momentary black out of power and the power goes on
and off while the product is operating, install a
reversed phase protection circuit on site. Such
situation is not unimaginable when using generators.
Running the product in reversed phase can break the
compressor and other parts.

Ground the air conditioner.
Grounding resistance should be according to national
regulations
Do not connect the earth wire to gas or
water pipes, lightning conductor or
telephone earth wire.
Incomplete grounding may cause electric
shocks.

Gas pipe.
Ignition or explosion may occur if the gas leaks.

Water pipe.
Hard vinyl tubes are not effective grounds.

Lightning conductor or telephone ground wire.
Electric potential may rise abnormally if struck by a
lightning bolt.

Be sure to install an earth leakage breaker and fuse.
Failure to install an earth leakage breaker may cause
electric shocks and fire.

Summary of Contents for RZQ200B8W1B

Page 1: ...INSTALLATION MANUAL RZQ200B8W1B RZQ250B8W1B Split system air conditioner...

Page 2: ...765 A B 1 2 4 5 6 3 3 15 1 11 3 3 4 6 4 4 2 4 4 5 2 2 2 5 7 2 2 1 1 A B 7 8 9 12 13 H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 1 2 3 3 4 5 6 7 13 14 9 12 12 10 11 8 4 1 2 4 5 3...

Page 3: ...esta declara o se refere 09 10 erkl rer under eneansvar at klimaanl gmodellerne som denne deklaration vedr rer 11 deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som ber rs av...

Page 4: ...R CONDITIONER COMES UNDER THE TERM APPLIANCES NOT ACCESSIBLE TO THE GENERAL PUBLIC WARNING If the warning is not obeyed it may cause serious injuries CAUTION If the caution is not observed it may caus...

Page 5: ...he piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound g...

Page 6: ...is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures a...

Page 7: ...forming nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerat...

Page 8: ...ntion to the following points when re using existing refrigerant piping Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using...

Page 9: ...ng pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at f...

Page 10: ...relative humidity around the cooling pipes might exceed 30 C and RH 80 reinforce the insulation of the cooling pipes at least 20 mm thick Condensation might be formed on the surface of the insulation...

Page 11: ...t is not necessary to charge additionaly if the standard pipe size in pair combination is used and if the total piping length 30 m Additional charging of refrigerant Installations with total piping le...

Page 12: ...L4 10 m 60 type 6 4 Chargeless length 30 m 9 5 30 5 25 m 6 4 25 7 17 10 9 m Additional refrigerant charge 9x0 03 0 27 kg 0 3 kg Example 4 L4 10 m 60 type 6 4 L2 5 m 9 5 L5 7 m 60 type 6 4 250 type L1...

Page 13: ...m is overcharged The refrigerant cannot be charged more than this amount 6 After the refrigerant charge hose is removed make sure to fully open the liquid stop valve Otherwise the piping may burst due...

Page 14: ...onic type main subcool Y1S Solenoid valve 4 way valve Y2S Solenoid valve hotgas bypass Y3S Solenoid valve receiver gas purge Y4S Solenoid valve liquid pipe Z1C Z4C Noise filter ferrite core Z1F Noise...

Page 15: ...uipment will break down Make sure that all wiring is secured the specified wires are used and no external forces act on the terminal connection or wires Improper connections or installation may result...

Page 16: ...necting the ground When pulling the ground wire out wire it so that it comes through the cut out section of the cup washer An improper ground connection may prevent a good ground from being achieved 1...

Page 17: ...s When carrying out field settings remove the inspection cover 1 Operate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Make sure to re attach the inspec...

Page 18: ...t with dip switch DS1 3 LOW NOISE OPERATION LEVEL SETTING not installed factory setting 4 HIGH STATIC PRESSURE SETTING 5 AUTOMATIC LOW NOISE OPERATION AT NIGHT TIME 6 POWER CONSUMPTION LIMITATION SETT...

Page 19: ...ion press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller The test operation will be automaticall...

Page 20: ...nsure that air conditioning facilities are installed in a room which is sufficiently large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of...

Page 21: ...s in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatme...

Page 22: ...NOTES NOTES...

Page 23: ...7 9 8 10 11 12 13 15 15 1 2 5 3 3 5 4 4 1 2 3 4 5 DS1 1 2 3 4 OFF ON C O O L H E A T O N O F F 22 21 A 1 2 3 4 4 6 5 6 1 8 4 3 12 8 6 7 9 10 11 2 1 2 3 4 5 T1 T2 1 4 1 2 3 1 2 3 4 X3M X2M X1M 2 4 4 3...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW25544 1A...

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