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Installation manual

9

250B8W1B

Split system air conditioner

4PW25544-1A

8

Calculation coefficients

9

See the examples below for a clear understanding.

Total charging weight of the refrigerant (after a leak, 
etc.)

The total charging amounts relate to the refrigerant piping length
as in 

"Maximum total one way piping length"

  of the table in

paragraph 

"7.4. Allowable pipe length and height difference" on

page 5

, the factory charging amount is mentioned on the

nameplate label.
For the total charging amount refer to the additional refrigerant
charge sticker mounted on the unit.

Precaution for pumping-down operation

Take the following steps to perform the pumping-down operation.

This is the end of pumping-down operation. After pumping-down
operation, the remote controller can show the following pattern:

-

"

U4

"

-

blank screen

-

indoor fan operates for about 30 seconds

Even when ON button on the remote controller is pressed, it will not
operate. Turn off the main power supply switch and turn it on again in
need of operation.

Be sure to re-open stopvalves before re-starting the unit operation.

Ø

Coefficient

12.7

0.09

9.5

0.05

6.4

0.03

Example 1

L=80 m

Ø12.7

Chargeless length = 30 m
Additional refrigerant charge = (80-30)x0.09 = 50x0.09 = 4.5 kg

Example 2

L2=7 m

100 type

Ø9.5

200 type

L1=35 m

indoor

 Ø9.5

L3=5 m

100 type

Ø9.5

Chargeless length = 30 m
Additional refrigerant charge 

= ((35+7+5)–30)x0.05 = 17x0.05 = 0.85 kg = 0.9 kg

Example 3

L2=7 m

60 type

Ø6.4

200 type

L1=5 m

L3=17 m

60 type

Ø9.5

Ø6.4

L4=10

 

m

60 type

Ø6.4

Chargeless length = 30 m

Ø9.5

(30-5) = 25 m

Ø6.4

25–(7+17+10) = –9 m

Additional refrigerant charge = 9x0.03 = 0.27 kg = 0.3 kg

Example 4

L4=10 m

60 type

Ø6.4

L2=5 m

 Ø9.5

L5=7 m

60 type

Ø6.4

250 type

L1=25 m

Ø12.7

L6=7 m

60 type

Ø6.4

L3=5  m

 Ø9.5

L7=5 m

60 type

Ø6.4

Chargeless length = 30 m

Ø12.7 (30-25) = 5 m
Ø9.5

5–(5+5) = –5 m

Ø6.4

10+7+7+5 = 29 m

Additional refrigerant charge = (5x0.05)+(29x0.03) = 1.12 kg = 1.1 kg

In case of complete recharge of the refrigerant, please first
execute vacuuming. Vacuuming must be executed using
the both 2 service ports situated on the piping inside the
airconditioning outdoor unit simultaneously.
Make sure that both stop valves are open for vacuuming.
Vacuuming can not be executed completely using the ports
on the stop valves.

Procedure

Precaution

1

Stop the unit from operating.

Use the remote controller.

2

Put a pressure gauge at the 
service port of the gas stop 
valve.

Use a pressure gauge 
reserved for R410A 
exclusively.

3

Close the stop valve on the 
liquid side securely and open 
the the gas side completely.

Insecure closing of the valve 
may result in burning of the 
compressor.

4

Start the fan operation with the 
remote controller.

Confirm that the stop valve:

• on the liquid is closed
• on the gas side is open.

5

Push the pumping-down 
button (BS5) on the PC board 
of the outdoor unit for more 
than 5 seconds.

The H2P led will flash.
Compressor and outdoor fan 
will start operation 
automatically.
If step 5 is performed before 
step 4, then the indoor fan 
may automatically start 
running. Please pay attention 
to this.

6

Continue operation (automatic 
operation) for a maximum of 
20 minutes.

7

The unit stops working. At this 
time, close the stop valve on 
the gas side.

Summary of Contents for RZQ200B8W1B

Page 1: ...INSTALLATION MANUAL RZQ200B8W1B RZQ250B8W1B Split system air conditioner...

Page 2: ...765 A B 1 2 4 5 6 3 3 15 1 11 3 3 4 6 4 4 2 4 4 5 2 2 2 5 7 2 2 1 1 A B 7 8 9 12 13 H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 1 2 3 3 4 5 6 7 13 14 9 12 12 10 11 8 4 1 2 4 5 3...

Page 3: ...esta declara o se refere 09 10 erkl rer under eneansvar at klimaanl gmodellerne som denne deklaration vedr rer 11 deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som ber rs av...

Page 4: ...R CONDITIONER COMES UNDER THE TERM APPLIANCES NOT ACCESSIBLE TO THE GENERAL PUBLIC WARNING If the warning is not obeyed it may cause serious injuries CAUTION If the caution is not observed it may caus...

Page 5: ...he piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound g...

Page 6: ...is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures a...

Page 7: ...forming nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerat...

Page 8: ...ntion to the following points when re using existing refrigerant piping Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using...

Page 9: ...ng pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at f...

Page 10: ...relative humidity around the cooling pipes might exceed 30 C and RH 80 reinforce the insulation of the cooling pipes at least 20 mm thick Condensation might be formed on the surface of the insulation...

Page 11: ...t is not necessary to charge additionaly if the standard pipe size in pair combination is used and if the total piping length 30 m Additional charging of refrigerant Installations with total piping le...

Page 12: ...L4 10 m 60 type 6 4 Chargeless length 30 m 9 5 30 5 25 m 6 4 25 7 17 10 9 m Additional refrigerant charge 9x0 03 0 27 kg 0 3 kg Example 4 L4 10 m 60 type 6 4 L2 5 m 9 5 L5 7 m 60 type 6 4 250 type L1...

Page 13: ...m is overcharged The refrigerant cannot be charged more than this amount 6 After the refrigerant charge hose is removed make sure to fully open the liquid stop valve Otherwise the piping may burst due...

Page 14: ...onic type main subcool Y1S Solenoid valve 4 way valve Y2S Solenoid valve hotgas bypass Y3S Solenoid valve receiver gas purge Y4S Solenoid valve liquid pipe Z1C Z4C Noise filter ferrite core Z1F Noise...

Page 15: ...uipment will break down Make sure that all wiring is secured the specified wires are used and no external forces act on the terminal connection or wires Improper connections or installation may result...

Page 16: ...necting the ground When pulling the ground wire out wire it so that it comes through the cut out section of the cup washer An improper ground connection may prevent a good ground from being achieved 1...

Page 17: ...s When carrying out field settings remove the inspection cover 1 Operate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Make sure to re attach the inspec...

Page 18: ...t with dip switch DS1 3 LOW NOISE OPERATION LEVEL SETTING not installed factory setting 4 HIGH STATIC PRESSURE SETTING 5 AUTOMATIC LOW NOISE OPERATION AT NIGHT TIME 6 POWER CONSUMPTION LIMITATION SETT...

Page 19: ...ion press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller The test operation will be automaticall...

Page 20: ...nsure that air conditioning facilities are installed in a room which is sufficiently large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of...

Page 21: ...s in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatme...

Page 22: ...NOTES NOTES...

Page 23: ...7 9 8 10 11 12 13 15 15 1 2 5 3 3 5 4 4 1 2 3 4 5 DS1 1 2 3 4 OFF ON C O O L H E A T O N O F F 22 21 A 1 2 3 4 4 6 5 6 1 8 4 3 12 8 6 7 9 10 11 2 1 2 3 4 5 T1 T2 1 4 1 2 3 1 2 3 4 X3M X2M X1M 2 4 4 3...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW25544 1A...

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