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Installation manual

17

LREQ5~20B7Y1

Air cooled refrigeration condensing unit

4PW74302-1 – 2012.06

[Check through sight glass]

CAUTION

• Fully open the shutoff valves on the liquid and gas sides after the 

refrigerant replenishment is finished.
The compressor will malfunction if the system is operated with the 
shutoff valves closed.

Apply a screw lock agent to the screws of the valve cover 
mounting parts and service ports.

(Otherwise, dew condensation water will intrude and freeze inside 
and cause cap deformation or damage, which may result in 
refrigerant gas leakage or compressor malfunctions.)

11. TEST RUN

For test run operators

Do not operate the outdoor unit alone on a trial basis.

Test run procedure

Use the following procedure to perform a test run after installation 
work is complete for the entire system:

1.

Fully open the shutoff valves on the gas and liquid sides of the 
outdoor unit.

2.

Set the operation switch of the outdoor unit to ON.
Note: Before turning power on, check that the piping cover and 

control box lid of the outdoor unit are closed.

3.

Check the sealing condition of the outdoor unit through the sight 
glass. Make sure that the amount of refrigerant is sufficient.

4.

Make sure that cold air blows from the indoor unit.
Check that the internal temperature is dropping.
(Check that the temperature will drop and reach the set 
temperature in the internal unit. It will take approximately 
40 minutes for the interior temperature of the internal unit to reach 
–20°C.)
Check that the indoor unit (for refrigeration or freezing) goes into 
defrosting operation.

5.

Turn power off with the operation switch of the outdoor unit set to OFF.
(Stopping unit operation by disconnecting the power supply directly 
is dangerous. When the unit is stopped in this manner, its power 
outage compensation function may cause it to resume operation as 
soon as the power supply is reactivated. Additionally, stopping the 
unit in this manner may cause the compressor to fail).

Error diagnosis

• If the system cannot operate normal at the time of test run (i.e., the 

H2P indicator is lit), check with malfunction code on the system 
with the pushbutton switches on the PCB of the outdoor unit, and 
take the following steps.

• Make checks on other malfunction codes and pushbutton switches 

by referring to the provided Technical Guide.

Display

The contents of a LED (H2P) display are as follows.

How to check malfunction code

By operating the pushbutton switches on the PCB, malfunction 
code items can be displayed on the condensing unit.
1. Make sure that the LED “H1P” is off.

(If the LED is on, press the MODE button (BS1) once.)

2. Press the MODE button (BS1) once. The LED (H1P) starts 

blinking.

3. Press the RETURN button (BS3) to display the first digit of the 

malfunction code on the LED.

4. Press the SET button (BS2) to display the second digit of the 

malfunction code on the LED.

5. Press the MODE button (BS1) to restore the LED to the original 

state.

*1
Set the operation switch to the OFF position to reset the power supply 
and then return the operation switch to the ON position to restart the 
unit. If the problem persists, refer to the Service Manual. 

CAUTION

• Do not disconnect the power supply for 1 minute after setting the 

operation switch to ON.
Electric leak detection is performed for several seconds after the 
operation switch is set to ON and each compressor starts 
operating, so disconnecting the power supply during that time will 
result in a false detection.

For dealers

• After the test run is finished, check that the piping cover and front 

panel are mounted.

• At the time of delivery to the customer, use the operation manual 

and fully explain the handling of the equipment.

• For precautions at the time of delivery, refer to the provided 

installation manual for each unit as well.

LED (H2P) display

OFF.....Normal          ON.....error
Blinking.....to be prepared

Full of liquid

A little foam 
flows.

Sealing state

Foam always 
comes out.

Refrigerant insufficiency

Sight glass

BS1

MODE

BS2

SET

BS3

RETURN

BS4

TEST

BS5

RESET

LED indication

(BS3 switch pressed once) (BS2 switch pressed once)

H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P

Installation failure

Remedy

The shutoff valves 
were left closed.

Refrigerant shortage

Over frost formation.
Miss selection of 
expantion valves.
(wet alarm)

Check the 
indoor unit.

The passage of air 
is blocked.
Reverse-phase wiring 
of power supply

Voltage drop

Fully open the 
shutoff valves.

Execessive 
refrigerant charging

Adjust the amount 
of the refrigerant to 
an appropriate level.

Charge additional 
refrigerant.

The shutoff valves 
were left closed.

Fully open the 
shutoff valves.

Remove obstacles that 
block the passage of air.
Exchange two wires out of 
the three power supply wires.

Make a voltage 
drop check.

See *1 below.

Verify power supply 
wiring connections.

Electric leak

Open L2 phase

Open L1 phase

Normal monitor (HAP) LED off.

OFF

ON

BLINK

Summary of Contents for LREQ5B7Y1

Page 1: ...INSTALLATION MANUAL LREQ5B7Y1 LREQ6B7Y1 LREQ8B7Y1 LREQ10B7Y1 LREQ12B7Y1 LREQ15B7Y1 LREQ20B7Y1 Air cooled refrigeration condensing unit...

Page 2: ...jennom positiv bed mmelse av B if lge Sertifikat C som det fremkommer i den Tekniske Konstruksjonsfilen D og gjennom positiv bed mmelse av E Anvendt modul F G Risikokategori H Se ogs neste side 13 jot...

Page 3: ...PS vastav k llastunud temperatuur M C Jahutusaine N Surve turvaseadme seadistus P bar Tootmisnumber ja tootmisaasta vaadake mudeli andmeplaati 21 PS K bar TS TSmin L C TSmax PS M C N P bar 22 Maksima...

Page 4: ...on manual Improper installation may result in water leakage electric shocks or fire When installing the unit in a small room take measures so that the refrigerant may not exceed the limiting concentra...

Page 5: ...ons be observed for keeping the system clean dry and tightly sealed Read the chapter 6 REFRIGERANT PIPING on page 5 carefully and follow these procedures correctly A Clean and dry Strict measures must...

Page 6: ...disturb anyone 3 The foundation is strong enough to support the weight of the unit and the floor is flat to prevent vibration and noise generation 4 The piping length between the outdoor unit and the...

Page 7: ...ary to take measures against leakage See Engineering Data for details 4 HANDLING THE UNIT 1 Decide on the transportation route 2 If a forklift is to be used pass the forklift arms through the large op...

Page 8: ...ng refrigerant piping heat exchangers Keep the following points in mind for the reuse of existing refrigerant piping heat exchangers A malfunction may result if there is deficiency Do not use the exis...

Page 9: ...oor unit H 10 m Note A trap is required at 5 m intervals from outdoor unit d1 e B d2 C c D1 F E f D2 A b a Outdoor unit Showcase Unit cooler Gas piping Liquid piping H Refrigerant piping size Unit mm...

Page 10: ...e operation manual of the dryer 6 5 Connecting the refrigerant piping CAUTION In addition to gas and liquid shutoff valves this unit has a maintenance shutoff valve see diagram below Do not operate th...

Page 11: ...dripped out in case the recovery was not complete and only then proceed with connection of the field piping 1 Service port 2 Stop valve 3 Point of pipe cutting just above brazing point or above markin...

Page 12: ...apply a screw lock agent to the screw thread Do not apply a screw lock agent for flare nut use to the sealing part Be sure to tighten the cap securely after the work Refer to Operation Method of Shuto...

Page 13: ...eriorate power factor improvement effect but also may cause capacitor abnormal heating accident due to high frequency waves Only proceed with wiring work after blocking off all power Always ground wir...

Page 14: ...eakage Be sure to connect the power wiring to the power wiring terminal block and secure it as described in 7 2 Procedure for incoming wiring on page 11 Do not connect the power supply to the terminal...

Page 15: ...EN IEC61000 3 11 1 provided that the system impedance Zsys is less than or equal to Zmax and EN IEC61000 3 12 2 provided that the short circuit power Ssc is greater than or equal to the minimum Ssc va...

Page 16: ...y the washer Otherwise the earth wire may not contact sufficiently and the earthing effect of the wire may be lost Do not finish strand wire with solder 7 4 Procedure for wiring inside units Referring...

Page 17: ...red to have passed if there is no decrease in the pressure over a period of 24 hours If there is a decrease in the pressure check for and repair leaks Vacuum drying Operate the vacuum pump for more th...

Page 18: ...of piping material on page 6 2 Make sure insulation work is done See 8 2 Thermal insulation work on page 14 3 Make sure there is no faulty refrigerant piping See 6 REFRIGERANT PIPING on page 5 9 CHEC...

Page 19: ...ling 1The cylinder s internal pressure will drop when there is little refrigerant remaining in the cylinder making it impossible to charge the unit even if the liquid shutoff valve opening is adjusted...

Page 20: ...lay The contents of a LED H2P display are as follows How to check malfunction code By operating the pushbutton switches on the PCB malfunction code items can be displayed on the condensing unit 1 Make...

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Page 24: ...4PW74302 1 2012 06 Copyright 2012 Daikin 4PW74302 1 00000003...

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