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Operation manual

17

EWAP110~340MBYNN

Packaged air-cooled water chillers

4PW22677-1

Symptom 7: Unit runs continuously and the water temperature remains 
higher than the temperature set on the controller

Symptom 8: Excessive noises and vibrations of the unit

Symptom 9: The display shows 

 

 (only in a DICN system)

Symptom 10: The

   

message shows

  

  & 

10

Symptom 11: The alarm message shows

 &  

11

Symptom 12: The alarm message shows 

&  

12

Symptom 13: Sensor or transmitter error

13

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

If the unit is used for air conditioning application, the described
checks must be executed at least once a year. In case the unit is
used for other applications, the checks must be executed every
4 months.

Maintenance activities

Air heat exchanger
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
not to bend or damage the fins.

Field wiring and power supply

Check the power supply voltage on the local supply panel. The
voltage must correspond to the voltage marked on the
identification label of the unit.

Check the connections and make sure they are properly fixed.

Check the proper operation of the circuit breaker and the earth
leak detector provided on the local supply panel.

Internal wiring of the unit
Visually check the switch boxes on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.

Earth connection
Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.

Refrigerant circuit

Check for leaks inside the unit. In case a leak is detected, call
your local dealer.

Check the working pressure of the unit. Refer to 

"Switching the

unit on" on page 7

.

Compressor

Check on oil leaks. If there is an oil leak, call your local dealer.

Check for abnormal noises and vibrations. If the compressor is
damaged, call your local dealer.

Fan motor

Clean the cooling ribs of the motor.

Check on abnormal noises. If the fan or motor are damaged, call
your local dealer.

Water supply

Check if the water connection is still well fixed.

Check the water quality (refer to the installation manual of the unit
for specifications of the water quality).

Water filters

Make sure to clean the water filter in front of the evaporator water
inlet once every 4 months.

Check the filter for any possible damage and make sure that the
hole diameter size all over the filter surface is still 1.0 mm
maximum.

Water sensors
Check that all the water sensors are correctly fixed into the pipes
in front of the heat exchanger (see also the sticker attached to
the heat exchanger).

Disposal requirements

Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting on the 
controller is too low.

Check and adjust the temperature 
setting.

The heat production in the water 
circuit is too high.

The cooling capacity of the unit is too 
low. Call your local dealer.

Waterflow is too high.

Recalculate the waterflow.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit has not been fixed properly.

Fix the unit as described in the 
installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The adresses set on the PCB or 
controller are wrong.

Make sure to set the correct 
adresses. Refer to "Setting the 
adresses"

 

in the installation manual.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

A unit can not be found by the DICN 
system.

Make sure all units in the DICN 
system are powered or make sure 
the correct number of slaves is 
defined in the master unit.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is not reacting due 
to bad wiring to the motor or the 
motor is damaged.

Check if the wiring to the control 
motor is correct and not damaged or 
loose.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is operating in 
reverse due to wrong wiring.

Check if the wiring is according to 
the wiring diagram.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The wiring is wrong.

Check if the wiring is according to 
the wiring diagram. Call your local 
dealer.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the
unit.

Never clean the unit with water under pressure.

The wiring and power supply must be checked by a
licensed electrician.

Summary of Contents for EWAP110MBYNN

Page 1: ...OPERATION MANUAL EWAP110MBYNN EWAP140MBYNN EWAP160MBYNN EWAP200MBYNN EWAP280MBYNN EWAP340MBYNN Packaged air cooled water chillers...

Page 2: ...first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before ini...

Page 3: ...8 1 18 16 11 3 4 17 13 14 15 2 9 5 6 21 19 12 7 22 9 10 10 21 EWAP200 340 EWAP110 160 EWAP110 160 EWAP200 340 1 Evaporator 12 Power supply intake 2 Condenser 13 Emergency stop S5E 3 Compressor M1C 14...

Page 4: ...flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection The water inlet and outlet connection allow an easy connec...

Page 5: ...e circuit controller shuts down the circuit When the pressure returns to normal the safety device can be reset on the controller Pressure relief safety valve The safety valve is activated when the pre...

Page 6: ...on oil leakage If there is an oil leak call your local dealer 10 Stop valves Open the liquid line discharge and suction if provided stop valves completely 11 Air inlet outlet Check that the air inlet...

Page 7: ...e specifications For units in a DICN configuration the remote digital controllers of the units can be installed at a distance of up to 50 metres by using a 6 ray telephone cable with a maximum cable r...

Page 8: ...d capacity of that specific circuit When a circuit is OFF the following status information may appear one of the circuit safety devices is activated refer to Troubleshooting on page 15 the circuit is...

Page 9: ...controller is activated When a network safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network t...

Page 10: ...reen of the network menu To consult information about the unit status To consult information about the pressures To consult actual operational information about the ambient temperature the total runni...

Page 11: ...he moment of the unit shutdown To check which were the evaporator and condenser inlet water temperature and the evaporator outlet water temperature To check which was the status of the compressors at...

Page 12: ...e capacity limitation 1 the capacity limitation is not active capacity limitation value of circuit 1 in case of capacity limitation 1 2 3 4 Defining the pump control settings The screen of the user se...

Page 13: ...in the service menu Refer to the installation manual used to define the free cooling mode free cooling is not active free cooling is based on ambient temperature free cooling is based on the differen...

Page 14: ...he waterflow through the evaporator stops after the flowstart timer has reached zero If the waterflow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump control...

Page 15: ...hich contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the n...

Page 16: ...ty devices may be bridged or changed to a value other than the factory setting If the cause of the problem cannot be found call your local dealer Symptom 1 The unit does not start but the ON LED light...

Page 17: ...sed electrician RESET After pressure decrease push the button on the high pressure switch and reset the controller Symptom 5 4 Fan thermal protector is activated POSSIBLE CAUSES CORRECTIVE ACTION Mech...

Page 18: ...r local dealer Water supply Check if the water connection is still well fixed Check the water quality refer to the installation manual of the unit for specifications of the water quality Water filters...

Page 19: ...in group 1 all Wednesdays will work according to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings...

Page 20: ...tween inlet water evaporator temperature and ambient temperature Floating setpoint Default value Lower limit Upper limit Maximum value C 3 0 0 0 5 0 D1 C 20 0 20 0 43 0 D2 a a rise in floating setpoin...

Page 21: ...0 ANNEX V SOFTWARE STRUCTURE g 0 1 2 q h q q g h h h g h g g h g h g h g h g h g h g h g g h g h g h g h g h h h h h g g g 2 f 4 4 4 4 2 4 4 4 4 4 4 4 0 4 4 g h g h g h 2 2 2 2 q h h g q 6 h g h g h g...

Page 22: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22677 1...

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