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EWAP110~340MBYNN

Packaged air-cooled water chillers

4PW22677-1

Operation manual

16

Symptom 4: The circuit does not start up

Symptom 5: One of the following safety devices is activated

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

Symptom 6: Unit stops soon after operation

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

One of the following safety devices is 
activated:

• Compressor thermal protector (Q*M)
• Overcurrent relay (K*S)
• Discharge thermal protector (S*T)
• Low pressure
• High pressure switch (S*PH)
• Reverse phase protector (R*P)
• Freeze-up

Check on the controller and refer to 

Symptom 5: One of the following 
safety devices is activated

.

The anti-recycling timer is still active.

The circuit can only start up after 
approximately 10 minutes.

The guard timer is still active.

The circuit can only start up after 
approximately 1 minute.

The circuit is limited to 0%.

Check the enable/disable capacity 
limitation remote contact.

Symptom 5.1:  Overcurrent relay of compressor

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Failure of one of the phases.

Check fuses on the supply panel or 
measure the supply voltage.

Voltage too low.

Measure the supply voltage.

Overload of motor.

Reset. If the failure persists, call your 
local dealer.

RESET

Push the blue button on the over-
current relay inside the switch box 
and reset the controller.

Symptom 5.2:  Low pressure

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Waterflow to water heat exchanger 
too low.

Increase the waterflow.

Shortage of refrigerant.

Check for leaks and refill refrigerant, 
if necessary.

Unit is working out of its operation 
range.

Check the operation conditions of 
the unit.

Inlet temperature to the water heat 
exchanger is too low.

Increase the inlet water temperature.

Dirty evaporator.

Clean the evaporator or call your 
local dealer.

Low pressure safety setting too high.

Refer to the installation manual 
"Customization in the service menu", 
paragraph "Setting of the minimum 
outlet water temperature" for correct 
values.

Flowswitch is not working or no 
waterflow.

Check the flowswitch and the water 
pump.

RESET

After pressure rise, this safety resets 
automatically, but the controller still 
needs to be reset.

Symptom 5.3:  High-pressure switch

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Condenser fan does not operate 
properly.

Check that the fans turn freely. Clean 
if necessary.

Dirty or partially blocked condenser.

Remove any obstacle and clean 
condenser coil using brush and 
blower.

Inlet air temperature of the 
condenser is too high.

The air temperature measured at the 
inlet of the condenser may not 
exceed 43°C.

Fan turning in the wrong direction.

Two phases of the power supply to 
the fan motor must be inverted (by a 
licensed electrician).

RESET

After pressure decrease, push the 
button on the high-pressure switch 
and reset the controller.

Symptom 5.4:  Fan thermal protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Mechanical failure (fan is blocked).

Check that the fan rotates freely.

Air flow in the unit too low or outdoor 
temperature too high.

Clean the air heat exchanger 
properly.

RESET

After temperature decrease, the 
thermal protector is reset 
automatically.

If the protector is activated 
frequently, replace the motor or call 
your local dealer.

Symptom 5.5:  Reverse phase protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Two phases of the power supply are 
connected in the wrong phase 
position.

Invert two phases of the power 
supply (by licensed electrician).

One phase is not connected 
properly.

Check the connection of all phases.

RESET

After inverting two phases or fixing 
the power supply cables properly, 
the protector is reset automatically, 
but the controller still needs to be 
reset.

Symptom 5.6:  Discharge thermal protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit is working outside the operation 
range.

Check the operation condition of the 
unit.

RESET

After temperature decrease, the 
thermal protector resets 
automatically but the controller still 
needs to be reset.

Symptom 5.7:  Flowswitch is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

No waterflow or too low waterflow.

Check the water pump and the water 
circuit for obstructions.

RESET

After finding the cause, the 
flowswitch is reset automatically, but 
the controller still needs to be reset.

Symptom 5.8:  Freeze-up protection is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Waterflow too low.

Increase the waterflow.

Inlet temperature to the evaporator is 
too low.

Increase the inlet water temperature.

Flowswitch is not working or no 
waterflow.

Check the flowswitch and the water 
pump.

RESET

After temperature increase the 
freeze-up is reset automatically, but 
the circuit controller needs to be 
reset.

Symptom 5.9:  Compressor thermal protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Compressor motor coil temperature 
too high.

Compressor is not cooled sufficiently 
by the refrigerant medium.

RESET

After temperature decrease the 
thermal protector is reset 
automatically, but the circuit 
controller needs to be reset.

If the protector is activated 
frequently, call your local dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The schedule timer is activated and 
is in off mode.

Work according to the settings in the 
schedule timer or disable the 
schedule timer.

One of the safety devices is 
activated. 

Check safety devices (refer to 

Symptom 5: One of the following 
safety devices is activated

).

Voltage is too low.

Test the voltage in the supply panel 
and, if necessary, in the electrical 
compartment of the unit (voltage 
drop due to supply cables is too 
high).

Summary of Contents for EWAP110MBYNN

Page 1: ...OPERATION MANUAL EWAP110MBYNN EWAP140MBYNN EWAP160MBYNN EWAP200MBYNN EWAP280MBYNN EWAP340MBYNN Packaged air cooled water chillers...

Page 2: ...first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before ini...

Page 3: ...8 1 18 16 11 3 4 17 13 14 15 2 9 5 6 21 19 12 7 22 9 10 10 21 EWAP200 340 EWAP110 160 EWAP110 160 EWAP200 340 1 Evaporator 12 Power supply intake 2 Condenser 13 Emergency stop S5E 3 Compressor M1C 14...

Page 4: ...flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection The water inlet and outlet connection allow an easy connec...

Page 5: ...e circuit controller shuts down the circuit When the pressure returns to normal the safety device can be reset on the controller Pressure relief safety valve The safety valve is activated when the pre...

Page 6: ...on oil leakage If there is an oil leak call your local dealer 10 Stop valves Open the liquid line discharge and suction if provided stop valves completely 11 Air inlet outlet Check that the air inlet...

Page 7: ...e specifications For units in a DICN configuration the remote digital controllers of the units can be installed at a distance of up to 50 metres by using a 6 ray telephone cable with a maximum cable r...

Page 8: ...d capacity of that specific circuit When a circuit is OFF the following status information may appear one of the circuit safety devices is activated refer to Troubleshooting on page 15 the circuit is...

Page 9: ...controller is activated When a network safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network t...

Page 10: ...reen of the network menu To consult information about the unit status To consult information about the pressures To consult actual operational information about the ambient temperature the total runni...

Page 11: ...he moment of the unit shutdown To check which were the evaporator and condenser inlet water temperature and the evaporator outlet water temperature To check which was the status of the compressors at...

Page 12: ...e capacity limitation 1 the capacity limitation is not active capacity limitation value of circuit 1 in case of capacity limitation 1 2 3 4 Defining the pump control settings The screen of the user se...

Page 13: ...in the service menu Refer to the installation manual used to define the free cooling mode free cooling is not active free cooling is based on ambient temperature free cooling is based on the differen...

Page 14: ...he waterflow through the evaporator stops after the flowstart timer has reached zero If the waterflow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump control...

Page 15: ...hich contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the n...

Page 16: ...ty devices may be bridged or changed to a value other than the factory setting If the cause of the problem cannot be found call your local dealer Symptom 1 The unit does not start but the ON LED light...

Page 17: ...sed electrician RESET After pressure decrease push the button on the high pressure switch and reset the controller Symptom 5 4 Fan thermal protector is activated POSSIBLE CAUSES CORRECTIVE ACTION Mech...

Page 18: ...r local dealer Water supply Check if the water connection is still well fixed Check the water quality refer to the installation manual of the unit for specifications of the water quality Water filters...

Page 19: ...in group 1 all Wednesdays will work according to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings...

Page 20: ...tween inlet water evaporator temperature and ambient temperature Floating setpoint Default value Lower limit Upper limit Maximum value C 3 0 0 0 5 0 D1 C 20 0 20 0 43 0 D2 a a rise in floating setpoin...

Page 21: ...0 ANNEX V SOFTWARE STRUCTURE g 0 1 2 q h q q g h h h g h g g h g h g h g h g h g h g h g g h g h g h g h g h h h h h g g g 2 f 4 4 4 4 2 4 4 4 4 4 4 4 0 4 4 g h g h g h 2 2 2 2 q h h g q 6 h g h g h g...

Page 22: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22677 1...

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